Toy outer layer plush cutting device
By designing the winding and material separation mechanism, the problem of plush fabric adhesion is solved, automatic winding and separation is achieved, work efficiency is improved, and labor intensity is reduced.
Patent Information
- Application Number
- CN202422275792.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-18
AI Technical Summary
During the use of the existing toy outer plush cutting device, after the laser cutting equipment is cut, the fabric blocks and the plush fabric are easily adhered, and need to be separated manually, resulting in low work efficiency and high labor intensity.
A toy outer plush cutting device including a winding mechanism and a material separation mechanism is designed. The winding mechanism realizes automatic winding of plush fabric residual material, and the adhesive fabric block is automatically separated through the material separation mechanism. The material separation barb is hooked into the fiber and rotated to separate the fabric block, and automatically falls into the collection box.
The automatic winding of plush fabric residual material and the automatic separation of bonded fabric blocks are realized, which improves work efficiency and reduces labor intensity.
Smart Images

Figure CN223160250U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cutting devices, and more specifically, relates to a cutting device for the outer layer of a toy plush. Background Art
[0002] Plush is a newly developed knitted warp-knitted fabric. It is a cotton fabric with a lush and fluffy surface after brushing. When the outer plush fabric of plush toys is processed using laser cutting equipment, it is usually necessary to lay the plush fabric on the laser cutting equipment and then cut the plush fabric into different shapes through the laser cutting head.
[0003] According to application number: CN202122768019.9, a plush toy fabric processing and cutting device disclosed includes a main frame and a drive roller. A servo motor is fixed to the left end face of the main frame. The output end of the servo motor is connected to a connecting rod. The outer surface of the connecting rod is mounted with an adjustment plate. A positioning slot is provided on the inner side of the adjustment plate. An electric push rod is mounted inside the positioning slot. A cutting knife is mounted on the output end of the electric push rod. An angle adjustment mechanism is provided on the lower right side of the positioning slot. The drive roller is placed in the center of the main frame and is used to support the fabric body. The left and right end faces of the fabric body are provided with a conveying limit mechanism. By cooperating with the drive gear, the electric push rod can be rotated at multiple angles to facilitate subsequent cutting of the fabric body. The positioning slot can limit the electric push rod to minimize the electric push rod from shaking significantly during use.
[0004] Based on the above, during the use of the existing toy outer layer plush cutting device, after the laser cutting equipment cuts the plush fabric, it is inevitable that some of the cut fabric pieces will stick to the plush fabric. Usually, the stuck fabric pieces need to be separated manually, which results in low work efficiency and high labor intensity. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a toy outer layer plush cutting device to solve the problem that in the use of the existing toy outer layer plush cutting device, when the laser cutting equipment cuts the plush fabric, some cut cloth blocks will inevitably stick to the plush fabric, and the stuck cloth blocks usually need to be separated manually, resulting in low work efficiency and high labor intensity.
[0006] The purpose and effect of the toy outer layer plush cutting device of the utility model are achieved by the following specific technical means:
[0007] A plush cutting device for the outer layer of a toy, comprising a frame, support legs, fixed plates, a sliding frame, a cutting member, fixed blocks, a collection box, a winding roller, a material distributing roller, a winding mechanism and a material distributing mechanism; a plurality of support legs are provided, and the plurality of support legs are fixedly connected to the lower end surface of the frame; two fixed plates are provided, and the two fixed plates are fixedly connected to the front end surface of the frame; the sliding frame is slidably mounted on the upper end surface of the frame; the cutting member is mounted on the outer side of the sliding frame; two fixed blocks are provided, and the two fixed blocks are fixedly connected to the upper end surface of the frame; the collection box is placed in front of the support legs; the winding roller is rotatably connected to the inner sides of the two fixed plates; the material distributing roller is rotatably connected to the inner sides of the two fixed plates; the winding mechanism is arranged at the front end of the frame; the material distributing mechanism is arranged on the outer side of the fixed plate.
[0008] Further, the winding mechanism includes: a conveying roller, a conveyor belt, a rotating roller and plush fabric; two conveying rollers are provided, and the two conveying rollers are rotatably connected to the inner side of the frame; the conveyor belt is wrapped around the outer sides of the two conveying rollers; the rotating roller is rotatably connected to the inner sides of the two fixed plates; the front end of the plush fabric is wrapped around the outer side of the winding roller, and the plush fabric is laid on the upper end surface of the conveyor belt.
[0009] Further, the winding mechanism further includes: sliding blocks, pressing wheels, compression springs and fastening bolts; two sliding blocks are provided, and the two sliding blocks are respectively slidably connected to the inner sides of the two fixed blocks; two pressing wheels are provided, and the two pressing wheels are respectively rotatably connected to the outer sides of the two sliding blocks; two compression springs are provided, the lower ends of the two compression springs are respectively fixedly connected to the upper end surfaces of the two sliding blocks, and the upper ends of the two compression springs are respectively fixedly connected to the inner sides of the two fixed blocks; two fastening bolts are provided, and the two fastening bolts are respectively threadedly connected to the inner sides of the two sliding blocks.
[0010] Further, the winding mechanism further includes: first belt pulleys and a first transmission belt; two groups of first belt pulleys are provided, one group of first belt pulleys are fixedly connected to the outer sides of the rear conveying rollers, and the other group of first belt pulleys are fixedly connected to the outer sides of the winding rollers; two first transmission belts are provided, and the two first transmission belts are respectively wrapped around the outer sides of the two groups of first belt pulleys.
[0011] Further, the material distributing mechanism includes: fixed gears and connecting gears; two fixed gears are provided, and the two fixed gears are fixedly connected to the outer sides of the material distributing rollers; two connecting gears are provided, and the two connecting gears are respectively rotatably connected to the outer sides of the two fixed plates, and the two connecting gears are respectively engaged with the two fixed gears.
[0012] Further, the material distributing mechanism further includes: a second pulley, a second transmission belt, a flexible rod, a material distributing barb, and a material distributing plate; there are two sets of the second pulleys, one set of second pulleys are respectively fixedly connected to the outer sides of two connecting gears, and the other set of second pulleys are both fixedly connected to the outer side of the winding roller; there are two second transmission belts, and the two second transmission belts are respectively wrapped around the outer sides of the two sets of second pulleys; there are several flexible rods, and several flexible rods are all fixedly connected to the outer side of the material distributing roller; there are multiple sets of material distributing barbs, and multiple sets of material distributing barbs are respectively fixedly connected to the outer sides of several flexible rods; the material distributing plate is fixedly connected to the inner sides of two fixing plates.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] Through the setting of the winding mechanism, the winding of the surplus material of the plush fabric is realized. When the front-end plush fabric is cut, when the conveying roller rotates to drive the conveyor belt to convey the plush fabric forward, the rotation of the conveying roller will drive the winding roller to rotate through the first pulley and the first transmission belt, so as to wind the plush fabric, which is convenient for cleaning the surplus material of the plush fabric and improves the work efficiency; through the setting of the material distributing mechanism, the separation of the adhered fabric blocks on the plush fabric is realized. When the winding roller rotates, it will drive the connecting gear to rotate through the second pulley and the second transmission belt, and the rotation of the connecting gear will drive the material distributing roller to rotate under the action of meshing with the fixed gear. The rotation of the material distributing roller will drive the material distributing barb to rotate through the flexible rod. When the material distributing barb rotates, it will hook into the fibers on the lower end face of the plush fabric, and as the material distributing barb rotates, it will separate the fabric blocks cut from the plush fabric from the plush fabric. The cut fabric blocks will rotate with the material distributing barb. When the material distributing barb drives the fabric blocks to rotate to the lower end face of the material distributing plate, the material distributing plate will separate the fabric blocks, so that the fabric blocks fall into the collection box, without manual operation, which improves the work efficiency and reduces the labor intensity; through the setting of the above mechanisms, the winding of the surplus material of the plush fabric is realized, the work efficiency is improved, and the separation of the adhered fabric blocks on the plush fabric is also realized, the work efficiency is improved, and the labor intensity is reduced. Description of the Drawings
[0015] Figure 1 is a schematic structural diagram of the main body of the utility model.
[0016] Figure 2 is a schematic structural diagram of the winding roller of the utility model.
[0017] Figure 3 is a schematic structural diagram of the first pulley of the utility model.
[0018] Figure 4 is a schematic structural diagram of the conveying roller of the utility model.
[0019] Figure 5It is a schematic structural view of the cross-section of the fixed block of the present utility model.
[0020] Figure 6 It is a schematic structural view of the material dividing plate of the present utility model.
[0021] Figure 7 It is a schematic structural view of the material dividing roller of the present utility model.
[0022] In the figure, the corresponding relationship between the component names and the drawing numbers is as follows:
[0023] 1. Frame; 2. Support leg; 3. Fixed plate; 4. Sliding frame; 5. Cutting piece; 6. Fixed block; 7. Collection box; 8. Rewinding roller; 9. Material dividing roller; 10. Conveying roller; 11. Conveyor belt; 12. Rotating roller; 13. Fluffy fabric; 14. Sliding block; 15. Pressing wheel; 16. Compression spring; 17. Tightening bolt; 18. First belt pulley; 19. First transmission belt; 20. Fixed gear; 21. Connecting gear; 22. Second belt pulley; 23. Second transmission belt; 24. Flexible rod; 25. Material dividing barb; 26. Material dividing plate. Specific embodiments
[0024] The following further describes in detail the embodiments of the present utility model with reference to the drawings and embodiments.
[0025] Embodiment 1:
[0026] As shown in the attached Figures 1 - 5 figure:
[0027] The present utility model provides a plush cutting device for the outer layer of a toy, including a frame 1, support legs 2, fixed plates 3, a sliding frame 4, a cutting piece 5, fixed blocks 6, a collection box 7, a rewinding roller 8, a material dividing roller 9, a rewinding mechanism and a material dividing mechanism; there are multiple support legs 2, and multiple support legs 2 are fixedly connected to the lower end surface of the frame 1; there are two fixed plates 3, and two fixed plates 3 are fixedly connected to the front end surface of the frame 1; the sliding frame 4 is slidably installed on the upper end surface of the frame 1; the cutting piece 5 is installed on the outside of the sliding frame 4; there are two fixed blocks 6, and two fixed blocks 6 are fixedly connected to the upper end surface of the frame 1; the collection box 7 is placed in front of the support legs 2; the rewinding roller 8 is rotatably connected to the inside of the two fixed plates 3; the material dividing roller 9 is rotatably connected to the inside of the two fixed plates 3; the rewinding mechanism is arranged at the front end of the frame 1; the material dividing mechanism is arranged outside the fixed plate 3.
[0028] Among them, the winding mechanism includes: conveying rollers 10, conveyor belt 11, rotating roller 12, plush fabric 13, sliding blocks 14, pressing wheels 15, compression springs 16, fastening bolts 17, first pulleys 18 and first transmission belts 19; there are two conveying rollers 10, and both of the two conveying rollers 10 are rotatably connected to the inner side of the frame 1; the conveyor belt 11 is coated on the outer sides of the two conveying rollers 10; the rotating roller 12 is rotatably connected to the inner sides of the two fixing plates 3; the front end of the plush fabric 13 is coated on the outer side of the winding roller 8, and the plush fabric 13 is laid on the upper surface of the conveyor belt 11; there are two sliding blocks 14, and the two sliding blocks 14 are respectively slidably connected to the inner sides of the two fixing blocks 6; there are two pressing wheels 15, and the two pressing wheels 15 are respectively rotatably connected to the outer sides of the two sliding blocks 14; there are two compression springs 16, the lower ends of the two compression springs 16 are respectively fixedly connected to the upper surfaces of the two sliding blocks 14, and the upper ends of the two compression springs 16 are respectively fixedly connected to the inner sides of the two fixing blocks 6; there are two fastening bolts 17, and the two fastening bolts 17 are respectively threadedly connected to the inner sides of the two sliding blocks 14; there are two sets of first pulleys 18, one set of first pulleys 18 are all fixedly connected to the outer sides of the rear conveying rollers 10, and the other set of first pulleys 18 are all fixedly connected to the outer sides of the winding rollers 8; there are two first transmission belts 19, and the two first transmission belts 19 are respectively coated on the outer sides of the two sets of first pulleys 18.
[0029] Specific usage method and function of this embodiment: When the front-end plush fabric 13 is cut, when the conveying roller 10 rotates to drive the conveyor belt 11 to convey the plush fabric 13 forward, the rotation of the conveying roller 10 will drive the winding roller 8 to rotate through the first pulley 18 and the first transmission belt 19 to wind the plush fabric 13, and the settings of the sliding blocks 14 and the pressing wheels 15 will press the plush fabric 13 on the upper surface of the conveyor belt 11 under the action of the compression springs 16, and the sliding blocks 14 can be fastened by tightening the fastening bolts 17.
[0030] Embodiment Two:
[0031] On the basis of Embodiment One, as Figures 6 - 7As shown in the figure, the material distributing mechanism includes: a fixed gear 20, a connecting gear 21, a second pulley 22, a second transmission belt 23, a flexible rod 24, a material distributing barb 25 and a material distributing plate 26; there are two fixed gears 20, and both of the two fixed gears 20 are fixedly connected to the outside of the material distributing roller 9; there are two connecting gears 21, and the two connecting gears 21 are respectively rotatably connected to the outside of the two fixing plates 3, and the two connecting gears 21 are respectively engaged with the two fixed gears 20; there are two groups of second pulleys 22, one group of second pulleys 22 are respectively fixedly connected to the outside of the two connecting gears 21, and the other group of second pulleys 22 are both fixedly connected to the outside of the winding roller 8; there are two second transmission belts 23, and the two second transmission belts 23 are respectively wrapped around the outside of the two groups of second pulleys 22; there are several flexible rods 24, and several flexible rods 24 are all fixedly connected to the outside of the material distributing roller 9; there are multiple groups of material distributing barbs 25, and the multiple groups of material distributing barbs 25 are respectively fixedly connected to the outside of the several flexible rods 24; the material distributing plate 26 is fixedly connected to the inside of the two fixing plates 3.
[0032] The specific usage mode and function of this embodiment: When the winding roller 8 rotates, it will drive the connecting gear 21 to rotate through the second pulley 22 and the second transmission belt 23. The rotation of the connecting gear 21 will drive the material distributing roller 9 to rotate under the action of meshing with the fixed gear 20. The rotation of the material distributing roller 9 will drive the material distributing barb 25 to rotate through the flexible rod 24. When the material distributing barb 25 rotates, it will hook into the fibers on the lower end surface of the plush fabric 13, and separate the cut fabric block from the plush fabric 13 as the material distributing barb 25 rotates. The cut fabric block will rotate with the material distributing barb 25. When the material distributing barb 25 drives the fabric block to rotate to the lower end surface of the material distributing plate 26, the material distributing plate 26 will separate the fabric block, causing the fabric block to fall into the collection box 7.
[0033] In this article, the following points need to be noted:
[0034] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.
[0035] 2. Without conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0036] The above is only the specific implementation manner of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should all be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.
Claims
1. A plush cutting device for the outer layer of a toy, comprising a frame (1), support legs (2), fixed plates (3), a sliding frame (4), a cutting member (5), fixed blocks (6), a collection box (7), a winding roller (8), a material dividing roller (9), a winding mechanism, and a material dividing mechanism; a plurality of the support legs (2) are provided, and the plurality of support legs (2) are all fixedly connected to the lower end surface of the frame (1); two of the fixed plates (3) are provided, and the two fixed plates (3) are all fixedly connected to the front end surface of the frame (1); the sliding frame (4) is slidably installed on the upper end surface of the frame (1); it is characterized in that: The cutting member (5) is installed on the outer side of the sliding frame (4); there are two fixing blocks (6), and both of the two fixing blocks (6) are fixedly connected to the upper end surface of the machine frame (1); the collection box (7) is placed in front of the support legs (2); the winding roller (8) is rotatably connected to the inner sides of the two fixing plates (3); the material distributing roller (9) is rotatably connected to the inner sides of the two fixing plates (3); the winding mechanism is arranged at the front end of the machine frame (1); the material distributing mechanism is arranged on the outer side of the fixing plate (3).
2. The plush cutting device for the outer layer of a toy according to claim 1, wherein: The winding mechanism includes: a conveying roller (10), a conveyor belt (11), a rotating roller (12) and a plush fabric (13); there are two conveying rollers (10), and both of the two conveying rollers (10) are rotatably connected to the inner side of the machine frame (1); the conveyor belt (11) is wrapped around the outer sides of the two conveying rollers (10); the rotating roller (12) is rotatably connected to the inner sides of the two fixing plates (3); the front end of the plush fabric (13) is wrapped around the outer side of the winding roller (8), and the plush fabric (13) is laid on the upper end surface of the conveyor belt (11).
3. The plush cutting device for the outer layer of a toy according to claim 2, wherein: The winding mechanism further includes: sliding blocks (14), pressing wheels (15), compression springs (16) and fastening bolts (17); there are two sliding blocks (14), and the two sliding blocks (14) are respectively slidably connected to the inner sides of the two fixing blocks (6); there are two pressing wheels (15), and the two pressing wheels (15) are respectively rotatably connected to the outer sides of the two sliding blocks (14); there are two compression springs (16), the lower ends of the two compression springs (16) are respectively fixedly connected to the upper end surfaces of the two sliding blocks (14), and the upper ends of the two compression springs (16) are respectively fixedly connected to the inner sides of the two fixing blocks (6); there are two fastening bolts (17), and the two fastening bolts (17) are respectively threadedly connected to the inner sides of the two sliding blocks (14).
4. The outer plush cutting device for a toy according to claim 3, characterized in that: The winding mechanism further includes: first belt pulleys (18) and a first transmission belt (19); there are two groups of first belt pulleys (18), one group of first belt pulleys (18) are all fixedly connected to the outer side of the rear conveying roller (10), and the other group of first belt pulleys (18) are all fixedly connected to the outer side of the winding roller (8); there are two first transmission belts (19), and the two first transmission belts (19) are respectively wrapped around the outer sides of the two groups of first belt pulleys (18).
5. The outer plush cutting device for a toy according to claim 1, wherein: The material distributing mechanism includes: fixed gears (20) and connecting gears (21); there are two fixed gears (20), and both of the two fixed gears (20) are fixedly connected to the outer side of the material distributing roller (9); there are two connecting gears (21), and the two connecting gears (21) are respectively rotatably connected to the outer sides of the two fixing plates (3), and the two connecting gears (21) are respectively meshed with the two fixed gears (20).
6. The plush cutting device for the outer layer of a toy according to claim 5, wherein: The material distributing mechanism further includes: a second pulley (22), a second transmission belt (23), a flexible rod (24), a material distributing barb (25) and a material distributing plate (26); there are two sets of the second pulleys (22), one set of the second pulleys (22) are respectively fixedly connected to the outer sides of two connecting gears (21), and the other set of the second pulleys (22) are both fixedly connected to the outer side of the winding roller (8); there are two second transmission belts (23), and the two second transmission belts (23) are respectively wound around the outer sides of the two sets of second pulleys (22); there are several flexible rods (24), and the several flexible rods (24) are all fixedly connected to the outer side of the material distributing roller (9); there are multiple sets of material distributing barbs (25), and the multiple sets of material distributing barbs (25) are respectively fixedly connected to the outer sides of the several flexible rods (24); the material distributing plate (26) is fixedly connected to the inner sides of two fixing plates (3).
Citation Information
Patent Citations
Processing and cutting device for plush toy fabric
CN216237829U