Integrated power unit of automobile tailboard

Through the design of integrated power units, wireless remote control and contact switch groups are used to replace traditional control methods, solving the problem of the electric control box and spring wire handle being susceptible to climate, and achieving more efficient and safe operation of the car tail plate power unit.

CN223152422UActive Publication Date: 2025-07-25DONGGUAN EDWEISEN HYDRAULIC MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202321306787.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2022-06-13
Filing Date
2023-05-25
Publication Date
2025-07-25
Estimated Expiration
2033-05-25

AI Technical Summary

Technical Problem

The electrical control box and spring wire handle switch of existing automotive tail panel power units are susceptible to the influence of climate and environment to aging, and have safety hazards such as contacts stuck and no resetting, and are inefficient in installation and high cost.

Method used

An integrated power unit is adopted, and a wireless remote control switch group and a contact switch group of the side wall of the chassis are set in the chassis, which are respectively coordinated with the terminal block to control the on-off of the motor and solenoid valve. The remote control switch group is the main control method, and the contact switch group is a backup, replacing the traditional electrical control box and spring wire handle.

Benefits of technology

It improves the convenience and safety of operation, reduces waiting time during failure, avoids aging and safety hazards, reduces comprehensive costs, and improves installation efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223152422U_ABST
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Abstract

The utility model relates to the technical field of automobile tailboard power units, in particular to an integrated power unit of an automobile tailboard, which is characterized in that a wireless remote control switch group is arranged in a case, and a contact switch group is arranged on the side wall of the case; the wireless remote control switch group and the contact type switch group are both matched with the wiring terminal strip to be used for controlling on-off of the motor, the ascending electromagnetic valve, the overturning electromagnetic valve and the descending electromagnetic valve, when the wireless remote control switch group goes wrong or the electric quantity of a remote controller is insufficient, the contact type switch group is used for emergency operation, the time for waiting for rescue in the fault period is shortened, and the rescue efficiency is improved. The use frequency is low, and the problems of contact jamming, non-resetting and the like of a contact switch group can be effectively reduced; the automobile tailboard power unit, the wireless remote control switch group and the contact switch group are integrated in the integrated power unit, so that the potential safety hazards that an electric control box and a spring wire handle are easy to age due to the influence of climate environment, a spring wire is broken, a cable is short-circuited and the like are avoided, the comprehensive cost is saved, and the mounting efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of power units for vehicle tailgates, and particularly relates to an integrated power unit for a vehicle tailgate. Background Art

[0002] A vehicle tailgate device is a vehicle-mounted hydraulic lifting loading and unloading platform mainly installed at the rear of a freight truck. Developed to date, it has been widely used in logistics-related industries such as enterprise transportation, material transfer, transit warehouses, airports, and material delivery. It greatly reduces the work intensity of loading and unloading personnel, reduces the number of workers in loading and unloading operations, reduces the labor cost for enterprises, and can significantly improve the loading and unloading efficiency. Currently, it has become an indispensable loading and unloading device for freight vehicles in many scenarios.

[0003] The power unit of a vehicle tailgate device is the core component of the vehicle tailgate. By using the cooperation of a motor, a rising solenoid valve, a flipping solenoid valve, and a descending solenoid valve to control the delivery of hydraulic oil, it provides kinetic energy for the vehicle tailgate to complete various actions such as rising, descending, and flipping of the vehicle tailgate, meeting the various action requirements for cargo loading and unloading. The power unit of the vehicle tailgate is usually fixedly installed at the bottom or side of the freight truck carriage and is immovable. Existing power units, for example, a vehicle tailgate hydraulic power system with the application number CN201720506078.X, in addition to the power unit, also requires an electric control box and a spring wire handle switch to control the lifting and the tipping oil cylinder and the support plate surface of the vehicle tailgate to complete the operation. Its installation efficiency is low and the labor cost is high; moreover, the electric control box and the spring wire handle switch supporting the traditional vehicle tailgate power unit are both ordinary physical buttons and cables, which are easily aged under the influence of the climate environment. There are phenomena such as the contacts of the buttons getting stuck and not resetting, and the spring wire of the spring wire handle switch is commonly broken and the cable is short-circuited due to the high frequency of pulling during long-term use, posing a considerable safety hazard. Summary of the Invention

[0004] In order to overcome the disadvantages and deficiencies existing in the prior art, the purpose of the utility model is to provide an integrated power unit for a vehicle tailgate.

[0005] The object of the present utility model is achieved by the following technical solutions: An integrated power unit for a vehicle tailgate, comprising a chassis, and a power switch, a terminal block, a motor, a lifting solenoid valve, a flipping solenoid valve and a lowering solenoid valve, all of which are arranged inside the chassis. The first end of the terminal block, one end of the motor and one end of the power switch are electrically connected. The second end of the terminal block, the lifting solenoid valve and one end of the power switch are electrically connected. The third end of the terminal block, the flipping solenoid valve and one end of the power switch are electrically connected. The fourth end of the terminal block, the lowering solenoid valve and one end of the power switch are electrically connected. The integrated power unit further includes a wireless remote control switch group arranged inside the chassis and a contact switch group arranged on the side wall of the chassis. The wireless remote control switch group and the contact switch group are connected in parallel to the other end of the power switch. The wireless remote control switch group and the contact switch group are both cooperated with the terminal block to control the on-off of the motor, the lifting solenoid valve, the flipping solenoid valve and the lowering solenoid valve.

[0006] Preferably, the remote control switch group is a four-way wireless remote control switch.

[0007] Preferably, the contact switch group is a cross master switch or a push button switch group composed of four push button switches.

[0008] Preferably, the contact switch group is a cross master switch. The common end of the cross master switch is electrically connected to the other end of the power switch. The first normally open end of the cross master switch is electrically connected to the first end of the terminal block. The second normally open end of the cross master switch is electrically connected to the second end of the terminal block. The third normally open end of the cross master switch is electrically connected to the third end of the terminal block. The fourth normally open end of the cross master switch is electrically connected to the fourth end of the terminal block.

[0009] Preferably, a sheet metal connecting piece is installed on the inner side wall of the chassis. An operation through hole is provided on the side wall of the chassis. The cross master switch is accommodated in the chassis through the sheet metal connecting piece, and the rocker part of the cross master switch faces the operation through hole.

[0010] Preferably, the integrated power unit further includes a protective cover plate detachably connected to the outer side wall of the chassis. The protective cover plate is used to cover the operation through hole.

[0011] Preferably, mounting holes are provided on both sides of the protective cover plate. Two screws corresponding to the mounting holes one by one are provided on the outer side wall of the chassis. The screws penetrate through the mounting holes and lock the protective cover plate through nuts.

[0012] Preferably, the integrated power unit further includes a contactor. One end of the terminal block, the coil winding of the contactor, and one end of the power switch are electrically connected. The other end of the power switch is electrically connected to the normally open contact of the contactor. The main contact of the contactor, the motor, and one end of the power switch are electrically connected.

[0013] The beneficial effects of the present utility model are as follows: For the integrated power unit of the vehicle tailgate of the present utility model, a wireless remote control switch group is provided inside the chassis, and a contact switch group is provided on the side wall of the chassis. Both the wireless remote control switch group and the contact switch group cooperate with the terminal block to control the on-off of the motor, the lifting solenoid valve, the flipping solenoid valve, and the lowering solenoid valve. In actual use, the wireless remote control switch group is used as the main control method, which is convenient to operate; the contact switch group is used as the backup control method, which is convenient for use when there is a failure in the vehicle tailgate equipment and the maintenance personnel have not arrived at the scene, when there is a problem with the wireless remote control switch group or the battery power of the remote control is insufficient. The contact switch group is used as an emergency operation, reducing the waiting time for rescue during the failure period, and having a low usage frequency, which can effectively reduce problems such as contact jamming and non-resetting of the contact switch group; integrating the vehicle tailgate power unit, the wireless remote control switch group, and the contact switch group into the integrated power unit of the vehicle tailgate of the present utility model replaces the traditional electric control box and spring wire handle switch supporting the vehicle tailgate, making it safer and more reliable, avoiding safety hazards such as aging of the electric control box and spring wire handle easily affected by the climate environment, spring wire breakage, and cable short circuit, saving the comprehensive cost, and improving the installation efficiency. Description of the Drawings

[0014] Figure 1 is the structural schematic diagram of Embodiment 1 of the present utility model;

[0015] Figure 2 is the structural schematic diagram of another perspective of Embodiment 1 of the present utility model;

[0016] Figure 3 is the electrical schematic diagram of Embodiment 1 of the present utility model;

[0017] Figure 4 is the structural schematic diagram of Embodiment 2 of the present utility model;

[0018] Figure 5 is the structural schematic diagram of another perspective of Embodiment 2 of the present utility model;

[0019] Figure 6 is the electrical schematic diagram of Embodiment 2 of the present utility model.

[0020] The attached drawing reference numerals are: 1, chassis; 2, power switch; 3, terminal block; 4, motor; 5, rising solenoid valve; 6, flipping solenoid valve; 7, falling solenoid valve; 8, wireless remote control switch group; 9, cross master switch; 10, sheet metal connector; 11, protection cover plate; 12, screw; 13, nut; 14, contactor; 15, push button switch group. Detailed implementation manners

[0021] For the convenience of understanding by those skilled in the art, the following further describes the present utility model in conjunction with embodiments and the attached drawings. The content mentioned in the implementation manners does not limit the present utility model.

[0022] Embodiment 1

[0023] As Figures 1-3 shown, an integrated power unit of a vehicle tailgate includes a chassis 1, and a power switch 2, a terminal block 3, a motor 4, a rising solenoid valve 5, a flipping solenoid valve 6, and a falling solenoid valve 7 that are all disposed in the chassis 1. The first end of the terminal block 3, one end of the motor 4, and one end of the power switch 2 are electrically connected. The second end of the terminal block 3, the rising solenoid valve 5, and one end of the power switch 2 are electrically connected. The third end of the terminal block 3, the flipping solenoid valve 6, and one end of the power switch 2 are electrically connected. The fourth end of the terminal block 3, the falling solenoid valve 7, and one end of the power switch 2 are electrically connected. The integrated power unit further includes a wireless remote control switch group 8 disposed in the chassis 1 and a contact switch group disposed on the side wall of the chassis 1. The wireless remote control switch group 8 and the contact switch group are connected in parallel to the other end of the power switch 2. The wireless remote control switch group 8 and the contact switch group cooperate with the terminal block 3 to control the on-off of the motor 4, the rising solenoid valve 5, the flipping solenoid valve 6, and the falling solenoid valve 7.

[0024] For the integrated power unit of the vehicle tailgate, a wireless remote control switch group 8 is arranged in the chassis 1, and a contact switch group is arranged on the side wall of the chassis 1. Both the wireless remote control switch group 8 and the contact switch group are cooperated with the terminal block 3 to control the on / off of the motor 4, the up solenoid valve 5, the flip solenoid valve 6 and the down solenoid valve 7. In actual use, the wireless remote control switch group 8 is used as the main control method, which is convenient to operate; the contact switch group is used as the backup control method. When a failure occurs in the vehicle tailgate equipment and the maintenance personnel have not arrived at the scene, or there is a problem with the wireless remote control switch group 8 or the remote control has insufficient battery power, the contact switch group can be used as an emergency operation, reducing the waiting time for rescue during the failure period, and with less usage frequency, which can effectively reduce problems such as contact jamming and non-resetting of the contact switch group; integrating the vehicle tailgate power unit, the wireless remote control switch group 8 and the contact switch group into the integrated power unit of the vehicle tailgate of the present utility model replaces the traditional electric control box and spring wire handle switch supporting the vehicle tailgate, which is safer and more reliable, avoiding safety hazards such as aging of the electric control box and spring wire handle easily affected by the climate environment, spring wire breakage, and cable short circuit, saving the comprehensive cost and improving the installation efficiency. Preferably, the remote control switch group and the terminal block are of an integrated structure and are installed in a housing, which is beneficial to protecting its circuit components.

[0025] Further, the remote control switch group is a four-way wireless remote control switch, such as a four-way remote control switch of product model AKTR68-04B, which has a first wireless remote control switch relay, a second wireless remote control switch relay, a third wireless remote control switch relay and a fourth wireless remote control switch relay all electrically connected to the other end of the power switch 2. The first wireless remote control switch relay is electrically connected to the first end of the terminal block 3, the second wireless remote control switch relay is electrically connected to the second end of the terminal block 3, the third wireless remote control switch relay is electrically connected to the third end of the terminal block 3, and the fourth wireless remote control switch relay is electrically connected to the fourth end of the terminal block 3. Control the on / off of the first wireless remote control switch relay, the second wireless remote control switch relay, the third wireless remote control switch relay and the fourth wireless remote control switch relay according to the received remote control signal of the remote control, so as to facilitate remote control by means of the remote control, with strong anti-interference ability and higher durability.

[0026] In this embodiment, the contact switch group is a cross master switch 9. Specifically, the common end of the cross master switch 9 is electrically connected to the other end of the power switch 2, the first normally open end of the cross master switch 9 is electrically connected to the first end of the terminal block 3, the second normally open end of the cross master switch 9 is electrically connected to the second end of the terminal block 3, the third normally open end of the cross master switch 9 is electrically connected to the third end of the terminal block 3, and the fourth normally open end of the cross master switch 9 is electrically connected to the fourth end of the terminal block 3. The contact switch group in this embodiment uses the cross master switch 9 as a backup control mode, which is connected in parallel with the wireless remote control switch group 8. If the wireless remote control switch group 8 is damaged or the remote control is low on power, the cross master switch 9 is used as an emergency operation, thereby reducing the time waiting for rescue during a fault.

[0027] Furthermore, a sheet metal connector 10 is installed on the inner wall of the chassis 1, and an operation through hole is opened on the side wall of the chassis 1. The cross master switch 9 is accommodated in the chassis 1 through the sheet metal connector 10, and the rocker portion of the cross master switch 9 faces the operation through hole so that a person can manually reach into the operation through hole to move the rocker portion of the cross master switch 9.

[0028] Furthermore, the integrated power unit also includes a protective cover 11 detachably connected to the outer wall of the chassis 1, and the protective cover 11 is used to cover the operation through hole, which helps to prevent foreign matter such as sand and dust from penetrating into the chassis 1 through the operation through hole.

[0029] Furthermore, mounting holes are provided on both sides of the protective cover 11, and the outer wall of the chassis 1 is provided with two screws 12 corresponding to the mounting holes one by one. The screws 12 pass through the mounting holes and lock the protective cover 11 through nuts 13. The protective cover 11 is locked by the nuts 13 and the screws 12, which is convenient for installation and disassembly.

[0030] Furthermore, the integrated power unit also includes a contactor 14, the first end of the terminal block 3, the coil winding of the contactor 14 and one end of the power switch 2 are electrically connected, the other end of the power switch 2 is electrically connected to the normally open contact of the contactor 14, and the main contact of the contactor 14, the motor 4 and one end of the power switch 2 are electrically connected so that the start and stop of the motor 4 can be controlled by the contactor 14.

[0031] Example 2

[0032] The difference between this embodiment and embodiment 1 is that:

[0033] like Figures 4-6As shown, the contact switch group uses a push-button switch group 15 to replace the cross master switch; specifically, the push-button switch group 15 includes a first push-button switch, a second push-button switch, a third push-button switch, and a fourth push-button switch that are all arranged on the outer side wall of the chassis 1 and are all electrically connected to the other end of the power switch 2. The first push-button switch is electrically connected to the first end of the terminal block 3, the second push-button switch is electrically connected to the second end of the terminal block 3, the third push-button switch is electrically connected to the third end of the terminal block 3, and the fourth push-button switch is electrically connected to the fourth end of the terminal block 3. The first normally open contacts of the first push-button switch, the first normally open contacts of the second push-button switch, the first normally open contacts of the third push-button switch, and the first normally open contacts of the fourth push-button switch are connected in parallel to the other end of the power switch 2; the second normally open contacts of the first push-button switch, the second normally open contacts of the second push-button switch, the second normally open contacts of the third push-button switch, and the second normally open contacts of the fourth push-button switch are electrically connected to the first end of the terminal block 3, the second end of the terminal block 3, the third end of the terminal block 3, and the fourth end of the terminal block 3, respectively.

[0034] The above embodiments are the preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present invention is within the protection scope of the present invention.

Claims

1. An integrated power unit for a vehicle tailgate, comprising a chassis, and a power switch, a terminal block, a motor, a rising solenoid valve, a flipping solenoid valve and a falling solenoid valve all arranged in the chassis. The first end of the terminal block, one end of the motor and one end of the power switch are electrically connected. The second end of the terminal block, the rising solenoid valve and one end of the power switch are electrically connected. The third end of the terminal block, the flipping solenoid valve and one end of the power switch are electrically connected. The fourth end of the terminal block, the falling solenoid valve and one end of the power switch are electrically connected. It is characterized in that: The integrated power unit further includes a wireless remote control switch group disposed within the chassis and a contact switch group disposed on the sidewall of the chassis. The wireless remote control switch group and the contact switch group are connected in parallel to the other end of the power switch. The wireless remote control switch group and the contact switch group are both cooperated with a terminal block to control the on-off of the motor, the up solenoid valve, the flip solenoid valve, and the down solenoid valve; The remote control switch group is a four-way wireless remote control switch; The contact switch group is a cross master switch; The contact switch group is a cross master switch. The common end of the cross master switch is electrically connected to the other end of the power switch. The first normally open end of the cross master switch is electrically connected to the first end of the terminal block. The second normally open end of the cross master switch is electrically connected to the second end of the terminal block. The third normally open end of the cross master switch is electrically connected to the third end of the terminal block. The fourth normally open end of the cross master switch is electrically connected to the fourth end of the terminal block; The integrated power unit further includes a contactor. The first end of the terminal block, the coil winding of the contactor, and one end of the power switch are electrically connected. The other end of the power switch is electrically connected to the normally open contact of the contactor. The main contact of the contactor, the motor, and one end of the power switch are electrically connected.

2. The integrated power unit of a motor vehicle tailgate according to claim 1, characterized in that: A sheet metal connector is installed on the inner sidewall of the chassis. An operation through hole is provided on the sidewall of the chassis. The cross master switch is accommodated in the chassis through the sheet metal connector, and the rocker part of the cross master switch faces the operation through hole.

3. The integrated power unit of a motor vehicle tailgate according to claim 2, characterized in that: The integrated power unit further includes a protective cover plate detachably connected to the outer sidewall of the chassis. The protective cover plate is used to shield the operation through hole.

4. The integrated power unit of a vehicle tailgate according to claim 3, characterized in that: Installation holes are provided on both sides of the protective cover plate. Two screws corresponding to the installation holes one by one are provided on the outer sidewall of the chassis. The screws pass through the installation holes and lock the protective cover plate through nuts.

Citation Information

Patent Citations

  • Automobile tail plate hydraulic power system

    CN206943106U