Quantitative coating detection device for VOC industrial catalyst
Through the hydraulic cylinder-driven lift plate and conveyor belt matching detection components, the problems of workpiece shaking and dust shaking in VOC industrial catalyst detection are solved, and stability and accuracy are improved, and automated uniform overlay detection and reprocessing are achieved.
Patent Information
- Application Number
- CN202422398529.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-30
AI Technical Summary
During the VOC industrial catalyst detection process, the surface of the workpiece is easily shaken due to collision during detection, which affects the detection stability and accuracy, and dust shading affects the detection effect.
The hydraulic cylinder-driven lift plate and conveyor belt mating detection components are used to achieve stable fixation and horizontal adjustment of the workpiece, and dust is cleaned through the exhaust device, and uneven covering is performed in combination with the filling device.
It improves the stability and accuracy of workpiece inspection, ensures that dust does not affect the detection results, realizes automatic detection and reprocessing of uniform covering, and improves production efficiency.
Smart Images
Figure CN223154308U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of VOC coating detection, in particular to a quantitative coating detection device for VOC industrial catalysts. Background Technique
[0002] VOC industrial catalysts, namely volatile organic compound (Volatile Organic Compounds, abbreviated as VOCs) industrial catalysts, are catalysts used to treat volatile organic waste gases generated in the industrial production process. These waste gases mainly come from industries such as petrochemical, paint, solvent, printing, glue, and home decoration, which have a serious impact on the atmospheric environment and human health. During production, by evenly coating the VOC industrial catalyst on the product surface, the paint solvent on the product surface can be fully catalyzed with the VOC industrial catalyst. Therefore, VOC industrial catalysts are of great significance in reducing VOCs emissions and protecting the environment.
[0003] When detecting the coating of VOC industrial catalysts, usually a detection device is directly used for detection. During use and observation, it is found that when detecting the rest of the surface of the workpiece, it will collide with the workpiece, which will cause the workpiece to shake, thereby affecting the detection work. Therefore, a quantitative coating detection device for VOC industrial catalysts is proposed for the above problems. Content of the Utility Model
[0004] In order to make up for the deficiencies of the prior art and solve at least one of the technical problems proposed in the background technique.
[0005] The technical solution adopted by the utility model to solve its technical problems is as follows: A quantitative coating detection device for VOC industrial catalysts of the utility model includes a detection box. A conveyor belt is arranged inside the detection box. A support frame is fixedly connected to the inside of the detection box. A hydraulic cylinder is fixedly connected to the outside of the support frame. The output end of the hydraulic cylinder is fixedly connected to a lifting plate. A first detection component is arranged outside the lifting plate. A second detection component is fixedly connected to the outside of the support frame. By setting the hydraulic cylinder in this step, the first detection component can be adjusted according to the height of the product, so that the first detection component is on the same horizontal plane as the product surface, thereby taking a picture of the side of the product, so that the user can observe whether the product surface is evenly coated. By setting the second detection component, when the product is driven by the conveyor belt to move, the second detection component can detect the temperature distribution on the product surface. After the lifting plate fixes the workpiece, the first detection component and the second detection component can be used to detect it, improving the stability during workpiece detection and thus improving the accuracy of the detection result.
[0006] Preferably, an exhaust device is fixedly connected to the inner side of the detection box, and an exhaust head is communicated with the inner side of the exhaust device. By setting the exhaust device and the exhaust head in this step, when the product enters the inner side of the detection box, the surface of the product can be cleaned through the exhaust head, so that the dust contaminated on the product surface due to movement is blown off, and the dust will not block the surface of the product and affect the detection of the second detection component. Therefore, the dust will not affect the detection structure of the product, and the detection stability of the device is improved.
[0007] Preferably, a scale is arranged on the outer side of the support frame, a pointer is fixedly connected to the outer side of the lifting plate, and a glass plate is fixedly connected to the inner side of the detection box. By setting the scale, the pointer and the glass plate in this step, when the first detection component needs to be adjusted, the hydraulic cylinder can be stopped by observing that the pointer moves to the appropriate position on the scale to complete the adjustment. And through the glass plate, it is convenient for the staff to observe the position of the pointer on the scale during the adjustment, improving the convenience of using and adjusting the device.
[0008] Preferably, a chute is opened in the inner side of the support frame, a slider is slidably connected to the inner side of the chute, and the slider is fixedly connected to the lifting plate. By setting the chute and the slider in this step, when the lifting plate is lifted and lowered, the lifting track of the lifting plate will be restricted by the fixed track movement of the slider in the chute, so that the lifting and lowering of the lifting plate is more stable, and the adjustment stability of the device is improved.
[0009] Preferably, a coating replenishing device is fixedly connected to the inner side of the detection box, and a coating replenishing head is communicated with the inner side of the coating replenishing device. By setting the coating replenishing device and the coating replenishing head in this step, when a product with uneven coating is detected, the VOC industrial catalyst can be evenly coated on the product again through the coating replenishing device and the coating replenishing head, so that the product that is not fully coated can be coated again. Thus, the VOC industrial catalyst can be fully catalyzed with the product, and then the product is discharged, realizing that unqualified products can be coated again in time after detection, so that the product does not need to be reworked and recoated again, can continue to be processed, and the production will not be affected, improving the convenience and stability of using the device.
[0010] Preferably, a sealing plate is slidably connected to the inner side of the detection box, and the sealing plate is used in cooperation with the second detection component. When the device is used up, the sealing plate can be moved and inserted into the inner side of the detection box again, so as to seal the inner side of the detection box, so that the dust outside the device cannot contaminate the surface of the second detection component inside the device when the device is not in use, making the operation of the second detection component more stable and improving the stability of using the device.
[0011] The beneficial effects of the present utility model are as follows:
[0012] 1. The utility model adjusts the first detection component according to the height of the product by setting a hydraulic cylinder, so that the first detection component can be on the same horizontal plane as the surface of the product, thereby taking a picture of the side of the product, facilitating the user to observe whether the surface of the product is evenly coated. By setting the second detection component, when the product is driven by the conveyor belt to move, the second detection component can detect the temperature distribution on the surface of the product. After the lifting plate fixes the workpiece, the first detection component and the second detection component can be used to detect it, improving the stability during workpiece detection and further improving the accuracy of the detection result;
[0013] 2. The utility model sets an exhaust device and an exhaust head. When the product enters the inside of the detection box, the exhaust head can clean the surface of the product, blowing off the dust contaminated on the surface of the product during movement, so that the dust will not affect the detection of the product, improving the detection stability of the device. Brief Description of the Drawings
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0015] Figure 1 It is the front view of the structure in the present utility model;
[0016] Figure 2 It is the rear view of the structure in the present utility model;
[0017] Figure 3 It is the front view of the support frame structure in the present utility model;
[0018] Figure 4 It is the bottom view of the support frame structure in the present utility model;
[0019] Figure 5 It is the structural view of the detection box in the present utility model.
[0020] In the figure: 1, detection box; 2, conveyor belt; 3, support frame; 4, hydraulic cylinder; 5, lifting plate; 6, first detection component; 7, second detection component; 8, exhaust device; 9, exhaust head; 10, scale; 11, pointer; 12, glass plate; 13, chute; 14, slider; 15, replenishing device; 16, replenishing head; 17, sealing plate. Detailed Embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.
[0022] The following gives specific embodiments.
[0023] Please refer to Figures 1-5 As shown, a quantitative coating detection device for VOC industrial catalysts includes a detection box 1. Inside the detection box 1, there is a conveyor belt 2. A support frame 3 is fixedly connected inside the detection box 1. A hydraulic cylinder 4 is fixedly connected to the outside of the support frame 3. The output end of the hydraulic cylinder 4 is fixedly connected to a lifting plate 5. A first detection component 6 is arranged outside the lifting plate 5. A second detection component 7 is fixedly connected to the outside of the support frame 3. In this step, by setting the hydraulic cylinder 4, the first detection component 6 can be adjusted according to the height of the product, so that the first detection component 6 is on the same horizontal plane as the surface of the product, thereby taking a picture of the side of the product, facilitating the user to observe whether the surface of the product is evenly coated. By setting the second detection component 7, when the product is driven by the conveyor belt 2 to move, the second detection component 7 can detect the temperature distribution on the surface of the product, further detecting whether the coating of the product is uniform, and facilitating the detection of whether the VOCS catalysis of the product is sufficient. After the lifting plate 5 fixes the workpiece, it can be detected by the first detection component 6 and the second detection component 7, improving the stability during workpiece detection and thus improving the accuracy of the detection result.
[0024] Furthermore, as Figure 1 and Figure 5 shown, an exhaust device 8 is fixedly connected inside the detection box 1. An exhaust head 9 is communicated inside the exhaust device 8. In this step, by setting the exhaust device 8 and the exhaust head 9, when the product enters the inside of the detection box 1, the surface of the product can be cleaned through the exhaust head 9, so that the dust contaminated on the surface of the product due to movement is blown off, preventing the dust from blocking the surface of the product and affecting the detection by the second detection component 7, and thus preventing the dust from affecting the detection structure of the product, improving the detection stability of the device.
[0025] Furthermore, as Figure 3As shown, a scale 10 is provided on the outer side of the support frame 3, a pointer 11 is fixedly connected to the outer side of the lifting plate 5, and a glass plate 12 is fixedly connected to the inner side of the detection box 1. In this step, by providing the scale 10, the pointer 11 and the glass plate 12, when the first detection component 6 needs to be adjusted, the hydraulic cylinder 4 can be stopped by observing the pointer 11 moving to the appropriate position on the scale 10 to complete the adjustment. And through the glass plate 12, it is convenient for the staff to observe the position of the pointer 11 on the scale 10 during the adjustment, improving the convenience of using and adjusting the device.
[0026] Further, as Figure 4 shown, a chute 13 is formed on the inner side of the support frame 3, a slider 14 is slidably connected to the inner side of the chute 13, and the slider 14 is fixedly connected to the lifting plate 5. In this step, by providing the chute 13 and the slider 14, when the lifting plate 5 is lifted and lowered, the lifting trajectory of the lifting plate 5 will be restricted by the fixed trajectory movement of the slider 14 inside the chute 13, so that the lifting and lowering of the lifting plate 5 is more stable, improving the stability of device adjustment.
[0027] Further, as Figure 5 shown, a coating replenishing device 15 is fixedly connected to the inner side of the detection box 1, and a coating replenishing head 16 is communicated with the inside of the coating replenishing device 15. In this step, by providing the coating replenishing device 15 and the coating replenishing head 16, when detecting a product with uneven coating, the VOC industrial catalyst can be evenly coated on the product again through the coating replenishing device 15 and the coating replenishing head 16, so that the product that is not fully coated can be coated again, so that the VOC industrial catalyst and the product can be fully catalyzed, and then the product is discharged. It realizes that unqualified products can be coated again in time after detection, so that the products do not need to be reworked and recoated, and can continue to be processed, so that production is not affected, improving the convenience and stability of using the device.
[0028] Further, as Figure 1 shown, a sealing plate 17 is slidably connected to the inner side of the detection box 1, and the sealing plate 17 is used in cooperation with the second detection component 7. When the device is used up, the sealing plate 17 can be moved and inserted into the inner side of the detection box 1 again, so as to seal the inner side of the detection box 1, so that dust outside the device cannot contaminate the surface of the second detection component 7 inside the device when the device is not in use, making the operation of the second detection component 7 more stable and improving the stability of using the device.
[0029] Working principle: Place the product coated with the VOC industrial catalyst on the upper side of the conveyor belt 2. Start the conveyor belt 2 to drive the product to move. At the same time, start the exhaust device 8 to drive air into the exhaust head 9, and spray the air on the surface of the product through the exhaust head 9, so that the dust on the surface of the product is sprayed off away from the product. Then the product continues to move close to the first detection component 6, and then start the hydraulic cylinder 4 to drive the lifting plate 5 to move, drive the first detection component 6 to move through the lifting plate 5, and move the lifting plate 5 to an appropriate height by observing the movement of the pointer 11 on the scale 10. Then continue to move the product, and take a side view of the product for detection through the first detection component 6. At the same time, start the second detection component 7. When the product moves, the second detection component 7 will detect the surface temperature of the product. When the surface temperature of the product varies greatly, continue to move the product to the lower side of the replenishing coating device 15, and then start the replenishing coating device 15 to spray the VOC industrial catalyst on the surface of the product again. Then move the product after replenishing coating out of the detection box 1 and continue with the next process. When it is no longer in use, pull the sealing plate 17 to cover the opening of the detection box 1.
[0030] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements fall within the scope of the present invention claimed.
Claims
1. A quantitative coating detection device for VOC industrial catalysts, characterized in that: It includes a detection box (1), inside which a conveyor belt (2) is arranged. Inside the detection box (1), a support frame (3) is fixedly connected. Outside the support frame (3), a hydraulic cylinder (4) is fixedly connected. The output end of the hydraulic cylinder (4) is fixedly connected with a lifting plate (5). Outside the lifting plate (5), a first detection component (6) is arranged. Outside the support frame (3), a second detection component (7) is fixedly connected.
2. The quantitative coating detection device for VOC industrial catalyst according to claim 1, characterized in that: Inside the detection box (1), an exhaust device (8) is fixedly connected, and an exhaust head (9) is communicated inside the exhaust device (8).
3. The quantitative coating detection device for VOC industrial catalyst according to claim 2, wherein: Outside the support frame (3), a scale (10) is arranged. Outside the lifting plate (5), a pointer (11) is fixedly connected. Inside the detection box (1), a glass plate (12) is fixedly connected.
4. The quantitative coating detection device for a VOC industrial catalyst according to claim 3, characterized in that: Inside the support frame (3), a chute (13) is opened. Inside the chute (13), a slider (14) is slidably connected, and the slider (14) is fixedly connected with the lifting plate (5).
5. The quantitative coating detection device for VOC industrial catalyst according to claim 4, characterized in that: Inside the detection box (1), a coating replenishing device (15) is fixedly connected, and a coating replenishing head (16) is communicated inside the coating replenishing device (15).
6. The quantitative coating detection device for VOC industrial catalyst according to claim 5, characterized in that: Inside the detection box (1), a sealing plate (17) is slidably connected, and the sealing plate (17) is used in cooperation with the second detection component (7).