Reinforced prestressed pipe pile

By installing anti-corrosion adhesive layer, aluminum oxide and silicide metal coating on the outer wall and end plate of the prestressed pipe pile, and setting convex ribs on the reinforcement ring, the corrosion resistance and stress area problems of prestressed pipe piles are solved, and higher corrosion resistance and strength are achieved.

CN223151174UActive Publication Date: 2025-07-25ZHEJIANG COMM GRP DETECTION TECH CO LTD
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Patent Information

Application Number
CN202421988711.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-07-25
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The existing prestressed pipe piles have simple structure, poor corrosion resistance, easy corrosion, and small stress area, resulting in safety hazards and economic losses.

Method used

The anti-corrosion adhesive layer is installed on the outer wall and end plate of the main body of the pipe pile, with an alumina coating and a silicide metal coating, and a convex ribs are installed on the reinforcement ring to enhance the corrosion resistance and stress area.

Benefits of technology

The corrosion resistance and stress area of prestressed pipe piles are improved, and their strength is enhanced to ensure safety and economic benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reinforced prestressed pipe pile which comprises a pipe pile body, the pipe pile body is of a hollow cylinder structure, the two ends of the pipe pile body are respectively provided with an end plate, and at least one anti-corrosion glue layer is arranged on the outer wall of the pipe pile body. At least one layer of aluminum oxide coating and at least one layer of silicide metal coating are arranged on the outer wall of the end plate, a plurality of reinforcing rings are arranged on the tubular pile body, and a plurality of protruding ribs are arranged on the reinforcing rings. And at least one aluminum oxide coating and at least one silicide metal coating are arranged on the outer walls of the reinforcing rings and the convex ribs. An anti-corrosion glue layer is arranged on the outer wall of the pipe pile body, aluminum oxide coatings and silicide metal coatings are arranged on the outer walls of the end plates, the reinforcing rings and the protruding ribs, and the anti-corrosion glue layer, the aluminum oxide coatings and the silicide metal coatings can enhance the strength of the prestressed pipe pile while enhancing the anti-corrosion performance of the prestressed pipe pile.
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Description

Technical Field

[0001] The utility model relates to the technical field of prestressed pipe piles, and particularly relates to a reinforced prestressed pipe pile. Background Art

[0002] Prestressed pipe piles are commonly used components in the construction industry and are increasingly widely used in various industrial and civil buildings, municipal engineering, metallurgy, ports, highways and other fields. Prestressed pipe piles are a kind of hollow cylindrical slender concrete precast component made by the pretensioning prestressing process and the centrifugal forming method, mainly composed of a cylindrical pile body, end plates and steel sleeve hoops, etc. They are driven into the ground by a pile driver in a specific geological environment to improve the stability of buildings.

[0003] Currently, the common prestressed pipe piles in the prior art have at least the following problems:

[0004] 1. The structure of the prestressed pipe pile is simple, inconvenient to use, and has poor corrosion resistance. It is easy to be corroded in some strongly corrosive areas, causing serious economic losses, potential safety hazards, and reducing the service performance.

[0005] 2. The stress area of the prestressed pipe pile is small, and it is inconvenient for the pile driver to hammer it into the ground. Content of the Utility Model

[0006] The utility model aims to solve at least one problem existing in the prior art. For this purpose, the purpose of the utility model is to provide a reinforced prestressed pipe pile.

[0007] To achieve the above purpose, the technical solution of the utility model is as follows:

[0008] A reinforced prestressed pipe pile includes a pipe pile body. The pipe pile body is of a hollow cylindrical structure. There is a end plate at each end of the pipe pile body. There is at least one layer of anti-corrosion glue layer on the outer wall of the pipe pile body. There is at least one layer of alumina coating and at least one layer of silicide metal coating on the outer wall of the end plate. There are several reinforcing rings on the pipe pile body. There are several convex ribs on the reinforcing rings. There is at least one layer of alumina coating and at least one layer of silicide metal coating on the outer walls of the reinforcing rings and the convex ribs.

[0009] Preferably, the convex ribs are vertically distributed on the reinforcing rings at equal intervals.

[0010] Preferably, it further includes a stress plate. The stress plate is installed on the end plate. There is a connector on the inner surface of the stress plate. There is an external thread on the outside of the connector. There is a through hole in the middle of the end plate. There is an internal thread on the inner wall of the through hole. The internal thread and the external thread are used in cooperation.

[0011] Preferably, the diameter of the force-bearing disc is 2 to 3 times the diameter of the main body of the pipe pile.

[0012] Preferably, the height of the end plate is 1 / 3 to 2 / 3 of the diameter of the main body of the pipe pile.

[0013] Preferably, it further includes a first hoop and a second hoop. The first hoop and the second hoop are used in cooperation and are installed outside two connected end plates.

[0014] Preferably, the first hoop and the second hoop are provided with connecting plates extending outward, and a plurality of connecting through holes are provided on the connecting plates.

[0015] Preferably, the height of the first hoop and the second hoop is greater than or equal to the height of the two end plates.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] 1. An anti-corrosion glue layer is provided on the outer wall of the main body of the pipe pile, and an alumina coating and a silicide metal coating are provided on the outer walls of the end plate, the reinforcing ring and the convex ribs. The anti-corrosion glue layer, the alumina coating and the silicide metal coating can enhance the anti-corrosion performance of the prestressed pipe pile while also enhancing the strength of the prestressed pipe pile.

[0018] 2. A force-bearing disc can be installed on the end plate of the main body of the pipe pile. After the prestressed pipe pile is vertically erected, the force-bearing disc is hammered by equipment to conduct the impact force to the prestressed pipe pile, and the prestressed pipe pile is hammered to insert it into the ground. The force-bearing disc can increase the force-bearing area of the prestressed pipe pile.

[0019] 3. The convex ribs on the reinforcing ring can increase the force-bearing area between the prestressed pipe pile and the soil, making the prestressed pipe pile more compact in the soil. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a three-dimensional view of the utility model Figure 1 ;

[0021] Figure 2 is a three-dimensional view of the utility model Figure 2 ;

[0022] Figure 3 is the utility model Figure 1 the enlarged view at A in;

[0023] Figure 4 is a sectional view of the utility model;

[0024] Figure 5 is a three-dimensional view of the utility model Figure 3 .

[0025] In the figure: 1. Pipe pile main body, 2. End plate, 201. Through hole, 3. Reinforcing ring, 301. Convex rib, 4. Stress plate, 401. Connector, 5. First hoop, 6. Second hoop, 7. Connection plate, 8. Connection through hole. Detailed implementation mode

[0026] Here, the exemplary embodiments will be described in detail, and the examples are shown in the drawings. When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The implementation modes described in the following exemplary embodiments do not represent all implementation modes consistent with the present application. On the contrary, they are merely examples of devices consistent with some aspects of the present application as detailed in the appended claims.

[0027] The terms used in this application are only for the purpose of describing specific embodiments and are not intended to limit the present application. Unless otherwise defined, the technical terms or scientific terms used in this application should be the ordinary meanings understood by those with ordinary skills in the field to which this utility model belongs. The words such as "a" or "an" used in the specification and claims of this application do not indicate a limitation in quantity either, but mean that there is at least one. "Multiple" includes two, which is equivalent to at least two. The words such as "include" or "comprise" mean that the elements or objects appearing before "include" or "comprise" cover the elements or objects listed after "include" or "comprise" and their equivalents, and do not exclude other elements or objects. The words such as "connect" or "be connected" are not limited to physical or mechanical connections, and may include electrical connections, whether direct or indirect. The singular forms of "a", "the" and "said" used in the specification and appended claims of this application are also intended to include the plural forms unless the context clearly indicates otherwise. It should also be understood that the term "and / or" used herein refers to and includes any or all possible combinations of one or more of the associated listed items.

[0028] Embodiment 1:

[0029] Please specifically refer to Figure 1 、 3 And 4, a reinforced prestressed pipe pile, including a pipe pile main body 1, the pipe pile main body 1 is a hollow columnar structure, two end plates 2 are respectively arranged at both ends of the pipe pile main body 1, there are a plurality of connection holes on the end plates 2, and a plurality of pipe pile main bodies 1 can be connected together through the end plates 2. An anti-corrosion glue layer is arranged on the outer wall of the pipe pile main body 1, an alumina coating and a silicide metal coating are arranged on the outer wall of the end plate 2. Three reinforcing rings 3 are arranged on the pipe pile main body 1, a number of convex ribs 301 are arranged on the reinforcing rings 3, and an alumina coating and a silicide metal coating are arranged on the outer walls of the reinforcing rings 3 and the convex ribs 301.

[0030] In this embodiment, the pipe pile body 1 is cast from steel bars, steel strands and concrete in a forming mold. The anti-corrosion adhesive layer on the outer wall of the pipe pile body 1 can enhance the anti-corrosion performance of the prestressed pipe pile while also enhancing the strength of the prestressed pipe pile. The end plate 2, the reinforcing ring 3 and the convex ribs 301 are all made of metal materials. A first alumina coating is sprayed on the end plate 2, the reinforcing ring 3 and the convex ribs 301. Due to the good adhesion of alumina, the coating is firmly attached to the metal surface. Then, a silicide metal coating is sprayed. Due to the properties of the silicide metal, the coating isolates the whole from the outside world, preventing the outside air and moisture from contacting the metal surface and extending the service life of the end plate 2, the reinforcing ring 3 and the convex ribs 301.

[0031] Further, the convex ribs 301 are vertically distributed on the reinforcing ring 3 at equal intervals. The convex ribs 301 on the reinforcing ring 3 can increase the stress-bearing area between the prestressed pipe pile and the soil, making the prestressed pipe pile more solid in the soil.

[0032] Further, the height of the end plate 2 is 1 / 3 to 2 / 3 of the diameter of the pipe pile body 1. In this embodiment, the optimal value of the height of the end plate 2 is 1 / 2 of the diameter of the pipe pile body 1.

[0033] Embodiment 2:

[0034] Please refer specifically to Figure 1 and 2 On the basis of Embodiment 1, it further includes a stress-bearing disc 4. The stress-bearing disc 4 is installed on the end plate 2. A connecting head 401 is arranged on the inner surface of the stress-bearing disc 4. External threads are arranged on the outside of the connecting head 401. A through hole 201 is arranged in the middle of the end plate 2. Internal threads are arranged on the inner wall of the through hole 201. The internal threads and the external threads are used in cooperation, that is, the stress-bearing disc 4 is installed on the end plate 2 through the cooperation of the threads. After the prestressed pipe pile is vertically erected, the stress-bearing disc 4 is hammered by equipment, and the impact force is transmitted to the prestressed pipe pile to hammer the prestressed pipe pile so that it can be inserted into the ground. The stress-bearing disc can increase the stress-bearing area of the prestressed pipe pile.

[0035] Further, the diameter of the stress-bearing disc 4 is 2 to 3 times the diameter of the pipe pile body 1. In this embodiment, the optimal value of the height of the end plate 2 is 2 times the diameter of the pipe pile body 1.

[0036] Embodiment 3:

[0037] Please refer specifically to Figure 1 and 5, on the basis of Embodiment 1, it further includes a first hoop 5 and a second hoop 6. The first hoop 5 and the second hoop 6 are used in cooperation. The first hoop 5 and the second hoop 6 are semi-circular ring structures. The first hoop 5 and the second hoop 6 are installed outside two connected end plates 2. When multiple prestressed pipe piles need to be connected and used, bolts are installed in the end plate 2 of 1 prestressed pipe pile, and the two 2 prestressed pipe piles are connected together by screwing, and the end plates 2 of the two prestressed pipe piles are welded. Moreover, the first hoop 5 and the second hoop 6 can be installed at the joint of two connected end plates 2 (prestressed pipes) to further fix the joint of the prestressed pipe piles, making the strength of the prestressed pipe piles higher.

[0038] In this embodiment, the first hoop 5 and the second hoop 6 can cover the end plate 2, and the gap between the hoop and the end plate 2 (prestressed pipe) is filled with epoxy resin or neat cement slurry to ensure that the hoop fits tightly with the end plate 2 (prestressed pipe).

[0039] Furthermore, the first hoop 5 and the second hoop 6 are provided with connecting plates 7 extending outward. The connecting plates 7 are provided with a plurality of connecting through holes 8, and fasteners can be assembled in the connecting through holes 8 to connect and fix the first hoop 5 and the second hoop 6.

[0040] Furthermore, the height of the first hoop 5 and the second hoop 6 is greater than or equal to the height of the two end plates 2.

[0041] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A reinforced prestressed pipe pile, comprising a pipe pile main body, the pipe pile main body being a hollow columnar structure, and each of the two ends of the pipe pile main body being provided with a end plate, characterized in that, At least one layer of anti-corrosion adhesive layer is provided on the outer wall of the pipe pile body. At least one layer of alumina coating and at least one layer of silicide metal coating are provided on the outer wall of the end plate. A number of reinforcing rings are provided on the pipe pile body, and a number of convex ribs are provided on the reinforcing rings. At least one layer of alumina coating and at least one layer of silicide metal coating are provided on the outer walls of the reinforcing rings and the convex ribs.

2. The enhanced prestressed pipe pile according to claim 1, wherein, The convex ribs are vertically distributed on the reinforcing rings at equal intervals.

3. The reinforced prestressed pipe pile according to claim 1, wherein It further includes a force-bearing disc, which is installed on the end plate. A connecting head is provided on the inner surface of the force-bearing disc, an external thread is provided on the outside of the connecting head, a through hole is provided in the middle of the end plate, and an internal thread is provided on the inner wall of the through hole. The internal thread and the external thread are used in cooperation.

4. The reinforced prestressed pipe pile according to claim 3, characterized in that, The diameter of the force-bearing disc is 2 to 3 times the diameter of the pipe pile body.

5. The enhanced prestressed pipe pile according to claim 1, wherein The height of the end plate is 1 / 3 to 2 / 3 of the diameter of the pipe pile body.

6. The reinforced prestressed pipe pile according to claim 5, characterized in that, It further includes a first hoop and a second hoop, which are used in cooperation. The first hoop and the second hoop are installed outside two adjacent end plates.

7. The enhanced prestressed pipe pile according to claim 6, wherein The first hoop and the second hoop are provided with connecting plates extending outwards, and a number of connecting through holes are provided on the connecting plates.

8. The reinforced prestressed pipe pile according to claim 7, wherein The height of the first hoop and the second hoop is greater than or equal to the height of the two end plates.