Induction heating device for aluminum bar processing

By designing the combination of transposable, upright plate and spiral heating pipe, the problem of inflexible heating of aluminum rods of different sizes in existing devices is solved, and efficient and uniform aluminum rod processing is achieved, improving processing quality and safety.

CN223157252UActive Publication Date: 2025-07-25NANTONG SAIRAN NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422404561.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-25
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The existing induction heating devices for aluminum rod processing cannot flexibly adapt to aluminum rods of different sizes, which limits their application in multiple varieties and small batch production.

Method used

An induction heating device for aluminum rod processing is designed. Through the combination of transposable, upright plate, movable plate and spiral heating pipe, clamping and electromagnetic induction heating of aluminum rods of different sizes is achieved to ensure heating uniformity and stability.

Benefits of technology

It realizes efficient and uniform heating of aluminum rods of different sizes, reduces processing errors, improves processing quality and safety, and reduces the risk of picking up parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum bar processing, in particular to an induction heating device for aluminum bar processing, which comprises a base, the upper end of the base is rotatably connected with a rotating seat, the upper end of the rotating seat is fixedly connected with a vertical plate, the side wall of the vertical plate is fixedly connected with a transverse plate, and the side wall of the vertical plate is slidably connected with a movable plate; and spiral heating pipes are fixedly connected to the interiors of the movable shells. A driving motor drives a rotating base to rotate and drives a vertical plate to rotate at the same time, an aluminum bar is rotated to the position between two movable shells, then two sliding blocks drive the two movable shells to slide relatively, electromagnetic induction heating machining is conducted on the aluminum bar through a spiral heating pipe, and therefore the aluminum bar is efficiently heated and machined, and meanwhile it is ensured that the aluminum bar is evenly heated; and through cooperation of the transverse plate and the movable plate, the stability and accuracy of the aluminum bar in the machining process are guaranteed, and machining errors caused by movement or deviation are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum rod processing, in particular to an induction heating device for aluminum rod processing. Background Art

[0002] An aluminum rod refers to a metal rod-shaped material with a certain cross-sectional shape along its longitudinal length, which is processed from pure aluminum or aluminum alloy through processes such as melting, extrusion, and drawing. The shapes of aluminum rods are diverse, and can include circular, square, hexagonal, trapezoidal, etc., and can be solid or hollow. The induction heating device for aluminum rod processing is an efficient heating equipment, which is designed according to the characteristics and processing requirements of aluminum rod materials, and can quickly and evenly heat the aluminum rod to meet the temperature requirements of processes such as forging, extrusion, and heat treatment of aluminum rods.

[0003] The existing induction heating devices for aluminum rod processing can only process aluminum rods with specific sizes or limited size ranges, lacking the ability to flexibly adapt to aluminum rods with different diameters or lengths, and need to adjust or replace equipment components, thus restricting their application in multi-variety and small-batch production. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an induction heating device for aluminum rod processing, which realizes the effect of facilitating the induction heating processing of aluminum rods with different sizes through this device, so as to solve the problem that it is not convenient to carry out induction heating processing on aluminum rods with different sizes in the prior art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] An induction heating device for aluminum rod processing, including a base, a rotating seat is rotatably connected to the upper end of the base, a vertical plate is fixedly connected to the upper end of the rotating seat, a horizontal plate is fixedly connected to the side wall of the vertical plate, a movable plate is slidably connected to the side wall of the vertical plate, and notch openings are provided at the upper end of the horizontal plate and the lower end of the movable plate; two movable shells are arranged on the upper end of the base, the two movable shells are respectively located on both sides of the horizontal plate, and a spiral heating tube is fixedly connected inside the movable shell.

[0007] Preferably, a driving motor is fixedly connected to the lower end of the base, and the output end of the driving motor is fixedly connected to the lower end of the rotating seat.

[0008] Preferably, a groove is provided on the side wall of the vertical plate, the movable plate is slidably connected to the groove, a rod body is rotatably connected inside the groove, and the rod body is in threaded rotation connection with the movable plate.

[0009] Preferably, a servo motor is fixedly connected to the upper end of the vertical plate, and the output end of the servo motor is fixedly connected to the upper end of the rod body.

[0010] Preferably, a motor is fixedly connected to the side wall of the base, a screw rod is rotatably connected inside the base, and the output end of the motor is fixedly connected to the end of the screw rod.

[0011] Preferably, two chutes are provided at the upper end of the base, a slider is fixedly connected to the lower end of the movable shell, the slider is slidably connected to the chute, and the screw rod is in threaded rotation connection with the slider.

[0012] Compared with the prior art, the advantages of the present utility model are as follows:

[0013] 1. The aluminum rod is placed inside the notch on the upper end of the cross plate, and the movable plate slides downward, so that the notch at the lower end of the movable plate contacts the upper surface of the aluminum rod to clamp and fix the aluminum rod. The driving motor drives the rotating seat to rotate, and at the same time drives the vertical plate to rotate, and rotates the aluminum rod between the two movable shells. Then, the motor drives the screw rod to rotate, and the two sliders drive the two movable shells to slide relatively, so that both ends of the aluminum rod are located inside the two movable shells, and electromagnetic induction heating processing is carried out on it through the spiral heating tube, so as to efficiently heat-process the aluminum rod, and at the same time ensure that the aluminum rod is evenly heated, improve the processing quality, and through the cooperation between the cross plate and the movable plate, ensure the stability and accuracy of the aluminum rod during the processing process, and avoid processing errors caused by movement or deviation.

[0014] 2. After the aluminum rod is heated and processed, the two movable shells slide relatively away from the aluminum rod, and then the driving motor drives the rotating seat to rotate, and at the same time drives the vertical plate to rotate, and rotates the aluminum rod to the other side. Then, the movable plate slides upward to release the aluminum rod, and the heated and processed aluminum rod is taken out. The sliding away of the two movable shells provides a safe space for the aluminum rod, avoiding direct contact with the heating element during the taking-out process, thereby reducing the risk of scalding or damage. At the same time, after the vertical plate rotates the aluminum rod to the other side, the operator can perform the taking-out operation at a more comfortable and safer position, improving the convenience of taking out and reducing the safety risk that may be caused by improper taking out. Description of the Drawings

[0015] Figure 1 It is a front view external structure schematic diagram of an induction heating device for aluminum rod processing proposed by the present utility model.

[0016] Figure 2 It is a front view sectional structure schematic diagram of an induction heating device for aluminum rod processing proposed by the present utility model.

[0017] Figure 3 It is a side view sectional structure schematic diagram of an induction heating device for aluminum rod processing proposed by the present utility model.

[0018] In the figure: 1 base, 2 drive motor, 3 swivel base, 4 vertical plate, 5 horizontal plate, 6 groove, 7 movable plate, 8 servo motor, 9 rod, 10 motor, 11 screw rod, 12 chute, 13 slider, 14 movable housing, 15 spiral heating tube. Detailed implementation manner

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0020] Refer to Figures 1-3 , an induction heating device for aluminum rod processing, including a base 1, a swivel base 3 is rotatably connected to the upper end of the base 1, a vertical plate 4 is fixedly connected to the upper end of the swivel base 3, a horizontal plate 5 is fixedly connected to the side wall of the vertical plate 4, a movable plate 7 is slidably connected to the side wall of the vertical plate 4, and notch openings are provided at the upper end of the horizontal plate 5 and the lower end of the movable plate 7; two movable housings 14, the movable housings 14 are arranged at the upper end of the base 1, the two movable housings 14 are respectively located on both sides of the horizontal plate 5, and a spiral heating tube 15 is fixedly connected inside the movable housing 14. The operator places the aluminum rod into the notch opening at the upper end of the horizontal plate 5, and the movable plate 7 slides downward, so that the notch opening at the lower end of the movable plate 7 contacts the upper surface of the aluminum rod to clamp and fix the aluminum rod. The swivel base 3 drives the vertical plate 4 to rotate, and rotates the aluminum rod between the two movable housings 14. Then, the two movable housings 14 slide relative to each other, so that both ends of the aluminum rod are located inside the two movable housings 14, and it is heated and processed by the spiral heating tube 15. The spiral heating tube 15 contains an electromagnetic induction coil. When high-frequency alternating current is passed through, an alternating magnetic field will be generated, thereby inducing eddy currents inside the aluminum rod. When the eddy currents flow inside the aluminum rod, heat is generated due to resistance, achieving the purpose of heating the aluminum rod.

[0021] A drive motor 2 is fixedly connected to the lower end of the base 1, and the output end of the drive motor 2 is fixedly connected to the lower end of the swivel base 3. The swivel base 3 is driven to rotate by the drive motor 2.

[0022] A groove 6 is provided on the side wall of the vertical plate 4, the movable plate 7 is slidably connected to the groove 6, a rod 9 is rotatably connected inside the groove 6, the rod 9 is in threaded rotation connection with the movable plate 7, and when the rod 9 rotates, the movable plate 7 longitudinally slides inside the groove 6.

[0023] A servo motor 8 is fixedly connected to the upper end of the vertical plate 4, and the output end of the servo motor 8 is fixedly connected to the upper end of the rod 9. The rod 9 is driven to rotate by the servo motor 8.

[0024] A motor 10 is fixedly connected to the side wall of the base 1, a screw rod 11 is rotatably connected inside the base 1, and the output end of the motor 10 is fixedly connected to the end of the screw rod 11. The screw rod 11 is driven to rotate by the motor 10.

[0025] Two sliding grooves 12 are provided at the upper end of the base 1. A slider 13 is fixedly connected to the lower end of the movable shell 14. The slider 13 is slidably connected to the sliding groove 12. The screw rod 11 is rotationally connected to the slider 13 by threads. A positive and negative thread is provided on the side wall of the screw rod 11. The two sliders 13 correspond to the positive and negative threads. When the screw rod 11 rotates, the two sliders 13 slide relative to each other, and at the same time drive the two movable shells 14 to slide relative to each other.

[0026] In the present utility model, an operator places an aluminum rod inside the notch on the upper end of the cross plate 5. The movable plate 7 slides downward, so that the notch at the lower end of the movable plate 7 contacts the upper surface of the aluminum rod to clamp and fix the aluminum rod. The driving motor 2 drives the rotating seat 3 to rotate, and at the same time drives the vertical plate 4 to rotate, and rotates the aluminum rod between the two movable shells 14. Then, the motor 10 drives the screw rod 11 to rotate, and the two sliders 13 drive the two movable shells 14 to slide relative to each other, so that both ends of the aluminum rod are located inside the two movable shells 14, and electromagnetic induction heating processing is carried out on it through the spiral heating tube 15.

[0027] After the aluminum rod is heated and processed, the two movable shells 14 slide away from the aluminum rod relative to each other. Then, the driving motor 2 drives the rotating seat 3 to rotate, and at the same time drives the vertical plate 4 to rotate, and rotates the aluminum rod to the other side. Then, the movable plate 7 slides upward to release the aluminum rod, and the heated and processed aluminum rod is taken out.

[0028] The above is only the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent replacements or changes, and should be covered by the protection scope of the present utility model.

Claims

1. An induction heating device for aluminum rod processing, characterized in that, including a base (1), a rotating seat (3) is rotatably connected to the upper end of the base (1), a vertical plate (4) is fixedly connected to the upper end of the rotating seat (3), a horizontal plate (5) is fixedly connected to the side wall of the vertical plate (4), a movable plate (7) is slidably connected to the side wall of the vertical plate (4), and notch openings are provided at the upper end of the horizontal plate (5) and the lower end of the movable plate (7); two movable shells (14), the movable shells (14) are arranged at the upper end of the base (1), the two movable shells (14) are respectively located on both sides of the horizontal plate (5), and a spiral heating tube (15) is fixedly connected inside the movable shell (14).

2. The induction heating device for aluminum bar processing according to claim 1, characterized in that, a driving motor (2) is fixedly connected to the lower end of the base (1), and the output end of the driving motor (2) is fixedly connected to the lower end of the rotating seat (3).

3. An induction heating device for aluminum rod processing according to claim 1, characterized in that, a groove (6) is provided on the side wall of the vertical plate (4), the movable plate (7) is slidably connected to the groove (6), a rod body (9) is rotatably connected inside the groove (6), and the rod body (9) is in threaded rotation connection with the movable plate (7).

4. An induction heating device for aluminum rod processing according to claim 1, characterized in that, a servo motor (8) is fixedly connected to the upper end of the vertical plate (4), and the output end of the servo motor (8) is fixedly connected to the upper end of the rod body (9).

5. An induction heating device for aluminum bar processing according to claim 1, characterized in that, a motor (10) is fixedly connected to the side wall of the base (1), a screw rod (11) is rotatably connected inside the base (1), and the output end of the motor (10) is fixedly connected to the end of the screw rod (11).

6. The induction heating device for aluminum bar processing according to claim 5, characterized in that, two chutes (12) are provided at the upper end of the base (1), a slider (13) is fixedly connected to the lower end of the movable shell (14), the slider (13) is slidably connected to the chute (12), and the screw rod (11) is in threaded rotation connection with the slider (13).