Graphite granulator capable of automatically adjusting gap between paired rollers

By automatically adjusting the gap between the granulating rollers, the problem of the inability to accurately control the gap between the granulating rollers in the prior art is solved, efficient processing and screening of graphite particles is achieved, and the practicality of the graphite granulator is improved.

CN223159202UActive Publication Date: 2025-07-29CHANGXING XINYUE NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422412677.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-07-29
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The existing graphite granulators cannot automatically adjust the gap of the granulation roller according to the granulation requirements, which affects the granulation efficiency of graphite granulation.

Method used

A graphite granulator is designed to automatically adjust the gap between the rollers. The position of the granular roller mounting frame is adjusted by a motor-driven thread adjustment rod, precisely control the spacing of the granular rollers, and is equipped with a hard bristle brush to clean the adhered materials, and automatically separate unformed graphite debris with a screening mechanism.

Benefits of technology

It realizes precise control of the compression degree and particle size of graphite particles during granulation, improves the processing efficiency of graphite particles, facilitates the screening and collection of finished graphite particles, and improves the overall practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a graphite pelletizer capable of automatically adjusting the gap between double rollers, which comprises a casing, the top of the casing is fixedly connected with a feed hopper, the inside of the casing is rotatably connected with a pelletizing roller I on the left side below the feed hopper, one end of the pelletizing roller I is arranged on the outer side of the casing and is provided with a motor I, and the other end of the pelletizing roller I is provided with a motor II on the outer side of the casing. A first scrubbing brush is fixedly connected to the position, corresponding to the first granulation roller, of one side of the inner wall of the machine shell, two sets of movable grooves are formed in the position, located on the right side of the feeding hopper, of the top of the machine shell, adjusting frames are fixedly connected to the tops of the movable grooves, and a granulation roller mounting frame is slidably connected to the position, located in the machine shell, between the two sets of movable grooves. Compared with an existing graphite pelletizer, the graphite pelletizer has the advantages that the gap between the pelletizing rollers can be automatically adjusted through the design, the compression degree and the size of graphite particles in the pelletizing process can be accurately controlled, the graphite particle processing efficiency is improved, finished graphite particles can be conveniently screened, and the overall practicability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of graphite granulation, in particular to a graphite granulator with automatically adjustable roller gap. Background Art

[0002] The graphite granulator can extrude graphite powder into graphite granules for primary granulation of the graphite powder to facilitate subsequent processing. The existing granulator generally has two granulating rollers, and the surfaces of the granulating rollers are provided with grooves. The grooves of the two granulating rollers correspond to each other to form a granulating space. A screw rod is arranged in the feed hopper. Through the rotation of the screw rod, the graphite powder is forcibly fed between the two granulating rollers. The two granulating rollers rotate reversely to extrude and form the graphite powder to complete granulation.

[0003] However, when the existing granulating device granulates, it cannot automatically adjust the gap between the granulating rollers according to the granulating requirements, thus affecting the granulation efficiency of graphite particles.

[0004] Therefore, it is particularly important to design a graphite granulator with automatically adjustable roller gap to solve the above defects. Content of the Utility Model

[0005] In view of the deficiencies of the prior art, the utility model designs a graphite granulator with automatically adjustable roller gap, which aims to solve the technical problem that the gap between the granulating rollers cannot be automatically adjusted according to the granulating requirements in the prior art, thus affecting the granulation efficiency of graphite particles.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A graphite granulator with automatically adjustable roller gap includes a machine shell. The top of the machine shell is fixedly connected with a feed hopper. Inside the machine shell, a first granulating roller is rotatably connected to the left side below the feed hopper. One end of the first granulating roller is located outside the machine shell and is equipped with a first motor. On one side of the inner wall of the machine shell and corresponding to the first granulating roller, a first hard brush is fixedly connected. On the top of the machine shell and on the right side of the feed hopper, two groups of movable grooves are opened. The tops of the movable grooves are fixedly connected with adjusting frames. Between the two groups of movable grooves, a granulating roller mounting frame is slidably connected inside the machine shell. On both sides of the bottom of the machine shell, a group of moving brackets are fixedly connected. A discharge port is opened at the bottom of the machine shell, and a sieving mechanism is arranged below the discharge port.

[0008] As a preferred solution of the utility model, a slide bar is fixedly connected inside the left adjusting frame, and a threaded adjusting rod is rotatably connected inside the right adjusting frame. One end of the threaded adjusting rod is located outside the right adjusting frame and is equipped with a third motor.

[0009] As a preferred solution of the present utility model, a set of universal wheels are rotatably connected to both sides of the bottom of the mobile support, and a set of positioning piles are rotatably connected to one side of the two mobile supports away from each other.

[0010] As a preferred solution of the present utility model, a sliding hole is provided at a position corresponding to the sliding rod on the granulating roller mounting frame. The granulating roller mounting frame is slidably connected to the sliding rod through the sliding hole. A threaded adjustment hole is provided at a position corresponding to the threaded adjustment rod on the granulating roller mounting frame. The granulating roller mounting frame is threadedly connected to the threaded adjustment rod through the threaded adjustment hole.

[0011] As a preferred solution of the present utility model, a granulating roller two is rotatably connected to a position inside the granulating roller mounting frame corresponding to the granulating roller one. One end of the granulating roller two is located outside the granulating roller mounting frame and is provided with a motor two. A dust-proof cover is installed outside the motor two. A hard brush two is fixedly connected to a position on the granulating roller mounting frame corresponding to the granulating roller two.

[0012] As a preferred solution of the present utility model, the sieving mechanism is composed of a base, an electric telescopic rod, a sliding table, an electric cylinder, a sliding frame, a dust collection basket and a sieving basket. Two electric telescopic rods are installed on the top of the base. The top of the electric telescopic rod is provided with a sliding table. A pair of limiting sliding grooves one are provided on the top of the sliding table. An electric cylinder is installed on one side of the sliding table. One end of the electric cylinder is fixedly connected to a sliding frame on the top of the sliding table.

[0013] As a preferred solution of the present utility model, a directional pulley one is rotatably connected to a position on the bottom of the sliding frame corresponding to the limiting sliding groove one. The sliding frame is slidably connected to the limiting sliding groove one through the directional pulley one. A dust collection basket is embedded inside the sliding frame. A sieving basket is embedded inside the dust collection basket. A pair of directional pulleys two are rotatably connected to both sides of the top of the sieving basket. Strip-shaped sliding grooves two are provided at positions on both sides of the discharge port corresponding to the directional pulleys two. The sieving basket is slidably connected to the strip-shaped sliding grooves two through the directional pulleys two.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] First, the motor three drives the threaded adjustment rod to rotate, so that the granulating roller mounting frame is threadedly connected to the threaded adjustment rod through the threaded adjustment hole, automatically adjusting the distance between the two granulating rollers, so as to accurately control the compression degree of the graphite particles and the size of the particles during the granulation process, and improving the processing efficiency of the graphite particles;

[0016] Secondly, the hard brush cleans and peels off the materials and graphite particles that are not easily detached and adhered in the grooves of the granulating roller, avoiding the influence of material residue on the granulation efficiency of the granulating roller;

[0017] Finally, the electric cylinder pushes the sliding frame to slide back and forth on the top of the sliding table, causing the graphite particles collected in the sieving basket to roll and be sieved, so that the unformed graphite debris falls into the dust collection basket for separation, facilitating the later centralized collection of the formed graphite particles. Brief Description of the Drawings

[0018] Figure 1 It is a schematic three-dimensional structure diagram of the overall graphite granulator for automatically adjusting the roll gap;

[0019] Figure 2 It is a schematic plan view of the internal structure of the graphite granulator for automatically adjusting the roll gap;

[0020] Figure 3 It is a schematic diagram of a partial structure of the sieving mechanism;

[0021] Figure 4 It is a schematic diagram of the structure of the dust collection basket;

[0022] Figure 5 It is a schematic diagram of the structure of the sieving basket;

[0023] Figure 6 It is a schematic diagram of the structure of the granulating roll mounting frame.

[0024] In the figure: 1. Machine shell; 101. Feed hopper; 102. Activity groove; 103. Adjusting frame; 1031. Slide bar; 1032. Threaded adjusting rod; 1033. Motor three; 104. Moving bracket; 1041. Universal pulley; 1042. Positioning pile; 105. Discharge port; 1051. Second strip-shaped sliding groove; 2. First granulating roll; 201. First motor; 202. First hard brush; 3. Granulating roll mounting frame; 301. Slide hole; 302. Threaded adjusting hole; 303. Second granulating roll; 3031. Dust-proof cover; 304. Second hard brush; 4. Sieving mechanism; 401. Base; 402. Electric telescopic rod; 403. Sliding table; 4031. First limiting sliding groove; 404. Electric cylinder; 405. Sliding frame; 4051. First directional pulley; 406. Dust collection basket; 407. Sieving basket; 4071. Second directional pulley. Detailed Description of the Preferred Embodiment

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0026] Embodiment:

[0027] An embodiment of the utility model provides a graphite granulator with automatically adjustable roller gap, which aims to solve the technical problem in the prior art that the gap of the granulating rollers cannot be automatically adjusted according to the granulation requirements, thus affecting the granulation efficiency of graphite particles.

[0028] Please refer to Figures 1 - 6 , the utility model provides a technical solution:

[0029] A graphite granulator with automatically adjustable roller gap includes a machine shell 1. A feed hopper 101 is fixedly connected to the top of the machine shell 1. The machine shell 1 is fed through the feed hopper 101. Two groups of movable grooves 102 are opened on the top of the machine shell 1 on the right side of the feed hopper 101. Adjusting frames 103 are fixedly connected to the tops of the movable grooves 102. A sliding rod 1031 is fixedly connected to the inside of the left adjusting frame 103. A threaded adjusting rod 1032 is rotatably connected to the inside of the right adjusting frame 103. A motor three 1033 is installed at one end of the threaded adjusting rod 1032 outside the right adjusting frame 103.

[0030] Among them, please refer to Figure 1 and Figure 2 , two groups of moving brackets 104 are fixedly connected to both sides of the bottom of the machine shell 1. Two groups of universal wheels 1041 are rotatably connected to both sides of the bottom of the moving brackets 104. The universal wheels 1041 drive the whole machine shell 1 to displace through the moving brackets 104. A group of positioning piles 1042 are rotatably connected to the far sides of the two groups of moving brackets 104. The positioning piles 1042 limit and fix the whole machine shell 1. A discharge port 105 is opened at the bottom of the machine shell 1. The machine shell 1 discharges the finished graphite particles through the discharge port 105.

[0031] Furthermore, please refer to Figure 1 and Figure 2 , a first granulating roller 2 is rotatably connected to the left side below the feed hopper 101 inside the machine shell 1. A motor one 201 is installed at one end of the first granulating roller 2 outside the machine shell 1. The motor one 201 drives the first granulating roller 2 to rotate to extrude the material into particles. A first hard brush 202 is fixedly connected to one side of the inner wall of the machine shell 1 corresponding to the first granulating roller 2. The first hard brush 202 cleans the material and graphite particles adhering to the grooves of the first granulating roller 2.

[0032] Furthermore, please refer to Figure 1 , Figure 2 and Figure 6, between the two groups of movable slots 102, a granulation roll mounting frame 3 is slidably connected inside the casing 1. A sliding hole 301 is provided at a position corresponding to the sliding rod 1031 on the granulation roll mounting frame 3. The granulation roll mounting frame 3 is slidably connected to the sliding rod 1031 through the sliding hole 301, improving the stability of the movement adjustment of the granulation roll mounting frame 3. A threaded adjustment hole 302 is provided at a position corresponding to the threaded adjustment rod 1032 on the granulation roll mounting frame 3. The third motor 1033 drives the threaded adjustment rod 1032 to rotate, so that the granulation roll mounting frame 3 is threadedly connected to the threaded adjustment rod 1032 through the threaded adjustment hole 302, automatically adjusting the distance from the first granulation roll 2, so as to accurately control the compression degree of the graphite particles and the size of the particles during the granulation process. A second granulation roll 303 is rotatably connected inside the granulation roll mounting frame 3 at a position corresponding to the first granulation roll 2. One end of the second granulation roll 303 is provided with a second motor outside the granulation roll mounting frame 3. The second motor drives the second granulation roll 303 to rotate to extrude the material into particles. A dust-proof cover 3031 is installed outside the second motor. The dust-proof cover 3031 provides dust-proof protection for the second motor. A second hard brush 304 is fixedly connected to the granulation roll mounting frame 3 at a position corresponding to the second granulation roll 303. The second hard brush 304 cleans the material and graphite particles adhering to the grooves of the second granulation roll 303.

[0033] For further details, please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5, a sieving mechanism 4 is provided below the discharge port 105. The sieving mechanism 4 is composed of a base 401, an electric telescopic rod 402, a sliding table 403, an electric cylinder 404, a sliding frame 405, a dust collection basket 406 and a sieving basket 407. Two groups of electric telescopic rods 402 are installed on the top of the base 401, and a sliding table 403 is installed on the top of the electric telescopic rod 402. The electric telescopic rod 402 drives the sliding table 403 to adjust the height, so that the sieving basket 407 fits the bottom of the discharge port 105. A pair of limiting sliding grooves 4031 are opened on the top of the sliding table 403. An electric cylinder 404 is installed on one side of the sliding table 403. One end of the electric cylinder 404 is fixedly connected with a sliding frame 405 on the top of the sliding table 403. A directional pulley 4051 is rotatably connected to the bottom of the sliding frame 405 at a position corresponding to the limiting sliding groove 4031. The sliding frame 405 is slidably connected to the limiting sliding groove 4031 through the directional pulley 4051, improving the stability and smoothness of the front-back movement of the sliding frame 405. A dust collection basket 406 is embedded in the sliding frame 405, and a sieving basket 407 is embedded in the dust collection basket 406. The electric cylinder 404 pushes the sliding frame 405 to slide back and forth on the top of the sliding table 403, so that the graphite particles collected in the sieving basket 407 are tumbled and sieved, allowing the unformed graphite debris to fall into the dust collection basket 406 for separation, facilitating the subsequent centralized collection of the formed graphite particles. A pair of directional pulleys 4071 are rotatably connected to both sides of the top of the sieving basket 407, and strip-shaped sliding grooves 1051 are opened on both sides of the discharge port 105 at positions corresponding to the directional pulleys 4071. The sieving basket 407 is slidably connected to the strip-shaped sliding grooves 1051 through the directional pulleys 4071, improving the smoothness and stability of the sieving basket 407 moving and sieving materials.

[0034] In addition, it should be supplemented according to the content of the above embodiments that the granulating roller, the electric telescopic rod 402 and the electric cylinder 404 are all prior arts, and the internal working principles and operation processes thereof will not be elaborated too much here.

[0035] The working process of the utility model is as follows: First, the universal pulley 1041 drives the whole machine shell 1 to move above the sieving mechanism 4 through the moving bracket 104. The positioning pile 1042 is threadedly connected to the moving bracket 104 and descends to limit and fix the whole machine shell 1. The electric telescopic rod 402 drives the sliding table 403 to adjust the height, so that the sieving basket 407 fits the bottom of the discharge port 105. The motor three 1033 drives the threaded adjusting rod 1032 to rotate, so that the granulating roller mounting frame 3 is threadedly connected to the threaded adjusting rod 1032 through the threaded adjusting hole 302, and automatically adjusts the distance from the first granulating roller 2, so as to accurately control the compression degree of graphite particles and the size of particles during the granulation process. The machine shell 1 is fed through the feed hopper 101. The first granulating roller 2 and the second granulating roller 303 extrude the material into particles. The second hard brush 304 cleans the material and graphite particles adhering to the grooves of the granulating roller, avoiding material residue from affecting the granulation efficiency of the granulating roller. The machine shell 1 discharges the finished graphite particles into the sieving basket 407 through the discharge port 105. The electric cylinder 404 pushes the sliding frame 405 to slide back and forth on the top of the sliding table 403, so that the graphite particles collected in the sieving basket 407 are tumbled and sieved, and the unformed graphite debris falls into the dust collecting basket 406 for separation, facilitating the centralized collection of the formed graphite particles in the later stage. The sieving basket 407 is slidably connected to the strip-shaped chute two 1051 through the second directional pulley 4071, improving the smoothness and stability of the sieving basket 407 moving for sieving materials. The sliding frame 405 is slidably connected to the first limit chute 4031 through the first directional pulley 4051, improving the stability and smoothness of the sliding frame 405 moving back and forth.

[0036] The whole operation process is simple and convenient. Compared with the existing graphite granulator, the utility model can automatically adjust the gap between the granulating rollers through design, accurately control the compression degree of graphite particles and the size of particles during the granulation process, improve the processing efficiency of graphite particles, facilitate the screening of the finished graphite particles, and improve the overall practicability.

[0037] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A graphite granulator for automatically adjusting the gap between counter-rotating rollers, comprising a machine shell (1), characterized in that: A feed hopper (101) is fixedly connected to the top of the casing (1). Inside the casing (1), a first granulating roller (2) is rotatably connected to the lower left side of the feed hopper (101). One end of the first granulating roller (2) is provided with a first motor (201) outside the casing (1). A first hard brush (202) is fixedly connected to one side of the inner wall of the casing (1) corresponding to the first granulating roller (2). Two sets of movable grooves (102) are opened on the top of the casing (1) on the right side of the feed hopper (101). A regulating frame (103) is fixedly connected to the top of each of the movable grooves (102). A granulating roller mounting frame (3) is slidably connected inside the casing (1) between the two sets of movable grooves (102). A set of moving brackets (104) are fixedly connected to both sides of the bottom of the casing (1). A discharge port (105) is opened at the bottom of the casing (1). A sieving mechanism (4) is provided below the discharge port (105).

2. The graphite granulator for automatically adjusting the roll gap according to claim 1, wherein: A slide bar (1031) is fixedly connected to the inside of the left regulating frame (103). A threaded adjusting rod (1032) is rotatably connected to the inside of the right regulating frame (103). One end of the threaded adjusting rod (1032) is provided with a third motor (1033) outside the right regulating frame (103).

3. The graphite granulator for automatically adjusting the gap between counter-rotating rolls according to claim 1, characterized in that: A set of universal wheels (1041) are rotatably connected to both sides of the bottom of the moving bracket (104). A set of positioning piles (1042) are rotatably connected to the side of each of the two moving brackets (104) away from each other.

4. The graphite granulator for automatically adjusting the gap between counter-rotating rolls according to claim 2, wherein: A slide hole (301) is opened at the position of the granulating roller mounting frame (3) corresponding to the slide bar (1031). The granulating roller mounting frame (3) is slidably connected to the slide bar (1031) through the slide hole (301). A threaded adjusting hole (302) is opened at the position of the granulating roller mounting frame (3) corresponding to the threaded adjusting rod (1032). The granulating roller mounting frame (3) is threadedly connected to the threaded adjusting rod (1032) through the threaded adjusting hole (302).

5. An automatic graphite granulator for adjusting the roll gap according to claim 1, characterized in that: A second granulating roller (303) is rotatably connected to the inside of the granulating roller mounting frame (3) corresponding to the first granulating roller (2). One end of the second granulating roller (303) is provided with a motor outside the granulating roller mounting frame (3). A dust-proof cover (3031) is installed outside the motor. A second hard brush (304) is fixedly connected to the position of the granulating roller mounting frame (3) corresponding to the second granulating roller (303).

6. The graphite granulator for automatically adjusting the gap between counter-rotating rolls according to claim 1, characterized in that: The sieving particle mechanism (4) is composed of a base (401), an electric telescopic rod (402), a sliding table (403), an electric cylinder (404), a sliding frame (405), a dust collection basket (406) and a sieving particle basket (407). Two groups of electric telescopic rods (402) are installed at the top of the base (401). The top of the electric telescopic rod (402) is installed with a sliding table (403). A pair of first limiting sliding grooves (4031) are opened at the top of the sliding table (403). An electric cylinder (404) is installed on one side of the sliding table (403). One end of the electric cylinder (404) is fixedly connected with a sliding frame (405) at the top of the sliding table (403).

7. An automatic graphite granulator for adjusting the roll gap according to claim 6, characterized in that: A first directional pulley (4051) is rotatably connected to the bottom of the sliding frame (405) at a position corresponding to the first limiting sliding groove (4031). The sliding frame (405) is slidably connected to the first limiting sliding groove (4031) through the first directional pulley (4051). A dust collection basket (406) is embedded inside the sliding frame (405). A sieving particle basket (407) is embedded inside the dust collection basket (406). A pair of second directional pulleys (4071) are rotatably connected to both sides of the top of the sieving particle basket (407). Second strip-shaped sliding grooves (1051) are opened on both sides of the discharge port (105) at positions corresponding to the second directional pulleys (4071). The sieving particle basket (407) is slidably connected to the second strip-shaped sliding grooves (1051) through the second directional pulleys (4071).