Packaging device of bolt type electrolytic capacitor
By designing an integrated assembly transfer frame and transmission gear system, the automated packaging of bolt-type electrolytic capacitors is realized, solving the cumbersome process problems in existing devices and improving production efficiency.
Patent Information
- Application Number
- CN202422049008.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The existing packaging devices of bolt-type electrolytic capacitors have cumbersome processes during transmission and packaging, and need to be arranged and removed equally on the conveyor belt, resulting in low production efficiency.
An integrated integrated assembly transfer frame is designed, with a built-in slide chute in the transmission box. Assembly transfer frame and bracket are equidistantly opened on the assembly transfer frame, and packaged with the packaging mechanism. The assembly transfer frame in the slide chute is driven to move through the transmission gear, realizing the automatic packaging of bolt-type electrolytic capacitors.
The packaging process of bolt-type electrolytic capacitors is simplified, the production and packaging efficiency is improved, and the automatic packaging and convenient disassembly of bolt-type electrolytic capacitors is realized.
Smart Images

Figure CN223155832U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor production equipment, in particular to a packaging device for bolt-type electrolytic capacitors. Background Technique
[0002] Bolt-type electrolytic capacitors are usually used in high-voltage and high-current applications. Their manufacturing involves the following technical details: First, aluminum foil is used as the electrode material and chemically treated to enhance the capacitance value and durability; second, the aluminum foil and paper core are immersed in the electrolyte and then wound into the core structure of the capacitor; finally, this structure is installed in a metal shell and fixed with bolts to provide good electrical connection and mechanical stability. Among them, a packaging device is required for the packaging work of bolt-type electrolytic capacitors.
[0003] The existing packaging devices for bolt-type electrolytic capacitors still have the following problems when in use: When packaging bolt-type electrolytic capacitors, the bolt-type electrolytic capacitors to be packaged are usually transported by a conveyor belt. It often needs to cooperate with an assembly rack on which bolt-type electrolytic capacitors are arranged at equal intervals. After the bolt-type electrolytic capacitors on it are packaged, it is necessary to remove the packaged bolt-type electrolytic capacitors from the assembly rack and then place them on the transfer rack for subsequent production and packaging work of bolt-type electrolytic capacitors. The process is cumbersome. Content of the Utility Model
[0004] (I) Technical Problems to be Solved
[0005] In view of the deficiencies of the prior art, the utility model provides a packaging device for bolt-type electrolytic capacitors, which solves the problems put forward in the background technique.
[0006] (II) Technical Solutions
[0007] To achieve the above object, the utility model provides the following technical solutions: A packaging device for bolt-type electrolytic capacitors includes a driving mechanism. The driving mechanism includes a transmission box body. A transmission groove is opened at the middle position of the top of the transmission box body. A chute is opened on each of the inner side walls at the front and rear ends of the transmission box body. An assembly transfer rack is movably installed in the chute. A packaging mechanism is arranged above the opening at one end of the transmission groove on the top of the transmission box body. The assembly transfer rack includes a plate body slidably connected in the two chutes. A plurality of groups of assembly grooves are arranged at equal intervals between the upper and lower side walls in the middle of the plate body. Each group of the assembly grooves has two and is symmetrically arranged.
[0008] As a further scheme of the utility model: A guide frame is fixedly connected to the other end of the transmission box body and below the openings of the two chutes. The top wall of the guide frame is flush with the bottom wall of the chute.
[0009] As a further solution of the present utility model: a washer is fixedly connected to the top wall of the plate body and at the opening of each assembly groove, a bracket is fixedly connected to the bottom wall of the plate body and below each group of assembly grooves, the bracket is a U-shaped frame and two pin grooves are provided corresponding to the lower part of each assembly groove.
[0010] As a further solution of the present utility model: a mating groove is provided at the upper ends of the two sliding grooves, a transmission gear is arranged at one end inside the mating groove, a group of gear mating holes are provided at the front and rear ends of the plate body respectively, a group of the gear mating holes are arranged at equal intervals, and a group of multiple gear mating holes are in a mating state with the transmission gear on its corresponding side. A driving motor is fixedly installed at the front and rear sides corresponding to the transmission gear at one end of the transmission box body. Shaft holes for the driving shaft of the driving motor to pass through are provided at the front and rear ends of the transmission box body, and the driving shaft of the driving motor is fixedly connected to the transmission gear on its corresponding side.
[0011] As a further solution of the present utility model: a support is fixedly connected to each of the four corners at the bottom wall of the transmission box body. The packaging mechanism includes a vertical frame fixedly connected to the top wall of the transmission box body in a front and rear symmetrical manner. The same packaging machine is fixedly installed at the top ends of the two vertical frames. A lifting mechanism is arranged at the bottom of the packaging machine, and a packaging head is arranged at the movable end below the lifting mechanism.
[0012] Compared with the prior art, the beneficial effects of the present utility model are:
[0013] 1. In the present utility model, by providing an integrated one-piece assembly transfer rack, a sliding groove for the assembly transfer rack to slide is arranged inside the transmission box body, and a plurality of assembly grooves for bolt-type electrolytic capacitors and brackets are arranged at equal intervals on the assembly transfer rack, which can cooperate with the packaging mechanism to carry out the packaging work of the bolt-type electrolytic capacitors. After the bolt-type electrolytic capacitors on the assembly transfer rack are all packaged, they can be directly removed and transferred, and the process is simple, improving the overall production and packaging efficiency of the bolt-type electrolytic capacitors.
[0014] 2. In the present utility model, a plurality of gear mating holes are arranged at equal intervals at the front and rear ends of the assembly transfer rack, a mating groove is arranged at the upper end of the sliding groove of the transmission box body, a transmission gear is arranged at one end inside the mating groove, and the external gear blocks of the transmission gear are in a mating state with the plurality of gear mating holes below it. The rotation of the transmission gear can drive the assembly transfer rack to move in the sliding groove, and then cooperate with the packaging mechanism to sequentially package a plurality of bolt-type electrolytic capacitors on the assembly transfer rack, and it is convenient for the disassembly, installation and driving of the assembly transfer rack. Description of the Drawings
[0015] Figure 1 is the overall three-dimensional view of the present utility model;
[0016] Figure 2 is the three-dimensional view of the driving mechanism of the present utility model;
[0017] Figure 3 is the three-dimensional view of the assembly transfer rack of the present utility model;
[0018] Figure 4 is the three-dimensional view of the encapsulation mechanism of the present utility model.
[0019] In the figure: 1, driving mechanism; 2, guiding frame; 3, assembly transfer rack; 4, encapsulation mechanism; 11, transmission box body; 12, mating groove; 13, driving motor; 14, transmission gear; 15, sliding groove; 16, support; 31, plate body; 32, assembly groove; 33, washer; 34, gear mating hole; 35, bracket; 36, pin groove; 41, vertical frame; 42, encapsulator; 43, lifting mechanism; 44, encapsulation head. Specific embodiments
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0021] It should be noted that the encapsulator 42 is a prior art. In the present utility model, it is an encapsulation instrument for the encapsulation of electronic product capacitors, which is common knowledge in the technical field and will not be elaborated here.
[0022] Please refer to Figures 1 to 4 , in the embodiments of the present utility model, an encapsulation device for bolt-type electrolytic capacitors includes a driving mechanism 1. The driving mechanism 1 includes a transmission box body 11. A transmission slot is opened at the middle position of the top of the transmission box body 11. A sliding groove 15 is opened on each of the inner side walls at the front and rear ends of the transmission box body 11. An assembly transfer rack 3 is movably installed in the sliding groove 15. An encapsulation mechanism 4 is provided above the opening at one end of the transmission slot on the top of the transmission box body 11. The assembly transfer rack 3 includes a plate body 31 slidably connected in the two sliding grooves 15. A plurality of groups of assembly grooves 32 are equidistantly opened between the upper and lower side walls in the middle of the plate body 31. Each group of assembly grooves 32 has two and is symmetrically arranged. An integrated one-piece assembly transfer rack 3 is integrally provided. The transmission box body 11 is internally provided with a sliding groove 15 for the assembly transfer rack 3, and a plurality of assembly grooves 32 for bolt-type electrolytic capacitors and brackets 35 are equidistantly opened on the assembly transfer rack 3, which can cooperate with the encapsulation mechanism 4 to perform the encapsulation work of the bolt-type electrolytic capacitors. After the bolt-type electrolytic capacitors on the assembly transfer rack 3 are all encapsulated, they can be directly removed and transferred, with simple processes, improving the overall production and packaging efficiency of the bolt-type electrolytic capacitors.
[0023] At the other end of the transmission box body 11 and below the openings of the two sliding grooves 15, a guide frame 2 is fixedly connected. The top wall of the guide frame 2 is flush with the bottom wall of the sliding groove 15, playing a role of support and guidance when the assembly transfer frame 3 is placed through the sliding groove 15 at the other end.
[0024] At the top wall of the plate body 31 and at the opening of each assembly groove 32, a washer 33 is fixedly connected, which can play a protective role for the placement of the bolt-type electrolytic flashlight. At the bottom wall of the plate body 31 and below each group of assembly grooves 32, a bracket 35 is fixedly connected, which can play a role of bottom support for the placement of the bolt-type electrolytic flashlight. The bracket 35 is a U-shaped frame and two pin slots 36 are opened corresponding to the lower part of each assembly groove 32, and the pins of the bolt-type electrolytic flashlight can be placed.
[0025] At the upper ends of the two sliding grooves 15, a mating groove 12 is opened. At one end of the mating groove 12, a transmission gear 14 is arranged. On the front and rear ends of the plate body 31, a group of gear mating holes 34 are opened respectively. A group of gear mating holes 34 are arranged in multiple equidistant states, and a group of multiple gear mating holes 34 are in a mating state with the transmission gear 14 on the corresponding side. At the front and rear sides of one end of the transmission box body 11 corresponding to the transmission gear 14, a driving motor 13 is fixedly installed. At the front and rear ends of the transmission box body 11, shaft holes for the driving shaft of the driving motor 13 to pass through are opened, and the driving shaft of the driving motor 13 is fixedly connected to the transmission gear 14 on the corresponding side. At the front and rear ends of the assembly transfer frame 3, a plurality of gear mating holes 34 are arranged at equal distances. And at the upper end of the sliding groove 15 of the transmission box body 11, a mating groove 12 is arranged. At one end of the mating groove 12, a transmission gear 14 is arranged. The external teeth of the transmission gear 14 are in a mating state with the multiple gear mating holes 34 below it. The rotation of the transmission gear 14 can drive the assembly transfer frame 3 in the sliding groove 15 to move, so as to cooperate with the encapsulation mechanism 4 to sequentially encapsulate the multiple bolt-type electrolytic capacitors on the assembly transfer frame 3, and it is convenient for the disassembly, assembly and driving of the assembly transfer frame 3.
[0026] At the four corners of the bottom wall of the transmission box body 11, a support 16 is fixedly connected respectively. The overall encapsulation device can be supported and placed through the four supports 16. The encapsulation mechanism 4 includes a vertical frame 41 fixedly connected to the top wall of the transmission box body 11 in a front-back symmetric state. At the top ends of the two vertical frames 41, the same encapsulation machine 42 is fixedly installed. A lifting mechanism 43 is arranged at the bottom of the encapsulation machine 42, and an encapsulation head 44 is arranged at the movable end below the lifting mechanism 43. The encapsulation machine 42 can drive the encapsulation head 44 to lift and lower through the lifting mechanism 43 to encapsulate the bolt-type electrolytic capacitors in the assembly transfer frame 3 below.
[0027] The working principle of the present utility model is as follows: An integrated one-piece assembly transfer rack 3 is integrally provided. A chute 15 for the sliding of the assembly transfer rack 3 is provided inside its transmission box body 11. A plurality of assembly slots 32 for bolt-type electrolytic capacitors and brackets 35 are equidistantly arranged on the assembly transfer rack 3, and bolt-type electrolytic capacitors to be encapsulated can be assembled therein. Cooperating with the encapsulation mechanism 4 to perform the encapsulation work of the bolt-type electrolytic capacitors, that is, the encapsulator 42 can drive the encapsulation head 44 to lift and lower through the lifting mechanism 43 to encapsulate the bolt-type electrolytic capacitors in the lower assembly transfer rack 3. After all the bolt-type electrolytic capacitors on the assembly transfer rack 3 are encapsulated, they can be directly removed and transferred. The process is simple, improving the overall production and packaging efficiency of the bolt-type electrolytic capacitors. In addition, since a plurality of gear matching holes 34 are equidistantly arranged at the front and rear ends of the assembly transfer rack 3, and a matching groove 12 is provided at the upper end of the chute 15 of the transmission box body 11. A transmission gear 14 is provided at one end inside the matching groove 12. The external teeth of the transmission gear 14 are in a matching state with the plurality of gear matching holes 34 below it. The rotation of the transmission gear 14 can drive the movement of the assembly transfer rack 3 in the chute 15, and then cooperate with the encapsulation mechanism 4 to perform the sequential encapsulation work on the plurality of bolt-type electrolytic capacitors on the assembly transfer rack 3, and it is convenient for the disassembly, assembly and driving of the assembly transfer rack 3.
[0028] The above is only the preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present utility model.
Claims
1. A packaging device for a bolt-type electrolytic capacitor, comprising a driving mechanism (1), the driving mechanism (1) includes a transmission box body (11), and a transmission slot is provided at the middle position of the top of the transmission box body (11); It is characterized in that: On the inner side walls of the front and rear ends of the transmission box body (11), a chute (15) is respectively provided, an assembly transfer frame (3) is movably installed in the chute (15), and a packaging mechanism (4) is arranged above the opening at one end of the transmission slot on the top of the transmission box body (11); The assembly transfer frame (3) includes a plate body (31) slidably connected in two chutes (15), and a plurality of groups of assembly slots (32) are equidistantly arranged between the upper and lower side walls in the middle of the plate body (31), and each group of the assembly slots (32) is two and is symmetrically arranged; At the upper ends of the two chutes (15), a mating groove (12) is provided, a transmission gear (14) is arranged at one end in the mating groove (12), a group of gear mating holes (34) are respectively provided at the front and rear ends of the plate body (31), a group of the gear mating holes (34) are arranged in multiple equidistant manners, and a group of multiple gear mating holes (34) are in a mating state with the transmission gear (14) on its corresponding side; 2. The encapsulation device of a bolt-type electrolytic capacitor according to claim 1, wherein: At the other end of the transmission box body (11) and below the openings of the two chutes (15), a guide frame (2) is fixedly connected, and the top wall of the guide frame (2) is flush with the bottom wall of the chute (15).
3. The encapsulation device for a bolt-type electrolytic capacitor according to claim 1, characterized in that: A washer (33) is fixedly connected to the top wall of the plate body (31) at the opening of each assembly slot (32).
4. The encapsulation device of a bolt-type electrolytic capacitor according to claim 1, characterized in that: A bracket (35) is fixedly connected to the bottom wall of the plate body (31) below each group of assembly slots (32), the bracket (35) is a U-shaped frame, and two pin slots (36) are provided corresponding to the bottom of each assembly slot (32).
5. The encapsulation device of a bolt-type electrolytic capacitor according to claim 1, characterized in that: Driving motors (13) are fixedly installed on the front and rear sides of one end of the transmission box body (11) corresponding to the transmission gears (14), shaft holes for the driving shafts of the driving motors (13) to pass through are provided at the front and rear ends of the transmission box body (11), and the driving shafts of the driving motors (13) are fixedly connected to the transmission gears (14) on their corresponding sides.
6. The encapsulation device of a bolt-type electrolytic capacitor according to claim 1, characterized in that: A support (16) is fixedly connected to each of the four corners of the bottom wall of the transmission box body (11), and the packaging mechanism (4) includes upright frames (41) fixedly connected to the top wall of the transmission box body (11) in a front and rear symmetrical manner.
7. The encapsulation device of a bolt-type electrolytic capacitor according to claim 6, characterized in that: The same packaging machine (42) is fixedly installed at the tops of the two upright frames (41), a lifting mechanism (43) is arranged at the bottom of the packaging machine (42), and a packaging head (44) is arranged at the movable end below the lifting mechanism (43).