Cable insulation repairing device
Through the support frame and thermal welding technology of the cable insulation repair device, the problem of low repair efficiency and safety hazards after the cable insulation layer is damaged is solved, and efficient and safe insulation layer repair is achieved.
Patent Information
- Application Number
- CN202323382069.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-11
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2033-12-11
AI Technical Summary
In the prior art, the cable insulation layer is repaired by insulating tape after it is damaged, resulting in safety hazards and low repair efficiency.
Using a cable insulation repair device including the first and second handles, a cable accommodating cavity is formed by fixing the support frame at the front end of the handle, and the handle grip is kneaded to make the support frame contact, so that the insulation layer at the end of the cable breaking section is hot melt repaired into one.
It improves the repair efficiency of the insulating layer, avoids the safety hazards caused by the aging of the insulating tape, and is simple to operate and adapts to different environmental conditions.
Smart Images

Figure CN223156606U_ABST
Abstract
Description
Technical Field
[0001] The utility model specifically relates to a cable insulation repair device. Background Art
[0002] In the cables for fixed wiring, the insulation layer on the outer side of the cable has the functions of preventing current leakage, preventing electric shock accidents and preventing current interference, and is an essential structural component of the cable.
[0003] During the laying process of the cable, due to the complex and harsh laying environment, the product may be damaged by external mechanical forces, resulting in damage to the insulation layer. Usually, on-site workers repair the damaged part by winding insulating tape. However, after the repaired cable is laid in the wall and runs for a period of time, the insulating tape will age, posing a safety hazard to the use of the cable. Summary of the Utility Model
[0004] The technical problem to be solved by the utility model is to provide a cable insulation repair device aiming at the above deficiencies existing in the prior art, which can repair the damaged insulation layer in the cable and improve the repair efficiency of the insulation layer.
[0005] An embodiment of the utility model provides a cable insulation repair device, which is characterized by comprising a first handle and a second handle. A first support frame is fixed at the front end of the first handle; a first cable accommodating cavity is formed inside the first support frame, and the first support frame is used for locking the end of the first broken section of the cable to be repaired in the first cable accommodating cavity. The rear end of the first handle forms a holding part of the first handle. The second handle is hinged to the first handle, and a second support frame is fixed at the front end of the second handle. The second support frame is arranged corresponding to the first support frame; a second cable accommodating cavity is formed inside the second support frame, and the second support frame is used for locking the end of the second broken section of the cable to be repaired in the second cable accommodating cavity; the rear end of the second handle forms a holding part of the second handle. Wherein, the axis of the first cable accommodating cavity and the axis of the second cable accommodating cavity are on the same straight line; after heating the insulation layer of the cable to be repaired, pinch the holding parts of the first handle and the second handle to make the first support frame contact with the second support frame, so as to lap and repair the insulation layers at the ends of the first broken section and the second broken section of the cable to be repaired into one body.
[0006] Thus, in the cable insulation repair device provided by the embodiment of the present utility model, by fixing a first support frame at the front end of the first handle and a second support frame at the front end of the second handle, the end of the first broken section of the cable to be repaired can be locked in the first cable accommodating cavity of the first support frame, and the end of the second broken section of the cable to be repaired can be locked in the second cable accommodating cavity of the second support frame. By hinging the first handle and the second handle, after pinching the holding parts of the first handle and the second handle, the first support frame can be brought into contact with the second support frame, so that the first cable accommodating cavity and the second cable accommodating cavity are communicated with each other, and the insulating layers at the ends of the first broken section and the second broken section of the cable to be repaired can be lapped and repaired into one body, completing the repair of the insulating layer of the cable to be repaired. Moreover, the cable insulation repair device has a simple structure and is convenient to operate, which can improve the convenience of repairing the insulating layer and the repair efficiency. Further, the cable insulation repair device adopts an external heating method, and when repairing the cable to be repaired, it is not affected by the on-site environment of the cable to be repaired, improving the adaptability of the cable insulation repair to the use environment.
[0007] In some embodiments, the first support frame includes a first support plate and a second support plate hinged to each other. Both the first support plate and the second support plate are semi-circular. After the first support plate and the second support plate are buckled, the first cable accommodating cavity is formed. The second support frame includes a third support plate and a fourth support plate hinged to each other. Both the third support plate and the fourth support plate are semi-circular. After the third support plate and the fourth support plate are buckled, the second cable accommodating cavity is formed.
[0008] In some embodiments, a first hinge is provided between the first support plate and the second support plate. One end of the first hinge is fixedly connected to the first support plate, and the other end is fixedly connected to the second support plate. A second hinge is provided between the third support plate and the fourth support plate. One end of the second hinge is fixedly connected to the third support plate, and the other end is fixedly connected to the fourth support plate.
[0009] In some embodiments, between the end of the first support plate away from the first hinge and the end of the second support plate away from the first hinge, a first fastening device is provided. The first fastening device is used to lock the first support plate and the second support plate to lock the end of the first broken section of the cable to be repaired. Between the end of the third support plate away from the second hinge and the end of the fourth support plate away from the second hinge, a second fastening device is provided. The second fastening device is used to lock the third support plate and the fourth support plate to lock the end of the second broken section of the cable to be repaired.
[0010] In some embodiments, a first fixing rod is provided at the front end of the first handle, and a first fixing sleeve is provided outside the first support frame. The first fixing rod extends into the first fixing sleeve to fix the first support frame at the front end of the first handle. A second fixing rod is provided at the front end of the second handle, and a second fixing sleeve is provided outside the second support frame. The second fixing rod extends into the second fixing sleeve to fix the second support frame at the front end of the second handle.
[0011] In some embodiments, the first fixing sleeve is provided in the middle of the outside of the first support frame, and the second fixing sleeve is provided in the middle of the outside of the second support frame.
[0012] In some embodiments, the material of the first support frame is copper or aluminum, and the material of the second support frame is copper or aluminum.
[0013] In some embodiments, the size of the first cable accommodating cavity matches the outer diameter size of the end of the first broken section of the cable to be repaired; the size of the second cable accommodating cavity matches the outer diameter size of the end of the second broken section of the cable to be repaired.
[0014] In some embodiments, an elastic member is provided between the gripping portions of the first handle and the second handle, and the elastic member is in a pre-compressed state.
[0015] In some embodiments, a circular chamfer is provided at the edge of the inner wall of the first cable accommodating cavity, and a circular chamfer is provided at the edge of the inner wall of the second cable accommodating cavity. Description of the Drawings
[0016] Figure 1 : is a structural diagram of a cable insulation repair device provided by an embodiment of the present invention;
[0017] Figure 2 : is a structural diagram of a first support frame provided by an embodiment of the present invention;
[0018] Figure 3 : is a structural diagram of another first support frame provided by an embodiment of the present invention;
[0019] Figure 4 : is a structural diagram of a second support frame provided by an embodiment of the present invention;
[0020] Figure 5 : is a structural diagram of another second support frame provided by an embodiment of the present invention. Detailed Embodiments
[0021] To enable those skilled in the art to better understand the technical solution of the present utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0022] Embodiment 1:
[0023] As Figure 1 shown, the embodiment of the present utility model provides a cable insulation repair device for repairing a damaged insulation layer of a cable. The cable insulation repair device includes a first handle 1 and a second handle 2. A first support frame 5 is fixed to the front end of the first handle 1. A first cable accommodating cavity is formed inside the first support frame 5, and the first support frame 5 is used to lock the end of the first broken section of the cable to be repaired in the first cable accommodating cavity. The rear end of the first handle 1 forms a gripping portion of the first handle 1. Among them, the cable to be repaired includes a first broken section and a second broken section. The middle of the second handle 2 is hinged to the middle of the first handle 1, and a second support frame 6 is fixed to the front end of the second handle 2. The second support frame 6 is arranged corresponding to the first support frame 5. A second cable accommodating cavity is formed inside the second support frame 6, and the second support frame 6 is used to lock the end of the second broken section of the cable to be repaired in the second cable accommodating cavity. The rear end of the second handle 2 forms a gripping portion of the second handle 2. After squeezing the gripping portion of the first handle 1 and the gripping portion of the second handle 2, the front ends of the first handle 1 and the second handle 2 approach each other, so as to drive the first support frame 5 and the second support frame 6 to approach and contact each other.
[0024] It can be understood that the first support frame 5 and the second support frame 6 are tubular structures.
[0025] In some examples, the size of the first cable accommodating cavity matches the outer diameter size of the end of the first broken section of the cable to be repaired; the size of the second cable accommodating cavity matches the outer diameter size of the end of the second broken section of the cable to be repaired.
[0026] The fact that the size of the first cable accommodating cavity matches the outer diameter size of the end of the first broken section of the cable to be repaired means that the size of the first cable accommodating cavity is substantially the same as the outer diameter size of the end of the first broken section of the cable to be repaired. In this way, after placing the end of the first broken section of the cable to be repaired in the first cable accommodating cavity, the inner wall of the first cable accommodating cavity can be in close contact with the outer wall of the end of the first broken section, so as to ensure the locking effect of the first support frame 5 on the end of the first broken section of the cable to be repaired.
[0027] Similarly, the fact that the size of the second cable accommodating cavity matches the outer diameter size of the end of the second broken section of the cable to be repaired means that the size of the second cable accommodating cavity is substantially the same as the outer diameter size of the end of the second broken section of the cable to be repaired, which can make the inner wall of the second cable accommodating cavity completely in close contact with the outer wall of the end of the second broken section of the cable to be repaired, and can ensure the locking effect of the second support frame 6 on the end of the second broken section of the cable to be repaired.
[0028] Exemplarily, the inner wall of the first cable accommodating cavity is a smooth inner wall, and the inner wall of the second cable accommodating cavity is a smooth inner wall, which can avoid damaging the surface of the cable to be repaired by the inner walls of the first cable accommodating cavity and the second cable accommodating cavity.
[0029] Exemplarily, as Figure 1 shown, the first handle 1 and the second handle 2 are hinged through a connecting member 4.
[0030] Exemplarily, the first handle 1 and the second handle 2 have the same length, and the distance from the connecting member 4 to the first support frame 5 is equal to the distance from the connecting member 4 to the second support frame 6. In this way, when operating the holding parts of the first handle 1 and the second handle 2, the movement amplitudes of the first support frame 5 and the second support frame 6 are equal.
[0031] The axis of the first cable accommodating cavity and the axis of the second cable accommodating cavity are on the same straight line. After heating the insulating layer of the cable to be repaired, pinch the holding parts of the first handle 1 and the second handle 2 to make the first support frame 5 contact the second support frame 6, so as to lap and hot-melt repair the insulating layers at the ends of the first broken segment and the second broken segment of the cable to be repaired into one body.
[0032] It can be understood that after heating the insulating layer of the cable to be repaired and making the first support frame 5 contact the second support frame 6, the first cable accommodating cavity and the second cable accommodating cavity are interconnected. Therefore, the insulating layers at the ends of the first broken segment and the second broken segment can be thermally integrated into one body in the above-mentioned first cable accommodating cavity and the second cable accommodating cavity, so as to realize the repair of the insulating layer of the cable to be repaired. Compared with the prior art, this cable insulating repair device repairs the insulating layer of the cable by hot melting, so as to replace the repair of the cable with insulating tape in the prior art.
[0033] Therefore, the cable insulation repair device provided by the embodiment of the utility model can lock the end of the first broken section of the cable to be repaired in the first cable accommodating cavity of the first support frame 5 and the end of the second broken section of the cable to be repaired in the second cable accommodating cavity of the second support frame 6 by fixing the first support frame 5 at the front end of the first handle 1 and fixing the second support frame 6 at the front end of the second handle 2. By making the first handle 1 and the second handle 2 hinged, after pinching the gripping part of the first handle 1 and the gripping part of the second handle 2, the first support frame 5 can be brought into contact with the second support frame 6, so that the first cable accommodating cavity and the second cable accommodating cavity are interconnected, and the insulation layer of the end of the first broken section of the cable to be repaired and the insulation layer of the end of the second broken section of the cable to be repaired can be overlapped and repaired as one, thereby completing the repair of the insulation layer of the cable to be repaired. Compared with the prior art, the cable insulation repair device repairs the insulation layer of the cable by hot welding, so as to replace the prior art of using insulating tape to repair the insulation layer of the cable. Since there is no need to use insulating tape, it can avoid the safety hazard of the use of the cable due to the aging of the insulating tape. Moreover, the cable insulation repair device has a simple structure and is easy to operate, which can improve the convenience of repairing the insulation layer and improve the repair efficiency. Furthermore, the cable insulation repair device adopts an external heating method, which can be unaffected by the on-site environment of the cable to be repaired when repairing the cable to be repaired, thereby improving the adaptability of the cable insulation repair to the use environment.
[0034] In some embodiments, in combination Figure 2 and Figure 3 The first support frame 5 includes a hinged first support plate 51 and a second support plate 52. The first support plate 51 and the second support plate 52 are both semicircular. The first support plate 51 and the second support plate 52 are buckled together to form a first cable accommodating cavity.
[0035] In this way, when it is necessary to place the end of the first broken section of the cable to be repaired, the first support plate 51 and the second support plate 52 can be separated first, and then the end of the first broken section can be placed on the first support plate 51, and then the second support plate 52 can be rotated to engage with the first support plate 51 and fixed, so as to lock the end of the first broken section in the first cable accommodating cavity.
[0036] In some embodiments, in combination Figure 4 and Figure 5 The second support frame 6 includes a hinged third support plate 61 and a fourth support plate 62, the third support plate 61 and the fourth support plate 62 are both semicircular, and the third support plate 61 and the fourth support plate 62 are buckled together to form a second cable accommodating cavity.
[0037] In this way, when it is necessary to place the end of the second broken segment of the cable to be repaired, the third support plate 61 and the fourth support plate 62 can be separated first. Then, the end of the second broken segment is placed on the third support plate 61, and the fourth support plate 62 is rotated and buckled on the third support plate 61 and fixed, so as to lock the end of the second broken segment in the second cable accommodating cavity.
[0038] In some embodiments, as Figure 3 shown, a first hinge 10 is provided between the first support plate 51 and the second support plate 52. One end of the first hinge 10 is fixedly connected to the first support plate 51, and the other end is fixedly connected to the second support plate 52.
[0039] As Figure 5 shown, a second hinge 11 is provided between the third support plate 61 and the fourth support plate 62. One end of the second hinge 11 is fixedly connected to the third support plate 61, and the other end is fixedly connected to the fourth support plate 62
[0040] Through the above settings, the mutual hinge between the first support plate 51 and the second support plate 52 can be realized, which facilitates the opening and closing of the first support plate 51 and the second support plate 52, so as to lock the end of the first broken segment in the first cable accommodating cavity; the mutual hinge between the third support plate 61 and the fourth support plate 62 can be realized, which facilitates the opening and closing of the third support plate 61 and the fourth support plate 62, so as to lock the end of the second broken segment in the second cable accommodating cavity.
[0041] In some embodiments, as Figure 3 shown, between the end of the first support plate 51 far from the first hinge 10 and the end of the second support plate 52 far from the first hinge 10, a first fastening device 9 is provided. The first fastening device 9 is used to lock the first support plate 51 and the second support plate 52 to lock the end of the first broken segment of the cable to be repaired.
[0042] Exemplarily, the first fastening device 9 can be an adjusting bolt. Protrusions are provided at both the end of the first support plate 51 far from the first hinge 10 and the end of the second support plate 52 far from the first hinge 10. The adjusting bolt passes through the above two protrusions to realize the locking of the first support plate 51 and the second support plate 52.
[0043] As Figure 5 shown, between the end of the third support plate 61 far from the second hinge 11 and the end of the fourth support plate 62 far from the second hinge 11, a second fastening device 12 is provided. The second fastening device 12 is used to lock the third support plate 61 and the fourth support plate 62 to lock the end of the second broken segment of the cable to be repaired.
[0044] Exemplarily, the second fastening device 12 is an adjusting bolt. Protrusions are provided at one end of the third support plate 61 away from the second hinge 11 and one end of the fourth support plate 62 away from the second hinge 11. The adjusting bolt passes through the two protrusions to lock the third support plate 61 and the fourth support plate 62.
[0045] In some embodiments, in combination Figure 1 with Figure 3 , a first fixing rod 7 is provided at the front end of the first handle 1, and a first fixing sleeve 8 is provided outside the first support frame 5. The first fixing rod 7 extends into the first fixing sleeve 8 to fix the first support frame 5 at the front end of the first handle 1.
[0046] It should be noted that the direction in which the first fixing rod 7 extends into the first fixing sleeve 8 is from the first support frame 5 to the second support frame 6. This can ensure that when the holding portions of the first handle 1 and the second handle 2 are pinched, the first fixing rod 7 is prevented from falling out of the first fixing sleeve 8.
[0047] In combination Figure 1 with Figure 5 , a second fixing rod 13 is provided at the front end of the second handle 2, and a second fixing sleeve 14 is provided outside the second support frame 6. The second fixing rod 13 extends into the second fixing sleeve 14 to fix the second support frame 6 at the front end of the second handle 2.
[0048] It should be noted that the direction in which the second fixing rod 13 extends into the second fixing sleeve 14 is from the second support frame 6 to the first support frame 5. This can ensure that when the holding portions of the first handle 1 and the second handle 2 are pinched, the second fixing rod 13 is prevented from falling out of the second fixing sleeve 14.
[0049] Through the above settings, the difficulty of replacing the first support frame 5 and the second support frame 6 can also be reduced, so that it is convenient to replace the appropriate first support frame 5 and second support frame 6 according to the outer diameter dimensions of different cables to be repaired, and the repair efficiency for different cables to be repaired can be improved.
[0050] In some embodiments, as shown in combination Figure 1 , Figure 3 and Figure 5 , the first fixing sleeve 8 is provided in the middle of the outside of the first support frame 5, and the second fixing sleeve 14 is provided in the middle of the outside of the second support frame 6.
[0051] In this way, when the holding portions of the first handle 1 and the second handle 2 are pinched, the first support frame 5 and the second support frame 6 can be stressed evenly.
[0052] In some embodiments, the material of the first support frame 5 is copper or aluminum, and the material of the second support frame 6 is copper or aluminum.
[0053] Copper and aluminum have relatively low hardness. When repairing the insulating layer, it can not only ensure the normal locking of the cable to be repaired, but also prevent the cable to be repaired from being worn or damaged during the repair of the insulating layer due to the too hard materials of the first support frame 5 and the second support frame 6.
[0054] In some embodiments, as Figure 1 shown, an elastic member 3 is provided between the holding portions of the first handle 1 and the second handle 2, and the elastic member 3 is in a pre-compressed state.
[0055] Exemplarily, the elastic member 3 is a compression spring.
[0056] This can facilitate the mutual separation of the holding portions of the first handle 1 and the second handle 2 by the elastic force of the elastic member 3 after the repair of the insulating layer is completed, so that the first support frame 5 and the second support frame 6 automatically open.
[0057] In some embodiments, rounded chamfers are provided at the edges of the inner wall of the first cable receiving cavity and the edges of the inner wall of the second cable receiving cavity.
[0058] This can avoid damage to the cable to be repaired caused by the edges of the inner wall of the first cable receiving cavity and the edges of the inner wall of the second cable receiving cavity.
[0059] It can be understood that the above embodiments are merely exemplary embodiments adopted to illustrate the principle of the present invention. However, the present invention is not limited thereto. For those of ordinary skill in the art, various modifications and improvements can be made without departing from the spirit and essence of the present invention, and these modifications and improvements are also regarded as the protection scope of the present invention.
Claims
1. A cable insulation repair device, characterized in that, Including: A first handle (1), with a first support frame (5) fixed to the front end of the first handle (1); a first cable accommodation cavity is formed inside the first support frame (5), and the first support frame (5) is used to lock the end of the first broken section of the cable to be repaired in the first cable accommodation cavity; the rear end of the first handle (1) forms the gripping part of the first handle (1); wherein, the cable to be repaired includes a first broken section and a second broken section; and, A second handle (2), the middle part of the second handle (2) is hinged to the middle part of the first handle (1), a second support frame (6) is fixed to the front end of the second handle (2), and the second support frame (6) is arranged corresponding to the first support frame (5); a second cable accommodation cavity is formed inside the second support frame (6), and the second support frame (6) is used to lock the end of the second broken section of the cable to be repaired in the second cable accommodation cavity; the rear end of the second handle (2) forms the gripping part of the second handle (2); after pinching the gripping part of the first handle (1) and the gripping part of the second handle (2), the front ends of the first handle (1) and the second handle (2) approach each other, so as to drive the first support frame (5) and the second support frame (6) to approach and contact each other; Wherein, the axis of the first cable accommodation cavity and the axis of the second cable accommodation cavity are on the same straight line; after heating the insulating layer of the cable to be repaired, pinch the gripping part of the first handle (1) and the gripping part of the second handle (2) to make the first support frame (5) contact the second support frame (6), so as to lap and hot-melt repair the insulating layers of the ends of the first broken section and the second broken section of the cable to be repaired into one body.
2. The cable insulation repair device according to claim 1, characterized in that, The first support frame (5) includes a first support plate (51) and a second support plate (52) which are hinged, both the first support plate (51) and the second support plate (52) are semi-circular, and the first cable accommodation cavity is formed after the first support plate (51) and the second support plate (52) are buckled; The second support frame (6) includes a third support plate (61) and a fourth support plate (62) which are hinged, both the third support plate (61) and the fourth support plate (62) are semi-circular, and the second cable accommodation cavity is formed after the third support plate (61) and the fourth support plate (62) are buckled.
3. The cable insulation repair device according to claim 2, characterized in that, A first hinge (10) is arranged between the first support plate (51) and the second support plate (52), one end of the first hinge (10) is fixedly connected to the first support plate (51), and the other end is fixedly connected to the second support plate (52); A second hinge (11) is provided between the third support plate (61) and the fourth support plate (62); one end of the second hinge (11) is fixedly connected to the third support plate (61), and the other end of the second hinge (11) is fixedly connected to the fourth support plate (62).
4. The cable insulation repair device according to claim 3, characterized in that, A first fastening device (9) is provided between one end of the first support plate (51) away from the first hinge (10) and one end of the second support plate (52) away from the first hinge (10), and the first fastening device (9) is used to lock the first support plate (51) and the second support plate (52) to lock the first broken end of the cable to be repaired; A second fastening device (12) is provided between one end of the third support plate (61) away from the second hinge (11) and one end of the fourth support plate (62) away from the second hinge (11), and the second fastening device (12) is used to lock the third support plate (61) and the fourth support plate (62) to lock the second broken end of the cable to be repaired.
5. The cable insulation repair device according to claim 1, characterized in that: A first fixing rod (7) is arranged at the front end of the first handle (1), a first fixing sleeve (8) is arranged on the outside of the first support frame (5), and the first fixing rod (7) extends into the first fixing sleeve (8) to fix the first support frame (5) to the front end of the first handle (1); A second fixing rod (13) is provided at the front end of the second handle (2), a second fixing sleeve (14) is provided on the outside of the second support frame (6), and the second fixing rod (13) extends into the second fixing sleeve (14) to fix the second support frame (6) to the front end of the second handle (2).
6. The cable insulation repair device according to claim 5, wherein, The first fixed sleeve (8) is arranged at the middle part of the outer side of the first support frame (5), and the second fixed sleeve (14) is arranged at the middle part of the outer side of the second support frame (6).
7. The cable insulation repair device according to claim 1, characterized in that: The material of the first support frame (5) is copper or aluminum, and the material of the second support frame (6) is copper or aluminum.
8. The cable insulation repair device according to claim 1, characterized in that: The size of the first cable accommodating cavity matches the outer diameter of the first broken section end of the cable to be repaired; the size of the second cable accommodating cavity matches the outer diameter of the second broken section end of the cable to be repaired.
9. The cable insulation repair device according to claim 1, characterized in that, An elastic component (3) is provided between the gripping portion of the first handle (1) and the gripping portion of the second handle (2), and the elastic component (3) is in a pre-compressed state.
10. The cable insulation repair device according to claim 1, characterized in that, The edge of the inner wall of the first cable accommodating cavity is provided with a round chamfer, and the edge of the inner wall of the second cable accommodating cavity is provided with a round chamfer.