Wire coil cooling device for ferrous metal smelting rolled product

Abstract

The utility model relates to the technical field of wire coil processing, in particular to a wire coil cooling device for a ferrous metal smelting calendered product, and adopts the technical scheme that the wire coil cooling device comprises a base, and a cooling component is fixedly mounted above the base; the base comprises a bottom frame, two first supporting frames are fixedly installed on one side of the upper end face of the bottom frame, winding rollers are rotationally installed on the tops of the opposite sides of the two first supporting frames, and a power unit is fixedly installed on the other side of the upper end face of the bottom frame. And the cooling assembly comprises a fan cover, the fan cover is fixedly installed at the rear ends of the two first supporting frames, the inner side of the fan cover does not make contact with the winding roller, holes are formed in the fan cover at equal intervals, and spray heads are installed in the holes in an embedded mode. According to the cooling device, the cooling efficiency and the wire quality are improved, the wire coil can be taken out conveniently and quickly through the reasonable structural design, and the production efficiency and the operation convenience are greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of wire coil processing, in particular to a wire coil cooling device for ferrous metal smelting and rolling products. Background Technique

[0002] In the process of producing wire coils, first, the billet needs to be processed into wire through the rolling process. After rolling, the wire will be rapidly cooled through a water cooling system to ensure its physical properties and dimensional stability. The cooled wire will be wound into a coil shape and placed on a roller conveyor in a circular manner. Driven by the conveyor, the wire coil will be air-cooled to further reduce its temperature and ensure the quality of the final product. This process is continuous, ensuring the efficient production and cooling of wire coils. After a large number of searches, the publication number is CN210876818U, which discloses a wire coil cooling device for ferrous metal smelting and rolling products, related to the technical field of wire coil processing. The air blower can provide wind power to accelerate the cooling speed of the wire coil. The air supply pipeline facilitates the transmission of wind power. The first support plate can ensure the fixation of both ends of the air supply pipeline, facilitating the use of the air supply pipeline. The sponge pad can prevent the first support plate from damaging the air supply pipeline and increase the safety of the air supply pipeline.

[0003] In the existing technology, when the device is in use, air is supplied through the air supply pipeline and the wire is air-cooled through the air supply head. However, since the winding disc is located inside the air supply pipeline, it is difficult to take out the winding disc and the wire after winding. Therefore, a wire coil cooling device for ferrous metal smelting and rolling products is proposed to solve the above problems. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a wire coil cooling device for ferrous metal smelting and rolling products, which has the advantages of facilitating the removal of the wire after air-cooling and winding, and solves the problem that it is difficult to remove the wire and the winding mechanism after air-cooling the wire and winding in the existing technology solution.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A wire coil cooling device for ferrous metal smelting and rolling products, including a base, a cooling component is fixedly installed above the base; the base includes a chassis, two first support frames are fixedly installed on one side of the upper end surface of the chassis, a winding roller is rotatably installed at the top of the opposite sides of the two first support frames, and a power unit is fixedly installed on the other side of the upper end surface of the chassis;

[0006] The cooling component includes a wind hood, the wind hood is fixedly installed at the rear ends of the two first support frames, the inner side of the wind hood does not contact the winding roller, and spray heads are equidistantly opened on the wind hood and embedded and installed.

[0007] Preferably, the power unit includes a drive motor, a reducer is installed on one end of the drive motor, a first sprocket is installed on the reducer, and the reducer and the drive motor are fixedly mounted on the upper end surface of the chassis. The core component of the power unit in the design is the drive motor, which reduces the speed and increases the torque through the reducer at one end to meet the rotation requirements of the winding roller. The first sprocket installed on the reducer cooperates with the transmission chain to ensure smooth power transmission. The advantage of this design is that through precise speed control and torque output, the uniformity and quality of the wire coiling can be guaranteed, while improving the stability and durability of the equipment.

[0008] Preferably, the first sprocket is connected to a second sprocket via a transmission chain, and the second sprocket is connected to the winding roller via a coupling. In this design, the first sprocket is connected to the second sprocket via a transmission chain, and the second sprocket is connected to the winding roller via a coupling, achieving efficient power transmission. The advantage of this design is that the use of a transmission chain reduces the noise and wear that may be generated by direct transmission, while the coupling provides a certain degree of flexibility, helping to absorb vibration and protect the equipment from damage.

[0009] Preferably, a second support frame is fixedly mounted on the upper end surface of the base frame, facing away from the two first support frames. The top of the second support frame is rotatably connected to the second sprocket via a mounting clip. In this design, the second support frame is a key component of the base frame and is connected to the second sprocket via the mounting clip. This design has the advantage of providing additional stability, ensuring stable operation of the second sprocket under high loads, while also facilitating maintenance and adjustment.

[0010] Preferably, the tops of the two first support frames are fixedly mounted with mounting clips, and the tops of the two first support frames are rotatably connected to the winding rollers via the mounting clips.

[0011] Preferably, the fan cover is fixedly connected to the two first support frames via mounting bolts, and the fan cover covers the top, sides, and rear end of the winding roller. In this design, the first support frames are connected to the winding roller via mounting clips. The advantage of this design is that the use of mounting clips simplifies the installation and maintenance of the winding roller, allows for quick removal of the winding roller, and provides reliable fixation, ensuring the stability of the winding roller during high-speed operation.

[0012] Preferably, the nozzle is connected to the nozzle via a stainless steel connecting pipe. The end of the connecting pipe, facing away from the nozzle, is connected to a turbine blower. The wind shield is designed to cover the top, sides, and rear end of the winding roller and is secured to the first support frame via mounting bolts. This design has the advantage that the shield not only protects the winding roller from external interference but also helps to concentrate the cooling airflow, improving cooling efficiency. It also facilitates assembly and maintenance of the entire device.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] In the present utility model, the air hood is fixedly installed at the rear ends of two first support frames and does not contact the wire winding roller. Such a design can ensure that the air hood provides effective cooling for the wire winding roller without affecting its normal operation. At the same time, the independence of the air hood means that when it is necessary to take out the wire coil, the air hood can be easily removed or adjusted, thus facilitating the removal of the wire winding roller. At the same time, the inner side of the air hood does not contact the wire winding roller. This design avoids the possible wear or damage caused by direct contact, and also reduces the additional heat generated by contact, improving the cooling efficiency. The air hood is provided with equally spaced openings and nozzles are embedded and installed, ensuring that the cooling air flow can be evenly distributed on the wire coil. Such uniform cooling helps to improve the wire quality and can reduce the internal stress generated by uneven cooling of the wire;

[0015] The modular design of the base and the temperature reduction component enables quick disassembly and reassembly when maintenance or component replacement is required. Especially when the wire coil is completed with winding and cooling, the relevant components can be conveniently disassembled to take out the finished product. At the same time, the power unit is fixedly installed on the upper end face of the chassis and is connected to the wire winding roller through a transmission system. Such a layout not only ensures the stable transmission of power, but also makes the structure of the whole device more compact, facilitating operation and maintenance. The design of the first support frame and the second support frame provides stable support, ensuring the stability of the wire winding roller during high-speed rotation and also facilitating the removal of the wire coil. This wire coil cooling device not only improves the cooling efficiency and wire quality, but also through reasonable structural design, makes the removal of the wire coil convenient and fast, greatly improving the production efficiency and operation convenience. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is the front view structural schematic diagram of the present utility model;

[0017] Figure 2 is the structural schematic diagram of the base of the present utility model;

[0018] Figure 3 is the structural schematic diagram of the temperature reduction component of the present utility model;

[0019] Figure 4 is the structural schematic diagram of the power unit of the present utility model.

[0020] In the figure: 1. Base; 11. Underframe; 12. First support frame; 13. Wire winding roller; 14. Second support frame; 101. Mounting clip; 2. Cooling component; 21. Air hood; 22. Sprayer; 23. Connecting pipe; 3. Power unit; 31. Driving motor; 32. Reducer; 33. Coupling; 301. First sprocket; 302. Second sprocket; 303. Transmission chain. Specific embodiments

[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] Embodiment 1

[0023] As Figure 1 , Figure 2 , Figure 3 and Figure 4 shown, an embodiment provided by the present invention: a wire coil cooling device for black metal smelting and rolling products, including a base 1, and a cooling component 2 is fixedly installed above the base 1; the base 1 includes an underframe 11, and two first support frames 12 are fixedly installed on one side of the upper end surface of the underframe 11. A wire winding roller 13 is rotatably installed at the top of the opposite sides of the two first support frames 12, and a power unit 3 is fixedly installed on the other side of the upper end surface of the underframe 11;

[0024] The cooling component 2 includes an air hood 21, and the air hood 21 is fixedly installed at the rear ends of the two first support frames 12. The inner side of the air hood 21 does not contact the wire winding roller 13, and sprayers 22 are embedded and installed at equal intervals on the air hood 21.

[0025] Specifically, the air hood 21 is fixedly installed at the rear ends of the two first support frames 12 and does not contact the wire winding roller 13. Such a design can ensure that the air hood 21 provides effective cooling for the wire winding roller 13 without affecting its normal operation. At the same time, the independence of the air hood 21 means that when it is necessary to take out the wire coil, the air hood 21 can be easily removed or adjusted, so as to facilitate the removal of the wire winding roller 13. At the same time, the inner side of the air hood 21 does not contact the wire winding roller 13. This design avoids the possible wear or damage caused by direct contact, and also reduces the additional heat generated by contact, improving the cooling efficiency. The air hood 21 is provided with evenly spaced holes and sprayers 22 are embedded and installed, ensuring that the cooling air flow can be evenly distributed on the wire coil. Such uniform cooling helps to improve the quality of the wire and can reduce the internal stress generated by uneven cooling of the wire;

[0026] The modular design of the base 1 and the cooling component 2 allows for quick disassembly and reassembly when maintenance or component replacement is required. In particular, after the wire coil is wound and cooled, the relevant components can be easily disassembled to remove the finished product. At the same time, the power unit 3 is fixedly mounted on the upper end face of the base frame 11 and connected to the winding roller 13 through a transmission system. Such a layout not only ensures the stable transmission of power, but also makes the structure of the entire device more compact and convenient for operation and maintenance. The design of the first support frame 12 and the second support frame 14 provides a stable support, ensuring the stability of the winding roller 13 at high-speed rotation, and also provides convenience for the removal of the wire coil. The wire coil cooling device not only improves the cooling efficiency and wire quality, but also makes the removal of the wire coil convenient and quick through reasonable structural design, greatly improving production efficiency and operational convenience.

[0027] Embodiment 2

[0028] In order to improve the stability of the winding roller during rotation, Figure 1 、 Figure 2 and Figure 4 As shown, in this embodiment, the power unit 3 includes a drive motor 31, a reducer 32 is installed on one end of the drive motor 31, a first sprocket 301 is installed on the reducer 32, and the reducer 32 and the drive motor 31 are fixedly mounted on the upper end surface of the chassis 11. The core component of the power unit 3 in the design is the drive motor 31, which reduces the speed and increases the torque through the reducer 32 at one end to meet the rotation requirements of the winding roller 13. The first sprocket 301 installed on the reducer 32 cooperates with the transmission chain 303 to ensure smooth power transmission. The advantage of this design is that through precise speed control and torque output, the uniformity and quality of the wire coiling can be guaranteed, while improving the stability and durability of the equipment.

[0029] Furthermore, the first sprocket 301 is connected to the second sprocket 302 via a transmission chain 303, and the second sprocket 302 is connected to the winding roller 13 via a coupling 33. In this design, the first sprocket 301 is connected to the second sprocket 302 via the transmission chain 303, and the second sprocket 302 is connected to the winding roller 13 via the coupling 33, achieving efficient power transmission. The advantage of this design is that the use of the transmission chain 303 reduces the noise and wear that may be generated by direct transmission, while the coupling 33 provides a certain degree of flexibility, helping to absorb vibration and protect the equipment from damage.

[0030] Furthermore, a second support frame 14 is fixedly mounted on the upper end surface of the base frame 11, facing away from the two first support frames 12. The top of the second support frame 14 is rotatably connected to the second sprocket 302 via a mounting clip 101. In this design, the second support frame 14 is a key component of the base frame 11, connected to the second sprocket 302 via the mounting clip 101. This design has the advantage of providing additional stability, ensuring stable operation of the second sprocket 302 under high loads, while also facilitating maintenance and adjustment.

[0031] Embodiment 3

[0032] In order to improve the efficiency of taking out the wire after winding, Figure 1 、 Figure 2 and Figure 3 As shown, in this embodiment, the tops of the two first support frames 12 are fixedly mounted with mounting clamps 101, and the tops of the two first support frames 12 are rotatably connected to the winding roller 13 through the mounting clamps 101.

[0033] Furthermore, the hood 21 is fixedly connected to the two first support frames 12 via mounting bolts, covering the top, sides, and rear end of the winding roller 13. In this design, the first support frames 12 are connected to the winding roller 13 via mounting clips 101. The advantage of this design is that the use of mounting clips 101 simplifies the installation and maintenance of the winding roller 13, allows for quick removal of the winding roller 13, and provides reliable fixation, ensuring the stability of the winding roller 13 during high-speed operation.

[0034] Furthermore, the nozzle 22 is connected to and installed via a connecting pipe 23 made of stainless steel. The end of the connecting pipe 23, facing away from the nozzle 22, is connected to a turbine blower. The wind shield 21 is designed to cover the top, sides, and rear end of the winding roller 13 and is secured to the first support frame 12 via mounting bolts. This design has the advantage that the wind shield 21 not only protects the winding roller 13 from external interference but also helps to concentrate the cooling airflow, improving cooling efficiency. It also facilitates assembly and maintenance of the entire device.

[0035] When using the present invention, ensure that all components are correctly installed and fixed in place, check that all connections are secure, that the transmission chain 303 is properly tensioned, and that all bolts and buckles are tightened;

[0036] Turn on the power supply and start the drive motor 31. The motor will reduce the rotational speed through the speed reducer 32, increase the torque, and drive the second sprocket 302 through the first sprocket 301 and the transmission chain 303. The second sprocket 302 is connected to the winding roller 13 through the coupling 33, driving the winding roller 13 to start rotating. The rotation of the winding roller 13 will drive the wire to wind. The wire starts to wind into a coil under the rotation of the winding roller 13. Start the turbo fan and supply air to the nozzle 22 through the connecting pipe 23. The nozzle 22 blows air through the openings on the air hood 21 onto the wire coil being wound for cooling. While the wire is winding on the winding roller 13, it is cooled by the wind force of the nozzle 22 to ensure the physical properties and dimensional stability of the wire. During the entire cooling process of the wire coil, it is necessary to monitor the cooling effect of the wire and the quality of the coil. If necessary, adjust the air volume of the turbo fan to optimize the cooling effect. Once the wire coil reaches the required size and cooling state, stop the drive motor 31 and the turbo fan, remove the mounting clip 101 on the first support frame 12, and thus remove the cooled wire coil from the winding roller 13 for subsequent packaging or storage.

[0037] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. A wire coil cooling device for ferrous metal smelting rolled products, comprising a base (1), a cooling component (2) fixedly mounted above the base (1), characterized in that: The base (1) comprises a bottom frame (11), two first support frames (12) are fixedly mounted on one side of the upper end surface of the bottom frame (11), winding rollers (13) are rotatably mounted on top of opposite sides of the two first support frames (12), and a power unit (3) is fixedly mounted on the other side of the upper end surface of the bottom frame (11); The cooling assembly (2) comprises a wind hood (21), the wind hood (21) being fixedly mounted on the rear ends of the two first support frames (12), the inner side of the wind hood (21) not being in contact with the winding roller (13), and the wind hood (21) having holes equidistantly opened and a nozzle (22) embedded therein.

2. The wire coil cooling device for ferrous metal smelting and rolling products according to claim 1, characterized in that, The power unit (3) includes a driving motor (31), a reducer (32) is installed on one end of the driving motor (31), a first sprocket (301) is installed on the reducer (32), and the reducer (32) and the driving motor (31) are fixedly mounted on the upper end surface of the base frame (11).

3. The wire coil cooling device for ferrous metal smelting and rolling products according to claim 2, characterized in that, The first sprocket (301) is driven by a transmission chain (303) to install a second sprocket (302), and the second sprocket (302) is connected to the winding roller (13) through a coupling (33).

4. A wire coil cooling device for ferrous metal smelting and rolling products according to claim 1, characterized in that, A second support frame (14) is fixedly mounted on the side of the upper end surface of the base frame (11) facing away from the two first support frames (12), and the top of the second support frame (14) is rotatably connected to the second sprocket (302) via a mounting card (101).

5. A wire coil cooling device for ferrous metal smelting and rolling products according to claim 1, characterized in that, The tops of the two first support frames (12) are both fixedly mounted with mounting cards (101), and the tops of the two first support frames (12) are rotatably connected to the winding roller (13) via the mounting cards (101).

6. The wire coil cooling device for ferrous metal smelting and rolling products according to claim 1, characterized in that, The wind cover (21) is fixedly connected to the two first support frames (12) via mounting bolts, and the wind cover (21) covers both sides of the top and the rear end of the winding roller (13).

7. The wire coil cooling device for ferrous metal smelting rolled products according to claim 1, characterized in that: The nozzle (22) is connected and installed via a connecting pipe (23). The connecting pipe (23) is designed with a stainless steel material. One end of the connecting pipe (23) away from the nozzle (22) is connected and installed with a turbine blower.

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