Water-saving type steam color fixing device for textile fabric dyeing

By designing filtration and cleaning components in textile fabric dyeing devices, the problems of condensate recycling and cleaning are solved, and the recycling of water resources and the improvement of processing quality are achieved.

CN223150829UActive Publication Date: 2025-07-25SHAOXING COUNTY KWONG FUNG PRINTING & DYEING
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Patent Information

Application Number
CN202422210684.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-07-25
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

Traditional textile fabric dyeing devices cannot recycle condensate water, resulting in waste of water resources and inconvenient cleaning, affecting processing efficiency and quality.

Method used

A steam color fixing device including a filter assembly and a cleaning assembly is designed to recover condensate through the flow hole, and the filter assembly is used to remove impurities. The cleaning assembly cleanses the impurities on the surface of the fabric to ensure the steam color fixing quality.

Benefits of technology

The recycling and utilization of condensate water has been achieved, the waste of water resources has been reduced, the cleaning workload has been reduced, the processing efficiency and quality has been improved, and the color fixation effect has been ensured.

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Abstract

The utility model relates to the field of textile fabric processing, and discloses a water-saving steam fixation device for textile fabric dyeing, which comprises a base, a machine table is arranged on the upper surface of the base, the front surface of the machine table is rotatably connected with a protective door, the upper surface of the base is fixedly connected with a support plate, and the support plate is fixedly connected with the machine table. A winding assembly is arranged on the front surface of the supporting plate and comprises a first motor, an output shaft of the first motor is fixedly connected with a winding shaft, cloth is arranged on the outer wall of the winding shaft, the inner wall of the rear side of the machine table is rotationally connected with a guide shaft, and a circulation hole is formed in the inner wall of the bottom end of the machine table. According to the condensate water recycling device, condensate water can be recycled through cooperation of the circulation hole and the filtering assembly, waste of water resources is reduced, the workload of follow-up cleaning work is reduced, efficiency is improved, the filtering assembly can filter out impurities such as batting in the condensate water, water can be directly used in the follow-up process conveniently, and practicability is improved.
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Description

Technical Field

[0001] The utility model relates to the field of textile fabric processing, in particular to a steam color fixing device for water-saving textile fabric dyeing. Background Technique

[0002] In today's textile industry, the color fixing process after fabric dyeing plays a crucial role. With the development of society and the continuous improvement of people's environmental protection awareness, many problems have gradually emerged in the traditional textile fabric dyeing and color fixing methods.

[0003] After retrieval, Chinese Patent Publication No.: CN207276960U discloses a steaming machine, which includes a housing and a motor. A feeding roller and a receiving roller are arranged outside the housing. The power of the motor is output to the central shaft of the receiving roller. Two partition plates are arranged inside the housing. An evaporation chamber is formed between the inner sides of the two partition plates. Two cooling chambers are formed between the outer sides of the partition plates and the inner wall of the housing. A plurality of driving rollers are arranged in the two cooling chambers. A plurality of material conveying holes are arranged on the housing and the partition plates. The fabric on the feeding roller passes through the material conveying holes and is sequentially wound around the driving rollers and then connected to the receiving roller. By adopting the above technical solution, cooling chambers are arranged on both sides of the evaporation chamber. The disperse dyes are baked and fixed in the evaporation chamber, so that the dyes in the color paste are transferred into the fibers through steam evaporation to achieve the color fixing effect, and then cooled by the cooling chambers, thereby accelerating the curing of the dyes and ensuring the quality of the fabric when it is driven by the driving rollers.

[0004] Although this device has certain improvements and improves the curing speed of dyes and the processing effect, this device cannot recover the condensed water, which is likely to cause waste of water resources, and the accumulated water is more troublesome to clean up later. Therefore, a steam color fixing device for water-saving textile fabric dyeing is proposed to solve the above problems. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides a steam color fixing device for water-saving textile fabric dyeing, aiming to improve the problems that this device cannot recover the condensed water, is likely to cause waste of water resources, and the accumulated water is more troublesome to clean up later.

[0006] To achieve the above object, the utility model adopts the following technical solutions: A steam color fixing device for water-saving textile fabric dyeing, including a base, on the upper surface of the base is provided a machine table, on the front surface of the machine table is rotatably connected a protective door, on the upper surface of the base is fixedly connected a support plate, on the front surface of the support plate is provided a winding assembly, the winding assembly includes a first motor, the output shaft of the first motor is fixedly connected with a reel, on the outer wall of the reel is provided a fabric, on the inner wall at the rear of the machine table is rotatably connected a guide shaft, on the inner wall at the bottom of the machine table is provided a circulation hole, on the inner wall at the top of the machine table is slidably connected a guide plate, on the left surface of the machine table is provided a second motor, the output shaft of the second motor is fixedly connected with a bidirectional threaded rod, on the left surface of the machine table is provided a filtering assembly, and on the right surface of the machine table is provided a cleaning assembly.

[0007] As a further description of the above technical solution:

[0008] The filtering assembly includes a drain pipe, in the middle section of the drain pipe is provided a valve, on the outer wall of the drain pipe is rotatably connected a sealing ring, on the inner wall of the sealing ring is elastically connected with a slider through a compression spring, and on the upper surface of the slider is penetrated and fixedly connected with a pull rod.

[0009] As a further description of the above technical solution:

[0010] The filtering assembly further includes a card slot, on the lower surface of the drain pipe is provided a first through slot, on the lower surface of the sealing ring is provided a second through slot, and on the inner wall of the drain pipe is fixedly connected with a filter plate.

[0011] As a further description of the above technical solution:

[0012] The cleaning assembly includes a first brush plate, on the lower surface of the first brush plate is fixedly connected with a sleeve, on the inner wall of the sleeve is elastically connected with a round block through a connecting spring, and on the lower surface of the round block is fixedly connected with a second brush plate.

[0013] As a further description of the above technical solution:

[0014] The support plate is located on the right side of the machine table, the first motor is arranged on the front surface of the support plate, the reel penetrates and is rotatably connected to the rear surface of the support plate, the fabric is sleeved on the outer wall of the guide shaft, the bidirectional threaded rod penetrates and is threadedly connected to the left surface of the guide plate, and the fabric penetrates the right surface of the guide plate.

[0015] As a further description of the above technical solution:

[0016] The drain pipe penetrates and is fixedly connected to the left surface of the machine table. One end of the compression spring is fixedly connected to the upper surface of the slider, and the other end of the compression spring is fixedly connected to the inner wall of the top of the sealing ring. The slider is slidably connected to the inner wall of the sealing ring. The pull rod penetrates and is slidably connected to the upper surface of the sealing ring.

[0017] As a further description of the above technical solution:

[0018] Two groups of clamping grooves are provided, and the two groups of clamping grooves are symmetrically arranged on the upper surface and the lower surface of the drain pipe. The pull rod is inserted into the inner wall of the clamping groove.

[0019] As a further description of the above technical solution:

[0020] The left surface of the first brush plate is fixedly connected to the right surface of the machine table. One end of the connecting spring is fixedly connected to the upper surface of the round block, and the other end of the connecting spring is fixedly connected to the inner wall of the top of the sleeve. The round block penetrates and is slidably connected to the lower surface of the sleeve.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, through the cooperation of the circulation hole and the filtering component, the condensed water can be recycled, reducing the waste of water resources and the workload of subsequent cleaning work, improving the efficiency. Moreover, the filtering component can also filter impurities such as fluff in the condensed water, facilitating the direct use of the collected water subsequently, and improving the practicability.

[0023] 2. In the utility model, through the cooperation of the cleaning component, before the cloth enters the machine table, the impurities on the surface of the cloth will be cleaned, ensuring the quality of subsequent steam color fixation, avoiding the influence of impurities on the color fixation effect, and improving the processing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a front view schematic diagram of the three-dimensional structure of the overall device in the utility model;

[0025] Figure 2 It is a front view schematic diagram of the open state of the protective door of the three-dimensional structure of the overall device in the utility model;

[0026] Figure 3 It is a rear view schematic diagram of the three-dimensional structure of the second motor, the guide plate, and the bidirectional threaded rod in the utility model;

[0027] Figure 4 It is a schematic sectional view of the three-dimensional structure of the sleeve in the utility model;

[0028] Figure 5 It is a schematic sectional view of the three-dimensional structure of the drain pipe and the sealing ring in the utility model.

[0029] Legend:

[0030] 1. Base; 2. Machine platform; 201. Circulation hole; 3. Protection door; 4. Support plate; 51. First motor; 52. Reel; 53. Cloth; 54. Guide shaft; 6. Guide plate; 7. Second motor; 8. Bi-directional threaded rod; 91. Drain pipe; 92. Valve; 93. Sealing ring; 94. Pull rod; 95. Slide block; 96. Compression spring; 97. Filter plate; 901. Card slot; 902. First through slot; 903. Second through slot; 111. First brush plate; 112. Sleeve; 113. Connecting spring; 114. Round block; 115. Second brush plate. Detailed implementation mode

[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0032] Refer to Figure 1 - Figure 3, an embodiment provided by the present utility model: a steam color fixing device for water-saving textile fabric dyeing, including a base 1 for supporting the overall device. The upper surface of the base 1 is provided with a machine table 2. The interior of the machine table 2 is divided into upper and lower layers. The lower layer is used to store condensed water for subsequent recycling. The front surface of the machine table 2 is rotatably connected with a protective door 3. The machine table 2 and the protective door 3 are the main body of the steam color fixing device, which can perform steam color fixing on the fabric 53. This is prior art and can be achieved by those skilled in the art. Since it is prior art, it will not be described in detail in this case. The upper surface of the base 1 is fixedly connected with a support plate 4. The front surface of the support plate 4 is provided with a winding assembly. The support plate 4 provides support for the winding assembly. The winding assembly can drive the fabric 53 to move so that it can be evenly steam-colored. The winding assembly includes a motor 51. The motor 51 is prior art and can be achieved by those skilled in the art. Since it is prior art, it will not be described in detail in this case. The output shaft of the motor 51 is fixedly connected with a winding shaft 52. The outer wall of the winding shaft 52 is provided with the fabric 53. After the motor 51 is started, the winding shaft 52 will rotate to drive the fabric 53 to move. The inner wall at the rear of the machine table 2 is rotatably connected with a guide shaft 54. There are multiple groups of guide shafts 54, which are evenly distributed inside the machine table 2. A circulation hole 201 is opened on the inner wall at the bottom of the machine table 2. The circulation hole 201 is located on the inner wall at the bottom of the machine table 2. During the processing, the steam will flow into the circulation hole 201 after being condensed and finally flow into the lower layer of the machine table 2 to be stored. The inner wall at the top of the machine table 2 is slidably connected with a guide plate 6. The left surface of the machine table 2 is provided with a motor 7. The output shaft of the motor 7 is fixedly connected with a bidirectional threaded rod 8. After the motor 7 is started, it will drive the bidirectional threaded rod 8 to rotate and then drive the guide plate 6 to move, so as to change the size of the cooling chamber. The left surface of the machine table 2 is provided with a filtering assembly, which can filter impurities such as fluff in the condensed water. The right surface of the machine table 2 is provided with a cleaning assembly, which can clean the impurities on the surface of the fabric 53 before the fabric 53 enters the machine table 2. A square groove is opened on the right surface of the machine table 2, and the fabric 53 passes through the square groove. The cleaning assembly is located at the square groove.

[0033] Refer to Figure 2 , Figure 5The filter assembly includes a drain pipe 91, a valve 92 is provided in the middle section of the drain pipe 91, and the valve 92 is used to control the switch of the drain pipe 91. The outer wall of the drain pipe 91 is rotatably connected with a sealing ring 93. The inner ring of the sealing ring 93 is made of rubber material and fits the outer wall of the drain pipe 91 to maintain sealing. The inner wall of the sealing ring 93 is elastically connected with a slider 95 through a compression spring 96. The upper surface of the slider 95 passes through and is fixedly connected with a pull rod 94. The slider 95 and the pull rod 94 will move synchronously. The top of the pull rod 94 is in the shape of a hand wheel for easy grasping. The filter assembly also includes a slot 901, and the slot 901 and the bottom end of the pull rod 94 fit together. A through slot 1 902 is provided on the lower surface of the drain pipe 91, and a through slot 2 903 is provided on the lower surface of the sealing ring 93. The through slot 1 902 and the through slot 2 903 fit together. The inner wall of the drain pipe 91 is fixedly connected with a filter plate 97, and the right surface of the filter plate 97 is provided with filter holes, so that water can pass through and hair will be blocked.

[0034] Reference Figure 1 , Figure 4 The cleaning component includes a brush plate 111, the lower surface of which is provided with bristles, the bristles of which are made of soft material, a sleeve 112 fixedly connected to the lower surface of the brush plate 111, the inner wall of the sleeve 112 is elastically connected to a round block 114 via a connecting spring 113, the lower surface of the round block 114 is fixedly connected to a brush plate 2 115, the brush plate 2 115 and the brush plate 1 111 are of the same model and are distributed relative to the brush plate 1 111.

[0035] Reference Figure 1 - Figure 3 The support plate 4 is located on the right side of the machine 2, the motor 51 is arranged on the front surface of the support plate 4, the reel 52 passes through and is rotatably connected to the rear surface of the support plate 4, the cloth 53 is sleeved on the outer wall of the guide shaft 54, the guide shaft 54 can unfold the cloth 53 to ensure the surface uniformity of the fabric during processing, the bidirectional threaded rod 8 passes through and is threadedly connected to the left surface of the guide plate 6, and the bidirectional threaded rod 8 can drive the guide plate 6 to move in relative or opposite directions when it rotates, the outer wall of the guide plate 6 is in contact with the inner wall of the machine 2, the cloth 53 passes through the right surface of the guide plate 6, and the surface of the cloth 53 is in contact with the guide plate 6, which can prevent cold air leakage.

[0036] Reference Figure 2 , Figure 5, the drain pipe 91 penetrates and is fixedly connected to the left surface of the machine table 2. The drain pipe 91 is connected to the lower water storage area inside the machine table 2. One end of the compression spring 96 is fixedly connected to the upper surface of the slider 95, and the other end of the compression spring 96 is fixedly connected to the inner wall of the top end of the sealing ring 93. When the slider 95 moves upward, it will squeeze the compression spring 96 to generate a reaction force. The slider 95 is slidably connected to the inner wall of the sealing ring 93. The pull rod 94 penetrates and is slidably connected to the upper surface of the sealing ring 93. There are two groups of card slots 901, and the two groups of card slots 901 are symmetrically arranged on the upper surface and the lower surface of the drain pipe 91. The pull rod 94 is inserted into the inner wall of the card slot 901. When the pull rod 94 is inserted into the upper card slot 901, the through slot one 902 and the through slot two 903 will be aligned.

[0037] Refer to Figure 1 , Figure 4 , the left surface of the first brush plate 111 is fixedly connected to the right surface of the machine table 2. The machine table 2 provides support for the first brush plate 111. One end of the connecting spring 113 is fixedly connected to the upper surface of the round block 114, and the other end of the connecting spring 113 is fixedly connected to the inner wall of the top end of the sleeve 112. The round block 114 penetrates and is slidably connected to the lower surface of the sleeve 112. When the round block 114 moves downward, it will stretch the connecting spring 113 to generate a reaction force. At the same time, the distance between the second brush plate 115 and the first brush plate 111 will increase, which can be suitable for fabrics 53 of different thicknesses.

[0038] Working principle: First, start the machine table 2 and the first motor 51. The output shaft of the first motor 51 drives the reel 52 to rotate. When the reel 52 rotates, the fabric 53 sleeved on its outer wall starts to move. During the movement of the fabric 53, it successively bypasses multiple groups of guide shafts 54 evenly distributed inside the machine table 2. The guide shafts 54 unfold the fabric 53 to ensure that the surface of the fabric 53 can be evenly subjected to steam solid-color treatment during processing.

[0039] In addition, during the processing, after the steam is condensed, it will flow into the flow hole 201 opened in the inner wall at the bottom end of the machine table 2. The condensed water finally flows into the lower layer of the machine table 2 through the flow hole 201 and is stored for subsequent recycling. When it is necessary to drain the condensed water stored in the lower layer of the machine table 2, the valve 92 in the middle section of the drain pipe 91 is opened, and the filter plate 97 will filter out impurities such as fluff in the water. When it is necessary to clean these impurities, the pull rod 94 is pulled to drive the slider 95 to move. The moving slider 95 will compress the compression spring 96 to generate a reaction force. The moving pull rod 94 will disengage from the clamping groove 901 to release the limit, and then the sealing ring 93 is rotated to rotate it 180 degrees. When the pull rod 94 aligns with the clamping groove 901 located above the drain pipe 91, the reaction force of the compression spring 96 will push the slider 95 to move. The slider 95 will drive the pull rod 94 to move, and the pull rod 94 will be inserted into the clamping groove 901 to limit the drain pipe 91. At this time, the through groove one 902 and the through groove two 903 will be aligned, facilitating the cleaning of the intercepted impurities. When the device needs to be used normally, the pull rod 94 can be pulled to release the limit on the sealing ring 93, and then the sealing ring 93 is rotated so that the pull rod 94 aligns with and is inserted into the clamping groove 901 at the lower position. At this time, the through groove one 902 and the through groove two 903 will move away, maintaining the seal and preventing water leakage.

[0040] Before the fabric 53 enters the machine table 2, it first passes through the cleaning component. When the fabric 53 passes between the brush plate one 111 and the brush plate two 115, the impurities on the surface will be cleaned by the bristles. When the thickness of the fabric 53 is different, the fabric 53 will squeeze the brush plate two 115 to move it downward. The brush plate two 115 drives the round block 114 to slide on the inner wall of the sleeve 112 and stretches the connecting spring 113 to generate a reaction force. The reaction force of the connecting spring 113 will pull the brush plate two 115 so that the bristles on it fit the fabric 53 to achieve the cleaning effect.

[0041] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A steam color fixation device for dyeing water-saving textile fabrics, comprising a base (1), characterized in that: The upper surface of the base (1) is provided with a machine table (2). The front surface of the machine table (2) is rotatably connected with a protective door (3). The upper surface of the base (1) is fixedly connected with a support plate (4). The front surface of the support plate (4) is provided with a winding assembly. The winding assembly includes a first motor (51). The output shaft of the first motor (51) is fixedly connected with a winding shaft (52). The outer wall of the winding shaft (52) is provided with a cloth (53). The inner wall at the rear side of the machine table (2) is rotatably connected with a guide shaft (54). A circulation hole (201) is opened in the inner wall at the bottom end of the machine table (2). A guide plate (6) is slidably connected to the inner wall at the top end of the machine table (2). The left surface of the machine table (2) is provided with a second motor (7). The output shaft of the second motor (7) is fixedly connected with a bidirectional threaded rod (8). The left surface of the machine table (2) is provided with a filtering assembly. The right surface of the machine table (2) is provided with a cleaning assembly.

2. The steam color fixation device for water-saving textile fabric dyeing according to claim 1, characterized in that: The filtering assembly includes a drain pipe (91). A valve (92) is arranged in the middle section of the drain pipe (91). The outer wall of the drain pipe (91) is rotatably connected with a sealing ring (93). The inner wall of the sealing ring (93) is elastically connected with a slider (95) through a compression spring (96). The upper surface of the slider (95) penetrates and is fixedly connected with a pull rod (94).

3. The steam color fixation device for water-saving textile fabric dyeing according to claim 2, characterized in that: The filtering assembly further includes a card slot (901). A first through slot (902) is opened on the lower surface of the drain pipe (91). A second through slot (903) is opened on the lower surface of the sealing ring (93). A filter plate (97) is fixedly connected to the inner wall of the drain pipe (91).

4. A steam color fixation device for dyeing water-saving textile fabrics according to claim 1, characterized in that: The cleaning assembly includes a first brush plate (111). The lower surface of the first brush plate (111) is fixedly connected with a sleeve (112). The inner wall of the sleeve (112) is elastically connected with a round block (114) through a connecting spring (113). The lower surface of the round block (114) is fixedly connected with a second brush plate (115).

5. A steam color fixing device for water-saving textile fabric dyeing according to claim 1, characterized in that: The support plate (4) is located on the right side of the machine table (2). The first motor (51) is arranged on the front surface of the support plate (4). The winding shaft (52) penetrates and is rotatably connected to the rear surface of the support plate (4). The cloth (53) is sleeved on the outer wall of the guide shaft (54). The bidirectional threaded rod (8) penetrates and is threadedly connected to the left surface of the guide plate (6). The cloth (53) penetrates the right surface of the guide plate (6).

6. The steam color fixation device for dyeing water-saving textile fabrics according to claim 2, characterized in that: The drain pipe (91) penetrates and is fixedly connected to the left surface of the machine table (2). One end of the compression spring (96) is fixedly connected to the upper surface of the slider (95). The other end of the compression spring (96) is fixedly connected to the inner wall at the top end of the sealing ring (93). The slider (95) is slidably connected to the inner wall of the sealing ring (93). The pull rod (94) penetrates and is slidably connected to the upper surface of the sealing ring (93).

7. A steam color fixing device for dyeing water-saving textile fabrics according to claim 3, characterized in that: Two groups of card slots (901) are opened. The two groups of card slots (901) are symmetrically opened on the upper surface and the lower surface of the drain pipe (91). The pull rod (94) is inserted into the inner wall of the card slot (901).

8. A steam color fixation device for dyeing water-saving textile fabrics according to claim 4, characterized in that: The left surface of the brush plate 1 (111) is fixedly connected to the right surface of the machine table (2). One end of the connecting spring (113) is fixedly connected to the upper surface of the round block (114), and the other end of the connecting spring (113) is fixedly connected to the inner wall of the top end of the sleeve (112). The round block (114) penetrates and is slidably connected to the lower surface of the sleeve (112).

Citation Information

Patent Citations

  • Ageing machine

    CN207276960U