Subway tunnel anchor bolt supporting plate bracket installation combination tool

By designing an automated anchor bolt pallet bracket installation combination tooling, and using components such as storage boxes, hydraulic cylinders and laser markers, automated metal detection, drilling and anchor bolt installation in subway tunnel construction are realized, solving the problems of high labor intensity and low efficiency in the existing technology, and improving construction efficiency and safety.

CN223152083UActive Publication Date: 2025-07-25WUHAN RAILWAY ELECTRIFICATION BUREAU GRP CO LTD +2
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Patent Information

Application Number
CN202422640725.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-07-25
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The existing anchor bolt pallet bracket installation combination tooling has problems such as high manual labor intensity, low operating efficiency and harsh construction environment in the construction of subway tunnels, and detection and drilling operations cannot be carried out separately.

Method used

A combined installation tool for the subway tunnel anchor bolt pallet bracket is designed, including storage box, hydraulic cylinder, rotating motor, laser marker, metal detector, laser scanner and drilling motor, etc., to realize automated metal detection, drilling and anchor bolt installation, and reduce manual operation.

Benefits of technology

It improves construction efficiency, reduces labor intensity, improves drilling accuracy and operation safety, and improves the construction environment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223152083U_ABST
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Abstract

The utility model belongs to the technical field of subway tunnel construction, and particularly relates to a subway tunnel anchor bolt supporting plate bracket installation combination tool which comprises a base, a storage box fixedly installed on the top of the base, a storage box arranged in the storage box, a control panel fixedly installed on the front face of the storage box, and a fixed supporting column fixedly installed on the top of the base. A hydraulic cylinder is fixedly mounted at the top of the base, a rotating motor is fixedly mounted at the top of the hydraulic cylinder, a rotating shaft is arranged at one end of the rotating motor, and a first mounting seat is fixedly mounted at the top of the rotating shaft. The storage box and the storage box are arranged at the top of the base and used in cooperation, different construction tools can be conveniently placed in a classified mode, taking and using are convenient, the hydraulic cylinders and the rotating motors are arranged and used in cooperation, and therefore the construction tools can be conveniently taken and used. And the first mounting base, the second mounting base and the third mounting base can be conveniently lifted and rotationally adjusted, and construction work can be better carried out conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of subway tunnel construction, in particular to an installation combined tool for an anchor bolt supporting plate bracket of a subway tunnel. Background Technique

[0002] Subway tunnels are usually designed as underground traffic channels, which are used to connect different areas within a city and provide convenient public transportation services. During the construction of subway tunnels, an accurate support system is required to ensure safety and structural stability during the construction process. The anchor bolt supporting plate bracket is an important part of the support system, which is used to fix and support the structural elements in the tunnel to ensure the stability and safety of the tunnel. Its design and installation are crucial and directly affect the structural strength and service life of the entire tunnel. During the installation of the anchor bolt supporting plate bracket, it is necessary to position and drill holes at the top of the inner wall of the subway tunnel. Therefore, a combined tool for bracket installation is required to meet the working requirements.

[0003] The existing technology has the following problems:

[0004] For the existing installation combined tool for an anchor bolt supporting plate bracket, the tunnel drilling work is mostly completed by the way of manual cooperation with a robotic arm. Both the manual worker and the robotic arm are placed on an engineering vehicle. By manually holding a metal detection device, the position without steel bars on the inner wall of the tunnel is detected. The labor intensity of manual operation is relatively large. At the same time, after the manual detection is completed, the robotic arm needs to drill holes at the detected position in a timely manner. The detection operation and the drilling operation need to be coordinated one-on-one or one-on-two, and the detection operation and the drilling operation cannot be separated. The operation efficiency is low, and when drilling holes, the workers performing the detection operation are often relatively close to the drilling position, resulting in a very harsh construction environment for the operators and being inconvenient for better construction work. Content of the Utility Model

[0005] Aiming at the deficiencies of the existing technology, the utility model provides an installation combined tool for an anchor bolt supporting plate bracket of a subway tunnel to solve the problems put forward in the above background technique.

[0006] To achieve the above object, the utility model provides the following technical solution: An installation combined tool for an anchor bolt supporting plate bracket of a subway tunnel, including a base, a storage box is fixedly installed on the top of the base, a storage box is arranged inside the storage box, a control panel is fixedly installed on the front of the storage box, a fixed support column is fixedly installed on the top of the base, a protective top plate is fixedly installed on the top of the fixed support column, a hydraulic cylinder is fixedly installed on the top of the base, a rotating motor is fixedly installed on the top of the hydraulic cylinder, a rotating shaft is arranged at one end of the rotating motor, a first mounting seat is fixedly installed on the top of the rotating shaft, a second mounting seat is arranged on the top of the hydraulic cylinder, and a third mounting seat is arranged on the top of the hydraulic cylinder.

[0007] As a preferred technical solution of the present utility model, drive wheels are installed at the bottom of the base, and a plurality of storage boxes are provided. The storage boxes are evenly and symmetrically distributed inside the storage box.

[0008] As a preferred technical solution of the present utility model, four fixed support columns are provided. The fixed support columns are evenly and symmetrically distributed between the base and the protective top plate.

[0009] As a preferred technical solution of the present utility model, three hydraulic cylinders are provided. The top of the hydraulic cylinder penetrates inside the protective top plate.

[0010] As a preferred technical solution of the present utility model, the first mounting seat includes a laser marker and a metal detector. The laser marker and the metal detector are symmetrically and fixedly installed on both sides of the first mounting seat. Rotating motors are provided at the bottoms of the first mounting seat, the second mounting seat, and the third mounting seat.

[0011] As a preferred technical solution of the present utility model, the second mounting seat includes a first laser scanner, a drilling motor, and a drill bit. A first laser scanner is fixedly installed on one side of the second mounting seat, a drilling motor is fixedly installed on the other side of the second mounting seat, and a drill bit is provided at one end of the drilling motor. The distance between the center points of the first laser scanner and the drilling motor is the same as the distance between the center points of the laser marker and the metal detector.

[0012] As a preferred technical solution of the present utility model, the third mounting seat includes a second laser scanner, a mounting motor, and an anchor bolt joint. A second laser scanner is fixedly installed on one side of the third mounting seat, a mounting motor is fixedly installed on the other side of the third mounting seat, and an anchor bolt joint is provided at one end of the mounting motor. The distance between the center points of the second laser scanner and the mounting motor is the same as the distance between the center points of the first laser scanner and the drilling motor. A connection slot is provided at one end of the anchor bolt joint for movable insertion of the anchor bolt.

[0013] Compared with the prior art, the present utility model provides an installation combination tooling for subway tunnel anchor bolt support brackets, and has the following beneficial effects:

[0014] This combined tooling for installing the anchor plate bracket of the subway tunnel can be used in cooperation with a storage box and a storage box arranged on the top of the base, which can facilitate the classified placement of different construction tools for easy access and use. By setting multiple hydraulic cylinders and rotating motors in cooperation, it can facilitate the lifting and rotation adjustment of the first mounting seat, the second mounting seat, and the third mounting seat, making it convenient to carry out construction work better. By setting a laser marker and a metal detector on both sides of the first mounting seat in cooperation, it can detect metals at the position to be drilled on the top of the subway tunnel. When no metal objects are detected, the rotating motor can be driven to work, and the first mounting seat can be rotated to make the laser marker mark the position for drilling. By setting a first laser scanner and a drilling motor on both sides of the second mounting seat, the first laser scanner can scan and detect the marked drilling position, and then the rotating motor is driven to work to rotate the second mounting seat so that the drilling motor is placed at the bottom of the marked drilling position. By driving the drilling motor to work, the drill bit can be rotated to drill the hole. By setting a second laser scanner and an installation motor on both sides of the third mounting seat, after drilling, the second laser scanner can detect the drilling position, and then the installation motor works to rotate the anchor bolt joint, and the anchor bolt connected to the anchor bolt joint is butted and inserted into the drilled hole, which is convenient for installation and use. The operation is relatively convenient, and manual operation is not required, which is convenient for reducing the labor intensity of manual work. At the same time, it can effectively improve the drilling processing accuracy and work efficiency. Description of the Drawings

[0015] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0016] Figure 2 is a schematic diagram of the partial structure of the present invention;

[0017] Figure 3 is a schematic diagram of the structure of the first mounting seat of the present invention;

[0018] Figure 4 is a schematic diagram of the structure of the second mounting seat of the present invention;

[0019] Figure 5 is a schematic diagram of the structure of the third mounting seat of the present invention.

[0020] In the figure: 1, base; 2, storage box; 3, storage box; 4, control panel; 5, fixed support column; 6, protective roof plate; 7, hydraulic cylinder; 8, rotating motor; 9, rotating shaft; 10, first mounting seat; 1001, laser marker; 1002, metal detector; 11, second mounting seat; 1101, first laser scanner; 1102, drilling motor; 1103, drill bit; 12, third mounting seat; 1201, second laser scanner; 1202, installation motor; 1203, anchor bolt joint. Detailed implementation manners

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1-5 , in this implementation solution: The installation combination tooling for the subway tunnel anchor bolt support plate bracket includes a base 1. A storage box 2 is fixedly installed on the top of the base 1, which is convenient for storing construction tools. A storage box 3 is arranged inside the storage box 2, which is convenient for classified storage. A control panel 4 is fixedly installed on the front of the storage box 2, which is convenient for controlling the overall device. A fixed support column 5 is fixedly installed on the top of the base 1, which is convenient for fixed support to improve stability. A protective top plate 6 is fixedly installed on the top of the fixed support column 5, which is convenient for installation and protection. A hydraulic cylinder 7 is fixedly installed on the top of the base 1, which is convenient for lifting work. A rotating motor 8 is fixedly installed on the top of the hydraulic cylinder 7, which is convenient for rotating the rotating shaft 9. One end of the rotating motor 8 is provided with a rotating shaft 9, which is convenient for connecting the first mounting seat 10. The rotating shaft 9 is fixedly installed with the first mounting seat 10 on the top, which is convenient for installing the detection mechanism. A second mounting seat 11 is arranged on the top of the hydraulic cylinder 7, which is convenient for installing the drilling mechanism. A third mounting seat 12 is arranged on the top of the hydraulic cylinder 7, which is convenient for installing the anchor bolt installation mechanism.

[0023] In this embodiment, driving wheels are installed at the bottom of the base 1. There are multiple storage boxes 3, and the storage boxes 3 are evenly and symmetrically distributed inside the storage box 2, which is convenient for moving the overall device and at the same time convenient for classified storage of construction tools;

[0024] In this embodiment, there are four fixed support columns 5, and the fixed support columns 5 are evenly and symmetrically distributed between the base 1 and the protective top plate 6, which is convenient for fixed support and improves the stability of work use;

[0025] In this embodiment, there are three hydraulic cylinders 7, and the tops of the hydraulic cylinders 7 penetrate inside the protective top plate 6, which is convenient for lifting the first mounting seat 10, the second mounting seat 11, and the third mounting seat 12 and convenient for work use;

[0026] In this embodiment, the first mounting seat 10 includes a laser marker 1001 and a metal detector 1002. The laser marker 1001 and the metal detector 1002 are symmetrically and fixedly installed on both sides of the first mounting seat 10. Rotating motors 8 are arranged at the bottoms of the first mounting seat 10, the second mounting seat 11, and the third mounting seat 12, which is convenient for metal detection and drilling marking and convenient for construction work;

[0027] In this embodiment, the second mounting base 11 includes a first laser scanner 1101, a drilling motor 1102, and a drill bit 1103. The first laser scanner 1101 is fixedly installed on one side of the second mounting base 11, and the drilling motor 1102 is fixedly installed on the other side of the second mounting base 11. One end of the drilling motor 1102 is provided with the drill bit 1103. The distance between the center points of the first laser scanner 1101 and the drilling motor 1102 is the same as the distance between the center points of the laser marker 1001 and the metal detector 1002, which is convenient for scanning the punching and marking positions and facilitating the drilling work.

[0028] In this embodiment, the third mounting base 12 includes a second laser scanner 1201, a mounting motor 1202, and an anchor bolt joint 1203. The second laser scanner 1201 is fixedly installed on one side of the third mounting base 12, and the mounting motor 1202 is fixedly installed on the other side of the third mounting base 12. One end of the mounting motor 1202 is provided with the anchor bolt joint 1203. The distance between the center points of the second laser scanner 1201 and the mounting motor 1202 is the same as the distance between the center points of the first laser scanner 1101 and the drilling motor 1102. One end of the anchor bolt joint 1203 is provided with a connecting slot for the anchor bolt to be movably inserted, which is convenient for docking and installing the anchor bolt and improving the work efficiency.

[0029] The working principle and usage process of the present utility model: When the operator moves the overall device, by driving the hydraulic cylinder 7 to work, the first mounting base 10, the second mounting base 11, and the third mounting base 12 can be adjusted in height. The metal detector 1002 on one side of the first mounting base 10 can detect whether there are metal steel bars on the top of the subway tunnel. If no steel bars are detected, the rotation motor 8 can be driven to work, and the rotation shaft 9 drives the first mounting base 10 to rotate 180 degrees, so that the laser marker 1001 can punch and mark the detected position. After the marking is completed, the overall device can be displaced forward. The first laser scanner 1101 can scan and detect the just punched and marked position. When the detected position corresponds, the rotation motor 8 can be driven to work, and the second mounting base 11 is rotated so that the drilling motor 1102 is located at the bottom of the marked position. By driving the drilling motor 1102 to work, the drill bit 1103 can be rotated to quickly drill the marked position. After the drilling is completed, the second laser scanner 1201 can detect the drilling position, and then by driving the mounting motor 1202 to work, the anchor bolt joint 1203 is rotated, and the anchor bolt connected to the anchor bolt joint 1203 is inserted into the drilling hole in a docking manner, which is convenient for installation and use, and the operation is relatively convenient.

[0030] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. Subway tunnel anchor plate bracket installation combined tooling, including a base (1), a storage box (2) is fixedly installed on the top of the base (1), a storage box (3) is arranged inside the storage box (2), a control panel (4) is fixedly installed on the front of the storage box (2), a fixed support column (5) is fixedly installed on the top of the base (1), and a protective top plate (6) is fixedly installed on the top of the fixed support column (5), characterized in that: A hydraulic cylinder (7) is fixedly installed at the top of the base (1). A rotating motor (8) is fixedly installed at the top of the hydraulic cylinder (7). One end of the rotating motor (8) is provided with a rotating shaft (9). A first mounting seat (10) is fixedly installed at the top of the rotating shaft (9). A second mounting seat (11) is arranged at the top of the hydraulic cylinder (7), and a third mounting seat (12) is arranged at the top of the hydraulic cylinder (7).

2. The combined tooling for installing the anchor plate bracket of the subway tunnel anchor bolt, as described in claim 1, is characterized in that: Drive wheels are installed at the bottom of the base (1). A plurality of storage boxes (3) are provided, and the storage boxes (3) are evenly and symmetrically distributed inside the storage box (2).

3. The combined tooling for installing the anchor plate bracket of the subway tunnel anchor bolt, as described in claim 1, is characterized in that: Four fixed support columns (5) are provided, and the fixed support columns (5) are evenly and symmetrically distributed between the base (1) and the protective top plate (6).

4. The combined installation tooling for the subway tunnel anchor bolt backing plate bracket according to claim 1, wherein: Three hydraulic cylinders (7) are provided, and the tops of the hydraulic cylinders (7) penetrate inside the protective top plate (6).

5. The combined tooling for installing the anchor plate bracket of the subway tunnel anchor bolt is characterized in that: The first mounting seat (10) includes a laser marker (1001) and a metal detector (1002). The laser marker (1001) and the metal detector (1002) are symmetrically and fixedly installed on both sides of the first mounting seat (10). Rotating motors (8) are arranged at the bottoms of the first mounting seat (10), the second mounting seat (11), and the third mounting seat (12).

6. The combined tooling for installing the anchor plate bracket of the subway tunnel anchor bolt, as described in claim 1, is characterized in that: The second mounting seat (11) includes a first laser scanner (1101), a drilling motor (1102), and a drill bit (1103). A first laser scanner (1101) is fixedly installed on one side of the second mounting seat (11). A drilling motor (1102) is fixedly installed on the other side of the second mounting seat (11). One end of the drilling motor (1102) is provided with a drill bit (1103). The distance between the center points of the first laser scanner (1101) and the drilling motor (1102) is the same as the distance between the center points of the laser marker (1001) and the metal detector (1002).

7. The combined installation tooling for the subway tunnel anchor bolt support plate bracket according to claim 1, characterized in that: The third mounting seat (12) includes a second laser scanner (1201), a mounting motor (1202), and an anchor bolt joint (1203). A second laser scanner (1201) is fixedly installed on one side of the third mounting seat (12). A mounting motor (1202) is fixedly installed on the other side of the third mounting seat (12). One end of the mounting motor (1202) is provided with an anchor bolt joint (1203). The distance between the center points of the second laser scanner (1201) and the mounting motor (1202) is the same as the distance between the center points of the first laser scanner (1101) and the drilling motor (1102). A connecting slot is arranged at one end of the anchor bolt joint (1203) for the anchor bolt to be movably inserted.

Citation Information

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