Efficient tin soldering device for intelligent transformer
By combining the design of base, tin furnace, cooling pool and translation mechanism, the problem of inconvenient disassembly and maintenance of transformer solder devices is solved, and an efficient and convenient disassembly and maintenance process is achieved.
Patent Information
- Application Number
- CN202422008156.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The existing transformer soldering devices are not convenient for disassembly and maintenance, and are cumbersome to operate, time-consuming and labor-intensive, making it difficult to meet the needs of many parties.
The combination design of the base, tin furnace, cooling pool, translation mechanism, mounting frame, servo motor, stud, moving block, guide rod, top plate, electric push rod, clamp and connecting mechanism is adopted to simplify the disassembly process of the translation mechanism.
It realizes convenient disassembly and maintenance, is easy to operate, saves time and effort, improves work efficiency, and meets the needs of multiple parties.
Smart Images

Figure CN223160174U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of soldering devices, in particular to an intelligent transformer high-efficiency soldering device. Background Technique
[0002] An intelligent transformer is a transformer that can interact with other devices or systems through a network in an intelligent system environment; various sensors and actuators embedded inside it, under the management of an intelligent unit, ensure the safe, reliable, and economical operation of the transformer. When manufacturing intelligent transformers, a soldering device is often required to solder the pins of the transformer.
[0003] After retrieval, a patent with the application number CN202322394942.X discloses an automatic soldering device for transformers, belonging to the technical field of transformer production equipment. This kind of automatic soldering device for transformers includes a base, on the top of which a placement rack, a conveyor belt, a cooling pool, and a soldering pool are successively installed. On both sides of the top of the base, heightening frames are installed, and a translation mechanism is connected to the top of the heightening frames. The top of the translation mechanism is connected to a lifting mechanism. The lifting mechanism includes a gantry frame. On both sides of the inner top of the gantry frame, a pair of sliding rods are installed. The bottom end of the sliding rods is installed with a bottom plate, and a lifting plate is slidably connected to the outer side of the sliding rods.
[0004] However, in actual use, the above patent has the following defects: it is not convenient to disassemble and maintain the translation mechanism. The disassembly operation is cumbersome, time-consuming and laborious, and the efficiency is low, making it difficult to meet the multiple needs. Therefore, we propose an intelligent transformer high-efficiency soldering device. Content of the Utility Model
[0005] The purpose of the utility model is to provide an intelligent transformer high-efficiency soldering device to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: An intelligent transformer high-efficiency soldering device includes a base. On the right side of the top of the base, a tin furnace is fixedly installed. On the left side of the top of the base and located on the left side of the tin furnace, a cooling pool is fixedly installed. On the left side of the top of the base, a placement plate is fixedly installed. At the rear side of the top of the base, a translation mechanism is arranged, and the translation mechanism is fixed to the base through a connection mechanism.
[0007] Further, the translation mechanism includes a mounting frame, a servo motor, a stud, a moving block, a guide rod, a top plate, a first electric push rod, a concave plate, a second electric push rod and a clamping plate. The rear side of the top of the base is movably connected with the mounting frame. The top of the right side of the mounting frame is fixedly connected with the servo motor. The output end of the servo motor is fixedly connected with the stud. The left end of the stud penetrates through the mounting frame and extends to the inside of the mounting frame. The left end of the stud is rotatably connected with the left side inner wall of the mounting frame. The surface of the stud is threadedly connected with the moving block. The left and right sides of the inner wall of the mounting frame are fixedly connected by the guide rod.
[0008] Further, the moving block is slidably sleeved on the surface of the guide rod. The top of the moving block is fixedly connected with the top plate. The top of the top plate is fixedly connected with the first electric push rod. The telescopic end of the first electric push rod penetrates through the top plate and extends to the outside of the top plate and is fixedly connected with the concave plate. Both the left and right sides of the concave plate are fixedly connected with the second electric push rod. The telescopic end of the second electric push rod penetrates through the concave plate and extends to the inside of the concave plate and is fixedly connected with the clamping plate.
[0009] Further, the connection mechanism includes a movable groove, a slot, a plug, a clamping groove, a bearing, a threaded rod, a handle, a threaded plate, a clamping block and a guide post. The movable groove is opened above the rear side of the base.
[0010] Further, two slots are symmetrically opened on the rear side of the top of the base. The slots communicate with the movable groove. The position of the bottom of the mounting frame corresponding to the slots is fixedly connected with the plug.
[0011] Further, the bottom of the plug penetrates through the slot and extends to the inside of the movable groove. The plug is movably inserted into the slot. The lower rear side of the plug is provided with the clamping groove. The front side inner wall of the movable groove is fixedly connected with the bearing. The threaded rod is rotatably connected to the rear side of the bearing.
[0012] Further, the rear end of the threaded rod is fixedly connected with the handle. The surface of the threaded rod is threadedly connected with the threaded plate. The front side of the threaded plate is in movable contact with the rear side of the plug. The clamping block is movably clamped in the clamping groove. The clamping block is fixedly connected with the threaded plate. The front side of the inner wall of the movable groove is fixedly connected with the guide post. The rear end of the guide post penetrates through the threaded plate and extends to the outside of the threaded plate. The guide post is movably connected with the threaded plate.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] The utility model is mutually matched by a base, a soldering furnace, a cooling pool, a placing plate, a translation mechanism, a mounting rack, a servo motor, a stud, a moving block, a guide rod, a top plate, a first electric push rod, a concave plate, a second electric push rod, a clamping plate, a connecting mechanism, a movable groove, a slot, a plug, a clamping groove, a threaded rod, a handle, a threaded plate, a clamping block and a guide post, and achieves the effect of facilitating the disassembly and maintenance of the translation mechanism. During disassembly, the operation is simple, time-saving and labor-saving, and the working efficiency is high, which can greatly meet the needs of multiple parties. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a front view structural schematic diagram of the utility model;
[0016] Figure 2 is a top view structural schematic diagram of the utility model;
[0017] Figure 3 is a structural schematic diagram of the base of the utility model;
[0018] Figure 4 is a structural schematic diagram of the plug of the utility model;
[0019] Figure 5 is a rear view structural schematic diagram of the utility model;
[0020] Figure 6 is a structural schematic diagram of the threaded plate of the utility model.
[0021] In the figure: 1. Base; 2. Soldering furnace; 3. Cooling pool; 4. Placing plate; 5. Translation mechanism; 501. Mounting rack; 502. Servo motor; 503. Stud; 504. Moving block; 505. Guide rod; 506. Top plate; 507. First electric push rod; 508. Concave plate; 509. Second electric push rod; 510. Clamping plate; 6. Connecting mechanism; 601. Movable groove; 602. Slot; 603. Plug; 604. Clamping groove; 605. Threaded rod; 606. Handle; 607. Threaded plate; 608. Clamping block; 609. Guide post. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0023] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise stated, the meaning of "a plurality" is two or more.
[0024] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0025] Please refer to Figure 1-6 , an intelligent transformer high-efficiency soldering device, including a base 1, a soldering furnace 2 is fixedly installed on the right side of the top of the base 1, a cooling pool 3 is fixedly installed on the top of the base 1 and on the left side of the soldering furnace 2, a placement plate 4 is fixedly installed on the left side of the top of the base 1, a translation mechanism 5 is arranged at the rear side of the top of the base 1, and the translation mechanism 5 is fixed to the base 1 through a connection mechanism 6.
[0026] Specifically, the translation mechanism 5 includes a mounting frame 501, a servo motor 502, a stud 503, a moving block 504, a guide rod 505, a top plate 506, a first electric push rod 507, a concave plate 508, a second electric push rod 509, and a clamping plate 510. The mounting frame 501 is movably connected to the rear side of the top of the base 1. The top of the right side of the mounting frame 501 is fixedly connected to the servo motor 502. The output end of the servo motor 502 is fixedly connected to the stud 503. The left end of the stud 503 penetrates through the mounting frame 501 and extends into the interior of the mounting frame 501. The left end of the stud 503 is rotatably connected to the left side inner wall of the mounting frame 501. The surface of the stud 503 is threadedly connected to the moving block 504. The left and right inner walls of the mounting frame 501 are fixedly connected by the guide rod 505.
[0027] During specific implementation, the moving block 504 is slidably sleeved on the surface of the guiding rod 505. A top plate 506 is fixedly connected to the top of the moving block 504. A first electric push rod 507 is fixedly connected to the top of the top plate 506. The telescopic end of the first electric push rod 507 penetrates through the top plate 506 and extends to the outside of the top plate 506 and is fixedly connected to a concave plate 508. Second electric push rods 509 are fixedly connected to both the left and right sides of the concave plate 508. The telescopic ends of the second electric push rods 509 penetrate through the concave plate 508 and extend to the inside of the concave plate 508 and are fixedly connected to clamping plates 510.
[0028] Specifically, the connecting mechanism 6 includes a movable groove 601, a slot 602, a plug 603, a clamping groove 604, a bearing, a threaded rod 605, a handle 606, a threaded plate 607, a clamping block 608, and a guiding column 609. A movable groove 601 is formed above the rear side of the base 1.
[0029] During specific implementation, two slots 602 are symmetrically formed at the rear side of the top of the base 1. The slots 602 communicate with the movable groove 601. A plug 603 is fixedly connected to the bottom of the mounting frame 501 corresponding to the position of the slots 602.
[0030] Specifically, the bottom of the plug 603 penetrates through the slot 602 and extends to the inside of the movable groove 601. The plug 603 is movably inserted into the slot 602. A clamping groove 604 is formed below the rear side of the plug 603. A bearing is fixedly connected to the front side of the inner wall of the movable groove 601. A threaded rod 605 is rotatably connected to the rear side of the bearing.
[0031] During specific implementation, a handle 606 is fixedly connected to the rear end of the threaded rod 605. A threaded plate 607 is threadedly connected to the surface of the threaded rod 605. The front side of the threaded plate 607 is in movable contact with the rear side of the plug 603. A clamping block 608 is movably clamped in the clamping groove 604. The clamping block 608 is fixedly connected to the threaded plate 607. A guiding column 609 is fixedly connected to the front side of the inner wall of the movable groove 601. The rear end of the guiding column 609 penetrates through the threaded plate 607 and extends to the outside of the threaded plate 607. The guiding column 609 is movably connected to the threaded plate 607.
[0032] During actual application: When it is necessary to disassemble and maintain the translation mechanism 5, only need to rotate the handle 606 counterclockwise, thereby driving the threaded rod 605 to rotate, so that the threaded plate 607 drives the clamping block 608 to move towards the side away from the clamping groove 604, so that the clamping block 608 disengages from the clamping groove 604. Then, pull the mounting frame 501 upward, so that the plug 603 disengages from the slot 602, and thus the translation mechanism 5 can be removed. Then, the maintenance work can be carried out. Through the above steps, the translation mechanism 5 can be disassembled and maintained conveniently, and the operation is simple, time-saving and labor-saving, greatly improving the work efficiency.
[0033] All components in the present utility model are common standard components or components known to those skilled in the art. Their structures and principles can be known to those skilled in the art through technical manuals or obtained through conventional experimental methods. At the same time, the standard parts used in this application document can be purchased from the market. Each component in this application document can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. The machines, parts, and equipment all adopt conventional models in the prior art.
[0034] Through those skilled in the art, all the electrical components in this case are connected to their adapted power supplies through wires, and appropriate controllers and encoders should be selected according to the actual situation to meet the control requirements. For the specific connection and control sequence, reference should be made to the working principle and the electrical connection should be completed according to the sequence of the electrical components working successively. The detailed connection means are well-known techniques in the art. The present utility model mainly introduces the working principle and process and will not elaborate on the electrical control.
[0035] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. An efficient soldering device for an intelligent transformer, characterized in that, It includes a base (1), on the right side of the top of the base (1), a soldering furnace (2) is fixedly installed. On the top of the base (1) and on the left side of the soldering furnace (2), a cooling pool (3) is fixedly installed. On the left side of the top of the base (1), a placement plate (4) is fixedly installed, and the placement plate (4) is used to place the intelligent transformer. On the rear side of the top of the base (1), a translation mechanism (5) is provided, and the translation mechanism (5) is fixed to the base (1) through a connection mechanism (6).
2. The high-efficiency soldering device for an intelligent transformer according to claim 1, wherein: The translation mechanism (5) includes a mounting frame (501). The mounting frame (501) is movably connected to the rear side of the top of the base (1). On the top of the right side of the mounting frame (501), a servo motor (502) is fixedly connected. The output end of the servo motor (502) is fixedly connected to a stud (503). The left end of the stud (503) penetrates through the mounting frame (501) and extends to the inside of the mounting frame (501). The left end of the stud (503) is rotatably connected to the left side inner wall of the mounting frame (501). A moving block (504) is threadedly connected to the surface of the stud (503). Between the left and right inner walls of the mounting frame (501), a guide rod (505) is fixedly connected.
3. The high-efficiency soldering device for intelligent transformers according to claim 2, wherein: The moving block (504) is slidably sleeved on the surface of the guide rod (505). On the top of the moving block (504), a top plate (506) is fixedly connected. On the top of the top plate (506), a first electric push rod (507) is fixedly connected. The telescopic end of the first electric push rod (507) penetrates through the top plate (506) and extends to the outside of the top plate (506) and is fixedly connected to a concave plate (508). On both the left and right sides of the concave plate (508), a second electric push rod (509) is fixedly connected. The telescopic end of the second electric push rod (509) penetrates through the concave plate (508) and extends to the inside of the concave plate (508) and is fixedly connected to a clamping plate (510).
4. An efficient soldering device for an intelligent transformer according to claim 3, characterized in that: The connection mechanism (6) includes a movable groove (601). A movable groove (601) is opened above the rear side of the base (1).
5. The high-efficiency soldering device for an intelligent transformer according to claim 4, wherein: On the rear side of the top of the base (1), two slots (602) are symmetrically opened. The slots (602) communicate with the movable groove (601). At the position corresponding to the slots (602) at the bottom of the mounting frame (501), a plug (603) is fixedly connected.
6. The high-efficiency soldering device for an intelligent transformer according to claim 5, characterized in that: The bottom of the plug (603) penetrates through the slot (602) and extends to the inside of the movable groove (601). The plug (603) is movably inserted into the slot (602). At the lower rear side of the plug (603), a clamping groove (604) is opened. On the front side inner wall of the movable groove (601), a bearing is fixedly connected, and a threaded rod (605) is rotatably connected to the rear side of the bearing.
7. The high-efficiency soldering device for intelligent transformers according to claim 6, characterized in that: A handle (606) is fixedly connected to the rear end of the threaded rod (605). A threaded plate (607) is threadedly connected to the surface of the threaded rod (605). The front side of the threaded plate (607) is in movable contact with the rear side of the insertion block (603). A clamping block (608) is movably clamped inside the clamping groove (604). The clamping block (608) is fixedly connected to the threaded plate (607). A guide post (609) is fixedly connected to the front side of the inner wall of the movable groove (601). The rear end of the guide post (609) penetrates through the threaded plate (607) and extends to the outside of the threaded plate (607). The guide post (609) is movably connected to the threaded plate (607).
Citation Information
Patent Citations
Automatic tin soldering device for transformer
CN220880867U