Adjustable electrophoretic spraying device

By designing an adjustable electrophoretic spraying device, the workpiece is rotated by using the motor drive sprocket and gear structure, the problem of bubble accumulation during electrophoretic spraying is solved, and a more uniform and efficient spraying effect is achieved.

CN223150671UActive Publication Date: 2025-07-25KUNSHAN YONGSHENG TUZHUANG CO LTD
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Patent Information

Application Number
CN202422176535.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-07-25
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The existing electrophoretic spraying device forms bubbles on the surface of the workpiece, resulting in holes or defects in the coating, affecting the overall quality and protective performance of the coating, and uneven spraying.

Method used

An adjustable electrophoretic spraying device is designed to drive the chain and gear through the motor drive sprocket to rotate the workpiece in solution, combining the guide block and guide rail structure to ensure the stable transmission and rotation of the workpiece, quickly separate the bubbles, and reduce the accumulation of bubbles on the surface of the workpiece.

Benefits of technology

It improves the uniformity and efficiency of spraying, reduces the accumulation of bubbles on the surface of the workpiece, and improves the quality and protective performance of the coating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of spraying devices, in particular to an adjustable electrophoretic spraying device. According to the technical scheme, the device comprises an electrophoresis box, and a liquid storage tank is arranged in the electrophoresis box; the air cylinder is arranged on the upper surface of the electrophoresis box, the output end of the air cylinder penetrates through the electrophoresis box and extends to be connected with a fixing plate, and the bottom face of the fixing plate is provided with a conveying assembly used for conveying workpieces for electrophoretic spraying; the mounting racks are fixedly arranged on the bottom surface of the electrophoresis box, first guide rails and second guide rails are fixedly arranged at the lower ends of the mounting racks, and guide blocks are fixedly arranged on the opposite surfaces of the first guide rails and the second guide rails respectively; the racks are located on the upper side and the lower side of the guide block and fixedly connected with the first guide rail. According to the utility model, a workpiece can rotate in a solution, bubbles on the surface of the workpiece can be quickly separated from the solution, the escape of the bubbles is accelerated, the bubbles can be conveniently brought to the surface of the solution and discharged, and the accumulation of the bubbles on the surface of the workpiece is reduced, so that the spraying uniformity is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of spraying devices, in particular to an adjustable electrophoretic spraying device. Background Art

[0002] Electrophoretic spraying is a special painting process, mainly applied to the surface treatment of metal materials. The basic principle of this process is to place the object to be painted into a tank filled with electrophoretic paint. By applying an electric current in the tank, the resin and pigment particles in the paint become charged and move towards the opposite electrodes under the action of the electric field, and finally deposit on the metal surface to form a uniform coating. In the existing electrophoretic spraying device, when the workpiece is extended into the electrophoretic tank for electrophoretic spraying, due to the tiny unevenness on the surface of the workpiece, when the workpiece is immersed in the solution, bubbles will be formed. These bubbles may adhere to the surface of the workpiece and are not easy to escape. The paint cannot completely cover these bubbles, resulting in holes or defects in the coating, affecting the overall quality and protective performance of the coating, and causing uneven spraying. Therefore, the utility model proposes an adjustable electrophoretic spraying device. Summary of the Invention

[0003] The purpose of the utility model is to address the problem that when the workpiece is extended into the electrophoretic tank for electrophoretic spraying in the background art, due to the tiny unevenness on the surface of the workpiece, when the workpiece is immersed in the solution, bubbles will be formed. These bubbles may adhere to the surface of the workpiece and are not easy to escape. The paint cannot completely cover these bubbles, resulting in holes or defects in the coating, affecting the overall quality and protective performance of the coating, and causing uneven spraying, and to propose an adjustable electrophoretic spraying device.

[0004] The technical solution of the utility model: An adjustable electrophoretic spraying device, comprising: an electrophoretic tank, with a liquid storage tank arranged inside the electrophoretic tank; a cylinder arranged on the upper surface of the electrophoretic tank, the output end of the cylinder penetrates through the electrophoretic tank and extends to be connected with a fixing plate, and a conveying component for conveying the workpiece for electrophoretic spraying is arranged on the bottom surface of the fixing plate; a plurality of mounting frames fixedly arranged on the bottom surface of the electrophoretic tank, the lower ends of the mounting frames are fixedly provided with a first guide rail and a second guide rail, and guide blocks are respectively fixedly arranged on the opposite surfaces of the first guide rail and the second guide rail; racks located on the upper and lower sides of the guide blocks, and the racks are fixedly connected with the first guide rail.

[0005] Optionally, the conveying component includes a first sprocket and a second sprocket rotatably arranged on the bottom surface of the fixing plate. Above the first sprocket, there is a motor, the motor is fixedly installed on the upper surface of the fixing plate, and the output end penetrates through the fixing plate and is fixedly connected with the first sprocket. A chain is arranged between the first sprocket and the second sprocket, and a plurality of gears are rotatably arranged on the bottom surface of the chain. A guide groove is formed on the outer wall of the gear, and the guide groove is slidably connected with the guide block. A hook is fixedly arranged on the bottom surface of the gear.

[0006] Optionally, an air dryer is fixedly installed on one side of the electrophoresis box.

[0007] Optionally, a fixing plate is provided on the hook.

[0008] Optionally, the first guide rail and the second guide rail are located in the same horizontal plane.

[0009] Optionally, the mounting frame is arranged in a "冂"-shaped structure.

[0010] In summary, the present application includes at least one of the following beneficial technical effects of an adjustable electrophoretic spraying device:

[0011] The utility model uses a motor to cooperate with a first sprocket and a second sprocket to drive a chain to cyclically transmit the workpiece suspended on the hook. During the transmission process, the gear moves horizontally, and cooperates with the rack to engage so that the gear drives the workpiece suspended on the hook to rotate, which can make the workpiece rotate in the solution, and can quickly separate the bubbles on the surface of the workpiece from the liquid, accelerate the escape of the bubbles, help to bring the bubbles to the surface of the liquid and discharge them, reduce the accumulation of bubbles on the surface of the workpiece, and thus improve the uniformity of spraying;

[0012] Furthermore, the utility model supports the first guide rail and the second guide rail through the mounting frame, so that the installation of the first guide rail and the second guide rail is more stable, and guides and limits the moving gear through the guide block, thereby improving the stability of the workpiece suspended on the hook for transmission. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 A schematic diagram of the structure of an adjustable electrophoretic spraying device of the utility model is given;

[0014] Figure 2 Provide the utility model Figure 1 Schematic diagram of the internal cross-sectional structure;

[0015] Figure 3 Provide the utility model Figure 2 A schematic diagram of the structure of the transmission component;

[0016] Figure 4 Provide the utility model Figure 3 Schematic diagram of the partial structure of the transmission component.

[0017] Reference numerals:

[0018] 1. Electrophoresis box; 2. Liquid storage tank; 3. Cylinder; 4. Fixed plate;

[0019] 5. Transmission assembly; 51. First sprocket; 52. Second sprocket; 53. Motor; 54. Chain; 55. Gear; 56. Guide groove; 57. Hook;

[0020] 6. Mounting bracket; 7. First guide rail; 8. Second guide rail; 9. Guide block; 10. Rack; 11. Air dryer; 12. Fixed plate. Detailed implementation manners

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are only a part rather than all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0022] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant accompanying drawings. Several embodiments of the present utility model are given in the accompanying drawings. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.

[0023] It should be noted that when an element is referred to as being "fixed on" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs. The terms used in the description of the present utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items. Embodiment

[0025] Such as Figure 1 And Figure 2As shown, an adjustable electrophoretic spraying device proposed by the utility model comprises: an electrophoretic box 1, wherein a liquid storage tank 2 is arranged inside the electrophoretic box 1 for placing a spraying solution; a cylinder 3 arranged on the upper surface of the electrophoretic box 1, and at least two cylinders 3 are arranged, the output end of the cylinder 3 passes through the electrophoretic box 1 and is extended and connected with a fixed plate 4, and the bottom surface of the fixed plate 4 is provided with a conveying assembly 5 for conveying the workpiece for electrophoretic spraying, so as to facilitate the stable lifting and lowering of the conveying assembly 5 so that the workpiece is immersed in the liquid; a plurality of mounting frames 6 are fixedly arranged on the bottom surface of the electrophoretic box 1, and the mounting frames 6 are connected to the electrophoretic box 1 by bolts for easy disassembly and assembly, a first guide rail 7 and a second guide rail 8 are fixedly arranged at the lower end of the mounting frame 6, and the second guide rail 8 is sleeved on the outer ring of the first guide rail 7, and guide blocks 9 are fixedly arranged on the opposite surfaces of the first guide rail 7 and the second guide rail 8, respectively, and the guide blocks 9 are located in the same horizontal plane; racks 10 are located on the upper and lower sides of the guide block 9, and the racks 10 are symmetrically arranged, and the racks 10 are fixedly connected to the first guide rail 7.

[0026] like Figure 3 and Figure 4 As shown, the transmission assembly 5 includes a first sprocket 51 and a second sprocket 52 rotatably arranged on the bottom surface of the fixed plate 4, a motor 53 is arranged above the first sprocket 51, the motor 53 is fixedly installed on the upper surface of the fixed plate 4, and the output end of the motor 53 passes through the fixed plate 4 and is fixedly connected to the first sprocket 51, so as to drive the first sprocket 51 to rotate, a chain 54 is arranged between the first sprocket 51 and the second sprocket 52, so as to facilitate the cyclic transmission of the workpiece and the simultaneous spraying of multiple workpieces to improve the efficiency of spraying, a plurality of gears 55 are rotatably arranged on the bottom surface of the chain 54, a guide groove 56 is provided on the outer wall of the gear 55, the guide groove 56 is slidably connected to the guide block 9, and can guide and limit the gear 55, so that the movement of the gear 55 is more stable, a hook 57 is fixedly arranged on the bottom surface of the gear 55, so as to facilitate the simultaneous suspension of multiple workpieces for transmission, and improve the efficiency of spraying.

[0027] like Figure 1 As shown, an air dryer 11 is fixedly installed on one side of the electrophoresis box 1, and the air dryer 11 is composed of a motor, a fan blade, and a shell. It can quickly dry the solution sprayed on the surface of the workpiece to improve the spraying efficiency.

[0028] Furthermore, a fixing plate 12 is provided on the hook 57, and the fixing plate 12 is installed by a torsion spring, which can limit the suspended workpiece to prevent it from falling during the transmission process.

[0029] Secondly, the first guide rail 7 and the second guide rail 8 are located in the same horizontal plane, which can limit and guide the gear 55 and improve the stability of workpiece transmission.

[0030] Furthermore, the mounting frame 6 is arranged in a “冂”-shaped structure, which can avoid the chain 54 and facilitate stable support of the first guide rail 7 and the second guide rail 8.

[0031] The working principle of this embodiment is as follows: The workpiece to be electrophoretically coated is hung on the hook 57, and the hanging workpiece is limited by the fixing piece 12 to prevent it from falling during the conveying process. Subsequently, the cylinder 3 is started, and the output end of the cylinder 3 pushes the fixing plate 4 to move vertically downward. The fixing plate 4 drives the gear 55 to move vertically downward, and the gear 55 drives the workpiece hung on the hook 57 to move vertically downward, so that the workpiece is completely immersed in the solution in the liquid storage tank 2.

[0032] Further, after the workpiece is completely immersed in the liquid, the conveying component 5 is started. The output end of the conveying component 5 drives the first sprocket 51 to rotate. The first sprocket 51 drives the chain 54 to move in a cycle through the second sprocket 52. The chain 54 drives the gear 55 to move, so that the guide groove 56 on the gear 55 is stably guided by the guide block 9. At the same time, the gear 55 drives the workpiece hung on the hook 57 to move. During the movement of the gear 55, it contacts the rack 10 and makes it rotate. The gear 55 drives the hook 57 to rotate, and the hook 57 drives the hanging workpiece to rotate, so that the workpiece rotates in the solution, which can quickly separate the bubbles on the surface of the workpiece from the liquid, accelerate the escape of the bubbles, help to bring the bubbles to the liquid surface and discharge them, reduce the accumulation of bubbles on the surface of the workpiece, and thus improve the uniformity of spraying.

[0033] Finally, after the workpiece is immersed in the solution and the spraying is completed, the cylinder 3 is started. The output end of the cylinder 3 drives the fixing plate 4 to move vertically upward, raises the workpiece after spraying is completed, and quickly dries the surface solution through the air dryer 11 to improve the spraying efficiency.

[0034] The above specific embodiments are merely several alternative embodiments of the present invention. Based on the technical solution of the present invention and the relevant revelations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. An adjustable electrophoretic spraying device, characterized in that, include: An electrophoresis box (1), wherein a liquid storage tank (2) is arranged inside the electrophoresis box (1); A cylinder (3) is arranged on the upper surface of the electrophoresis box (1), the output end of the cylinder (3) passes through the electrophoresis box (1) and is extended to be connected to a fixing plate (4), and a conveying component (5) for conveying a workpiece for electrophoresis spraying is arranged on the bottom surface of the fixing plate (4); A plurality of mounting frames (6) fixedly arranged on the bottom surface of the electrophoresis box (1), wherein a first guide rail (7) and a second guide rail (8) are fixedly arranged at the lower end of the mounting frames (6), and guide blocks (9) are fixedly arranged on the opposite surfaces of the first guide rail (7) and the second guide rail (8); Racks (10) are located on the upper and lower sides of the guide block (9), and the racks (10) are fixedly connected to the first guide rail (7).

2. An adjustable electrophoretic spraying device according to claim 1, wherein: The transmission assembly (5) comprises a first sprocket (51) and a second sprocket (52) rotatably arranged on the bottom surface of the fixed plate (4); a motor (53) is arranged above the first sprocket (51); the motor (53) is fixedly mounted on the upper surface of the fixed plate (4); an output end of the motor (53) penetrates the fixed plate (4) and is fixedly connected to the first sprocket (51); a chain (54) is arranged between the first sprocket (51) and the second sprocket (52); a plurality of gears (55) are rotatably arranged on the bottom surface of the chain (54); a guide groove (56) is provided on the outer wall of the gear (55); the guide groove (56) is slidably connected to the guide block (9); and a hook (57) is fixedly arranged on the bottom surface of the gear (55).

3. The adjustable electrophoretic spraying device according to claim 1, characterized in that: An air dryer (11) is fixedly mounted on one side of the electrophoresis box (1).

4. An adjustable electrophoretic spraying device according to claim 2, characterized in that: A fixing sheet (12) is provided on the hook (57).

5. The adjustable electrophoretic spraying device according to claim 1, wherein: The first guide rail (7) and the second guide rail (8) are located on the same horizontal plane.

6. An adjustable electrophoretic spraying device according to claim 1, characterized in that: The mounting frame (6) is arranged in a "冂"-shaped structure.