Transformer copper strip lead pin hanging mechanism

Through the transformer copper belt lead hanging pin mechanism that cooperates with the motor and the cylinder, the problem of low fixing and connection efficiency of copper belt leads is solved, and efficient lead straightening and winding operations are achieved, which improves the efficiency of the equipment.

CN223155813UActive Publication Date: 2025-07-25DONGGUAN ZHONGHAI AUTOMATION TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422310456.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-07-25
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

During the manufacturing process of existing transformers, the fixing and connection of copper tape leads has problems such as complex welding, inefficient efficiency and easy loosening of mechanical clamping.

Method used

The motor, transmission connecting seat, rotating seat, transverse guide rail, cylinder, side claw, straightening block and lead clamping pad is used to coordinate. The second cylinder drives the side claw clamping, and the straightening block initially clamps the lead wire, and the lead clamping pad is used for guidance to realize the straightening and winding operation of the lead wire.

Benefits of technology

It improves the processing efficiency of the transformer copper belt leads, simplifies the operation process, and improves the efficiency of equipment use.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223155813U_ABST
    Figure CN223155813U_ABST
Patent Text Reader

Abstract

The utility model discloses a transformer copper strip lead wire pin hanging mechanism, and particularly relates to the technical field of transformer part processing, the transformer copper strip lead wire pin hanging mechanism comprises a lead wire pin hanging mechanism body, one end of the lead wire pin hanging mechanism body is fixedly connected with an auxiliary seat, the auxiliary seat is fixedly connected with a motor, one end of the motor is provided with a transmission connecting seat, and the transmission connecting seat is provided with a transmission shaft. The side edge of the transmission connecting base is fixedly connected to the surface of the auxiliary base, and the output end of the motor penetrates through the transmission connecting base to be fixedly connected with a rotating base. Under the mutual cooperation of the motor, the transmission connecting seat, the pneumatic clamping block and the lead clamping cushion block, the second air cylinder is used for driving the side claw to clamp, then the straightening block is driven to preliminarily clamp the processed lead, the pin lead can be effectively processed, wound and the like, and then the lead is guided by the lead clamping cushion block, so that the machining efficiency of the pin lead is improved. And the lead can be straightened, so that the winding operation of pins is more convenient, and the use efficiency of equipment is effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of transformer part processing, and more specifically, to a copper strip lead hanging pin mechanism for transformers. Background Art

[0002] In the existing transformer manufacturing process, the fixation and connection of copper strip leads are important links. Usually, welding or mechanical clamping methods are used for fixation, but these methods have certain defects. For example, the welding process is complex and inefficient, and mechanical clamping is prone to loosening. Summary of the Invention

[0003] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a copper strip lead hanging pin mechanism for transformers. Through the mutual cooperation of a motor, a transmission connection seat, a rotating seat, a horizontal guide rail, a first cylinder, a sliding seat, a second cylinder, side claws, a straightening block, a third cylinder, a pneumatic clamp, and a lead clamping pad, the second cylinder drives the side claws to clamp, and then drives the straightening block to initially clamp the processed lead, which can effectively perform operations such as processing and winding of the pin leads. Then, through the guidance of the lead clamping pad, the lead can be straightened, making the winding operation of the pins more convenient and effectively improving the use efficiency of the equipment.

[0004] To achieve the above object, the utility model provides the following technical solution: A copper strip lead hanging pin mechanism for transformers, including a lead hanging pin mechanism body. One end of the lead hanging pin mechanism body is fixedly connected with an auxiliary seat, and a motor is fixedly connected to the auxiliary seat. One end of the motor is provided with a transmission connection seat, and the side of the transmission connection seat is fixedly connected to the surface of the auxiliary seat. The output end of the motor passes through the transmission connection seat and is fixedly connected with a rotating seat. One end of the rotating seat is fixedly connected with a horizontal guide rail. A first cylinder is arranged on the upper surface of the horizontal guide rail, and the other end of the first cylinder is fixedly connected with a sliding seat. A second cylinder is fixedly connected to the side of the horizontal guide rail. A side claw is arranged inside the second cylinder, and a straightening block is fixedly connected to the outer end of the side claw. A third cylinder is fixedly connected to one end of the sliding seat, a pneumatic clamp is arranged at one end of the third cylinder, and a lead clamping pad is fixedly connected to the inner side of the pneumatic clamp.

[0005] In a preferred embodiment, a slide bar is arranged inside the second cylinder, a rack is arranged at the outer end of the slide bar, one end of the straightening block is an incomplete gear, and the incomplete gear meshes with the rack at the outer end of the slide bar. The straightening blocks are arranged symmetrically on the second cylinder.

[0006] In a preferred embodiment, a guiding pad is arranged on the surface of the straightening block, and one end of the guiding pad is fixedly connected to the horizontal guide rail.

[0007] In a preferred embodiment, one end of the guiding cushion block is provided with a triangular opening.

[0008] In a preferred embodiment, the pneumatic clamping block and the lead clamping cushion block are symmetrically arranged at both ends of the third cylinder. The two groups of lead clamping cushion blocks are arranged in a conical shape, the lead clamping cushion block is arranged with the bottom narrowing upwards, and a groove is arranged inside the lead clamping cushion block.

[0009] The technical effects and advantages of the present utility model:

[0010] Through the mutual cooperation of the motor, the transmission connection seat, the rotating seat, the transverse guide rail, the first cylinder, the sliding seat, the second cylinder, the side claw, the straightening block, the third cylinder, the pneumatic clamping block and the lead clamping cushion block, the second cylinder is used to drive the side claw to clamp, and then drive the straightening block to preliminarily clamp the processed lead, so that the pin lead can be effectively processed and wound. Then, through the guidance of the lead clamping cushion block, the lead can be straightened, which is more convenient for the wire winding operation of the pins, and effectively improves the use efficiency of the equipment. Description of the drawings

[0011] Figure 1 It is a three-dimensional structural state diagram of the lead hanging pin mechanism body of the present utility model.

[0012] Figure 2 It is a three-dimensional structural state diagram of the connection seat of the present utility model.

[0013] Figure 3 For the present utility model Figure 2 Enlarged view of the structure at A.

[0014] Figure 4 It is a partial three-dimensional structural state diagram of the lead clamping cushion block of the present utility model.

[0015] Wherein: 1. Lead hanging pin mechanism body; 2. Auxiliary seat; 3. Motor; 4. Transmission connection seat; 5. Rotating seat; 6. Transverse guide rail; 7. First cylinder; 8. Sliding seat; 9. Second cylinder; 10. Side claw; 11. Straightening block; 12. Third cylinder; 13. Pneumatic clamping block; 14. Lead clamping cushion block; 15. Guiding cushion block. Detailed implementation manners

[0016] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0017] Refer to the attached instructions Figures 1-4 , including the main body 1 of the lead hanging pin mechanism. One end of the main body 1 of the lead hanging pin mechanism is fixedly connected with an auxiliary seat 2. A motor 3 is fixedly connected to the auxiliary seat 2. A transmission connection seat 4 is arranged at one end of the motor 3. The side of the transmission connection seat 4 is fixedly connected to the surface of the auxiliary seat 2. The output end of the motor 3 passes through the transmission connection seat 4 and is fixedly connected with a rotating seat 5. One end of the rotating seat 5 is fixedly connected with a horizontal guide rail 6. A first cylinder 7 is arranged on the upper surface of the horizontal guide rail 6. The other end of the first cylinder 7 is fixedly connected with a sliding seat 8. A second cylinder 9 is fixedly connected to the side of the horizontal guide rail 6. A side claw 10 is arranged inside the second cylinder 9. A straightening block 11 is fixedly connected to the outer end of the side claw 10. One end of the sliding seat 8 is fixedly connected with a third cylinder 12. A pneumatic clamping block 13 is arranged at one end of the third cylinder 12. A lead clamping pad 14 is fixedly connected to the inner side of the pneumatic clamping block 13; Through the pneumatic action of the motor 3, the rotating seat 5 rotates. After the rotating seat 5 rotates, the first cylinder 7 pneumatically pushes the sliding seat 8, and then the third cylinder 12 pneumatically drives the pneumatic clamping block 13 and the lead clamping pad 14 to move horizontally and align and position the pin lead processing mechanism. Then, driven by the second cylinder 9, the straightening block 11 can preliminarily guide the lead. Finally, driven by the third cylinder 12, the pneumatic clamping block 13 drives the lead clamping pad 14 to clamp. At this time, the pin lead processing mechanism moves outwards, and the lead is straightened by the lead clamping pad 14, improving the use efficiency of the pin lead processing mechanism.

[0018] Then, a slide bar is arranged inside the second cylinder 9. A rack is arranged at the outer end of the slide bar. One end of the straightening block 11 is an incomplete gear, and the incomplete gear meshes with the rack at the outer end of the slide bar. The straightening block 11 is arranged symmetrically on the second cylinder 9; The arranged second cylinder 9 is used to drive the slide bar inside it to slide. The rack at the outer end of the sliding slide bar meshes with the incomplete gear at the outer end of the side claw 10, so that the side claw 10 drives the straightening block 11 to turn over, thereby realizing the clamping and release of the lead.

[0019] Subsequently, a guiding pad 15 is arranged on the surface of the straightening block 11. One end of the guiding pad 15 is fixedly connected to the horizontal guide rail 6; Through the arrangement of the guiding pad 15, the lead is further guided until it is clamped and straightened by the lead clamping pad 14, improving the use efficiency of the device.

[0020] Next, a triangular opening is arranged at one end of the guiding pad 15; The setting of the triangular opening enables leads of different sizes to be adapted by the guiding pad 15.

[0021] It should be noted that the pneumatic clamping block 13 and the lead clamping cushion block 14 are symmetrically arranged at both ends of the third cylinder 12. The two groups of lead clamping cushion blocks 14 are tapered, with the lead clamping cushion block 14 being narrower from the bottom upwards, and a groove is provided inside the lead clamping cushion block 14. With this arrangement, the lead clamping cushion block 14 can straighten the lead, thus meeting the usage requirements of the processing mechanism.

[0022] Finally, the following points should be noted: First, in the description of the present application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense. It can be a mechanical connection or an electrical connection, or it can be the communication inside two components. It can be directly connected. "Upper", "lower", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the object being described changes, the relative position relationship may change.

[0023] Second, in the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. Other structures can refer to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other.

[0024] Finally, the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A copper strip lead pin - hanging mechanism for a transformer, comprising a lead pin - hanging mechanism body (1), characterized in that: One end of the main body (1) of the lead hanging pin mechanism is fixedly connected with an auxiliary seat (2). A motor (3) is fixedly connected to the auxiliary seat (2). A transmission connection seat (4) is arranged at one end of the motor (3). The side of the transmission connection seat (4) is fixedly connected to the surface of the auxiliary seat (2). The output end of the motor (3) passes through the transmission connection seat (4) and is fixedly connected with a rotating seat (5). One end of the rotating seat (5) is fixedly connected with a horizontal guide rail (6). A first cylinder (7) is arranged on the upper surface of the horizontal guide rail (6). The other end of the first cylinder (7) is fixedly connected with a sliding seat (8). A second cylinder (9) is fixedly connected to the side of the horizontal guide rail (6). A side claw (10) is arranged inside the second cylinder (9). A straightening block (11) is fixedly connected to the outer end of the side claw (10). A third cylinder (12) is fixedly connected to one end of the sliding seat (8). A pneumatic clamping block (13) is arranged at one end of the third cylinder (12). A lead clamping cushion block (14) is fixedly connected to the inner side of the pneumatic clamping block (13).

2. The pinning mechanism for the copper strip lead of a transformer according to claim 1, wherein: A slide bar is arranged inside the second cylinder (9). A rack is arranged at the outer end of the slide bar. One end of the straightening block (11) is an incomplete gear, and the incomplete gear meshes with the rack at the outer end of the slide bar. The straightening blocks (11) are arranged symmetrically on the second cylinder (9).

3. The copper strip lead pin hanging mechanism of a transformer according to claim 1, characterized in that: A guiding cushion block (15) is arranged on the surface of the straightening block (11). One end of the guiding cushion block (15) is fixedly connected to the horizontal guide rail (6).

4. A copper strip lead pin hanging mechanism for a transformer according to claim 3, characterized in that: One end of the guiding cushion block (15) is provided with a triangular opening.

5. A copper strip lead pin hanging mechanism for a transformer according to claim 1, characterized in that: The pneumatic clamping block (13) and the lead clamping cushion block (14) are arranged symmetrically at both ends of the third cylinder (12). The two groups of lead clamping cushion blocks (14) are arranged in a conical shape. The lead clamping cushion block (14) is arranged with the bottom narrowing upwards. A groove is arranged inside the lead clamping cushion block (14).