Mounting and welding device for intelligent power equipment
Through the combined design of displacement groove, clamping positioning mechanism, drive motor and telescopic adjustment mechanism, the adaptation problem of welding devices to power equipment of different specifications is solved, and the stability and flexibility of welding operations are achieved, reducing labor intensity and cost.
Patent Information
- Application Number
- CN202422181568.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-06
AI Technical Summary
The existing welding devices cannot be well adapted to different specifications of power equipment, resulting in the inability to flexibly adjust the welding position and clamping distance, which increases labor intensity and labor costs.
The combination design of displacement groove, clamping positioning mechanism, drive motor, telescopic adjustment mechanism and double-head screw is adopted. Through the coordinated work of the electric telescopic rod and drive motor, stable fixed clamping and position adjustment of the power equipment is achieved.
It achieves good adaptation to different specifications of power equipment, reduces labor intensity and cost, and improves the stability and flexibility of welding operations.
Smart Images

Figure CN223160357U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power equipment, in particular to an installation and welding device for intelligent power equipment. Background Technique
[0002] Power equipment is an indispensable infrastructure for the operation of modern society, involving multiple links such as power generation, power transmission, power distribution, and power consumption. According to its role in the power system, it can be divided into primary equipment and secondary equipment. During the combined installation process of intelligent power equipment, a welding device will be used for processing.
[0003] For the linear welding process, the basic welding device cannot be well adapted to the welding of power equipment of different specifications, and cannot flexibly adjust the welding position and clamping distance. Using manual welding increases labor intensity and labor costs, and there are certain limitations. To solve the above technical problems, we have designed an installation and welding device for intelligent power equipment. Summary of the Utility Model
[0004] The purpose of the utility model is to provide an installation and welding device for intelligent power equipment, which has the advantage of good adaptability, and solves the problems that the basic welding device cannot be well adapted to the welding of power equipment of different specifications, cannot flexibly adjust the welding position and clamping distance, and using manual welding increases labor intensity and labor costs, and there are certain limitations.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: an installation and welding device for intelligent power equipment, including a workbench, both the left and right sides of the bottom of the workbench are fixedly connected with mounting seats, a driving motor is bolted on the surface of the mounting seat on the right side, the output end of the driving motor is fixedly connected with a double-headed screw rod, a telescopic adjustment mechanism is sleeved and installed on the left side of the surface of the double-headed screw rod, clamping and positioning mechanisms are sleeved and installed on both the left and right sides of the surface of the double-headed screw rod, and a displacement groove is horizontally opened at the center of the top of the workbench.
[0006] Preferably, the telescopic adjustment mechanism includes an auxiliary frame, the connection part between the surface of the auxiliary frame and the double-headed screw rod is in threaded connection, and an electric telescopic rod is fixedly installed inside the inner circle of the auxiliary frame.
[0007] Preferably, the output end of the electric telescopic rod is fixedly connected with a mounting head, and a movable plate is movably sleeved on the surface of the mounting head.
[0008] Preferably, one end of the movable plate away from the mounting head is movably connected with a mounting rod through a rotating shaft, and a mounting sleeve is fixedly installed on the surface of the mounting rod.
[0009] Preferably, a guiding groove is formed through the top of the mounting rod, a convex rod is fixedly connected to the top of the auxiliary frame, and the convex rod penetrates into the guiding groove and is in sliding contact with the guiding groove.
[0010] Preferably, the clamping and positioning mechanism includes a connecting sleeve, the surface of the connecting sleeve is threadedly connected to the connection part of the double-headed screw rod, and an insertion groove is formed at the top of the connecting sleeve.
[0011] Preferably, a supporting magnetic plate is movably installed at the bottom of the inner cavity of the insertion groove, and an electromagnetic part is fixedly installed on the surface of the connecting sleeve.
[0012] Preferably, a clamping plate is arranged in the inner cavity of the insertion groove, the clamping plate is adapted to the displacement groove, and a fastening bolt is threadedly connected to the surface of the clamping plate and located at the top of the workbench.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] By setting the displacement groove, the clamping and positioning mechanism, the driving motor, the telescopic adjustment mechanism and the double-headed screw rod, the present utility model has the advantage of good adaptability. It can control the electric telescopic rod to work to adjust the initial position of the mounting sleeve, and by controlling the driving motor to work, the lateral position of the mounting sleeve can be adjusted. At the same time, when the driving motor works, the position of the clamping plate will also change, so as to achieve the purpose of fixedly clamping the power equipment, ensure the stability of the welding operation, and thus well adapt to the welding processing requirements of different specifications of power equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a three-dimensional structure schematic diagram of the present utility model;
[0016] Figure 2 is a bottom three-dimensional view of the structure of the present utility model;
[0017] Figure 3 is a partial three-dimensional structure schematic diagram of the present utility model;
[0018] Figure 4 is a three-dimensional structure schematic diagram of the telescopic adjustment mechanism of the present utility model;
[0019] Figure 5 is a three-dimensional structure schematic diagram when the clamping and positioning mechanism of the present utility model is separated from the workbench.
[0020] In the figure: 1, workbench; 2, displacement groove; 3, clamping and positioning mechanism; 301, clamping plate; 302, fastening bolt; 303, insertion groove; 304, supporting magnetic plate; 305, connecting sleeve; 306, electromagnetic component; 4, driving motor; 5, telescopic adjustment mechanism; 501, electric telescopic rod; 502, auxiliary frame; 503, mounting head; 504, movable plate; 505, guiding groove; 506, convex rod; 507, mounting rod; 508, mounting sleeve; 6, double-headed screw; 7, mounting seat. Detailed implementation mode
[0021] Please refer to Figures 1 - 5 , an installation and welding device for intelligent power equipment, including a workbench 1. Both the left and right sides of the bottom of the workbench 1 are fixedly connected with mounting seats 7. A driving motor 4 is bolt-mounted on the surface of the mounting seat 7 on the right side. The output end of the driving motor 4 is fixedly connected with a double-headed screw 6. A telescopic adjustment mechanism 5 is sleeved and installed on the left side of the surface of the double-headed screw 6. Clamping and positioning mechanisms 3 are sleeved and installed on both the left and right sides of the surface of the double-headed screw 6. A displacement groove 2 is horizontally opened at the center of the top of the workbench 1. By setting the displacement groove 2, the left and right displacement space requirements of the clamping plate 301 can be met;
[0022] Please refer to Figure 2 , Figure 3 and Figure 4 , the telescopic adjustment mechanism 5 includes an auxiliary frame 502. The connection between the surface of the auxiliary frame 502 and the double-headed screw 6 is threaded. By setting the auxiliary frame 502, it can be threadedly connected with the double-headed screw 6 and meet the fixed installation requirements of the electric telescopic rod 501 and the convex rod 506. An electric telescopic rod 501 is fixedly installed inside the inner ring of the auxiliary frame 502;
[0023] Please refer to Figure 2 , Figure 3 and Figure 4 , the output end of the electric telescopic rod 501 is fixedly connected with a mounting head 503. By setting the mounting head 503, the movable installation requirements of two movable plates 504 can be met at the same time. A movable plate 504 is movably sleeved on the surface of the mounting head 503;
[0024] Please refer to Figure 2 , Figure 3 and Figure 4 , one end of the movable plate 504 away from the mounting head 503 is movably connected with a mounting rod 507 through a rotating shaft. A mounting sleeve 508 is fixedly installed on the surface of the mounting rod 507. By setting the mounting sleeve 508, a welding torch can be fixedly installed;
[0025] Please refer to Figure 2 , Figure 3 and Figure 4, a guiding groove 505 is formed through the top of the mounting rod 507. A convex rod 506 is fixedly connected to the top of the auxiliary frame 502. The convex rod 506 penetrates into the guiding groove 505 and is in sliding contact with the guiding groove 505. By providing the guiding groove 505 and the convex rod 506, the positioning and guiding functions can be achieved, and the stability of the front-back displacement of the mounting rod 507 can be ensured;
[0026] Please refer to Figure 3 and Figure 5 , the clamping and positioning mechanism 3 includes a connecting sleeve 305. The surface of the connecting sleeve 305 is threadedly connected to the connection part of the double-headed screw 6. By providing the connecting sleeve 305, it can be threadedly connected to the double-headed screw 6. In the driving state of the driving motor 4, when the double-headed screw 6 rotates, the connecting sleeve 305 can generate a lateral displacement. An insertion slot 303 is formed at the top of the connecting sleeve 305. By providing the insertion slot 303, the storage space requirement for the bottom end of the clamping plate 301 can be met;
[0027] Please refer to Figure 3 and Figure 5 , a support magnetic plate 304 is movably installed at the bottom of the inner cavity of the insertion slot 303, and an electromagnetic member 306 is fixedly installed on the surface of the connecting sleeve 305;
[0028] Please refer to Figure 3 and Figure 5 , a clamping plate 301 is arranged in the inner cavity of the insertion slot 303. The clamping plate 301 is adapted to the displacement slot 2. A fastening bolt 302 is threadedly connected to the surface of the clamping plate 301 and located at the top of the workbench 1. By providing the fastening bolt 302, it can be threadedly connected to the clamping plate 301. In the screwed-in state, the workbench 1 can be pressed to prevent the clamping plate 301 from moving randomly;
[0029] The electromagnetic member 306 includes a support plate and an electromagnet. The surface of the support plate is fixedly connected to the connecting sleeve 305, and the electromagnet is fixedly embedded at the top of the support plate;
[0030] The support magnetic plate 304 includes an inclined plate and a magnetic block. The inclined plate is movably connected to the connecting sleeve 305, and the magnetic block is fixedly embedded on the inclined plate and close to the electromagnetic member 306. By providing the support magnetic plate 304 and the electromagnetic member 306, when the electromagnetic member 306 is powered on, according to the direction of the input current, the magnetic pole on the surface of the electromagnetic member 306 can be adjusted to achieve the purpose of attracting or repelling the support magnetic plate 304;
[0031] A circular hole for the cooperation of the electric telescopic rod 501 is formed on the surface of the mounting seat 7 on the left side. The circular hole can prevent the electric telescopic rod 501 from colliding and being blocked by the mounting seat 7 when moving left and right;
[0032] In practical applications, a welding torch is fixedly installed inside the mounting sleeve 508;
[0033] In actual application, in order to change the current flowing into the electromagnetic component 306, a current commutator is adaptively installed in this device. When the direction of the current flowing into the electromagnetic component 306 changes, the magnetic attraction on the surface of the electromagnetic component 306 will also change.
[0034] During use, all components are in the initial installation state. According to the specifications of the components to be welded, first move the clamping plate 301 so that the bottom end of the clamping plate 301 enters the insertion slot 303, and positively pass the current into the electromagnet in the electromagnetic component 306, so that the electromagnetic component 306 generates a repulsive force on the support magnetic plate 304. The support magnetic plate 304 is in an inclined state and contacts the bottom end of the clamping plate 301, as shown in the accompanying drawings of the specification Figure 5 As shown, at this time, controlling the driving motor 4 to work can drive the double-headed screw 6 to rotate. Under the thread transmission, the connecting sleeve 305 moves inward, and the support magnetic plate 304 pushes the clamping plate 301 to move inward at the same time. The clamping plate 301 slides in the displacement slot 2 until the clamping plate 301 clamps the welded part, and then screw in the fastening bolt 302 to abut against the workbench 1. At this time, the clamping plate 301 cannot move. At the same time, reverse the current into the electromagnet in the electromagnetic component 306, and the support magnetic plate 304 is attracted and naturally rotates to fit with the electromagnetic component 306. In this state, the left and right displacement of the connecting sleeve 305 will not collide with or obstruct the clamping plate 301. Then control the electric telescopic rod 501 to extend and work. Under the connection of the mounting head 503, change the inclination angle of the movable plate 504. Under the positioning action of the guiding groove 505 and the convex rod 506, the two mounting rods 507 will slide forward or backward at the same time, changing the position of the mounting sleeve 508. Then fixedly install the welding torch in the mounting sleeve 508. During the welding operation, controlling the driving motor 4 to work can make the auxiliary frame 502 drive the electric telescopic rod 501 to move horizontally, and the welding torch in the mounting sleeve 508 performs a linear welding process on the welded part.
[0035] To sum up: The installation and welding device for the intelligent power equipment solves the problems that the basic welding device cannot be well adapted to the welding of power equipment of different specifications, cannot flexibly adjust the welding position and the clamping distance, and the manual welding method increases the labor intensity and labor cost, and there are certain limitations by setting the displacement slot 2, the clamping and positioning mechanism 3, the driving motor 4, the telescopic adjustment mechanism 5 and the double-headed screw 6.
Claims
1. An installation and welding device for intelligent power equipment, comprising a workbench (1), characterized in that: On both the left and right sides of the bottom of the workbench (1), mounting seats (7) are fixedly connected. A driving motor (4) is bolt-mounted on the surface of the mounting seat (7) on the right side. The output end of the driving motor (4) is fixedly connected to a double-headed screw rod (6). On the left side of the surface of the double-headed screw rod (6), a telescopic adjustment mechanism (5) is sleeved and installed. On both the left and right sides of the surface of the double-headed screw rod (6), clamping and positioning mechanisms (3) are sleeved and installed. A displacement groove (2) is horizontally opened at the center of the top of the workbench (1).
2. The installation and welding device for an intelligent power equipment according to claim 1, characterized in that: The telescopic adjustment mechanism (5) includes an auxiliary frame (502). The connection between the surface of the auxiliary frame (502) and the double-headed screw rod (6) is threaded. An electric telescopic rod (501) is fixedly installed inside the inner ring of the auxiliary frame (502).
3. The installation and welding device for intelligent power equipment according to claim 2, characterized in that: The output end of the electric telescopic rod (501) is fixedly connected to a mounting head (503). A movable plate (504) is movably sleeved on the surface of the mounting head (503).
4. An installation and welding device for intelligent power equipment according to claim 3, characterized in that: One end of the movable plate (504) away from the mounting head (503) is movably connected to a mounting rod (507) through a rotating shaft. A mounting sleeve (508) is fixedly installed on the surface of the mounting rod (507).
5. An installation and welding device for intelligent power equipment according to claim 4, characterized in that: A guiding groove (505) is opened through the top of the mounting rod (507). A convex rod (506) is fixedly connected to the top of the auxiliary frame (502). The convex rod (506) penetrates into the guiding groove (505) and is in sliding contact with the guiding groove (505).
6. The installation and welding device for an intelligent power equipment according to claim 1, characterized in that: The clamping and positioning mechanism (3) includes a connecting sleeve (305). The connection between the surface of the connecting sleeve (305) and the double-headed screw rod (6) is threaded. An insertion slot (303) is opened at the top of the connecting sleeve (305).
7. An installation and welding device for intelligent power equipment according to claim 6, characterized in that: A support magnetic plate (304) is movably installed at the bottom of the inner cavity of the insertion slot (303). An electromagnetic component (306) is fixedly installed on the surface of the connecting sleeve (305).
8. An installation and welding device for intelligent power equipment according to claim 7, characterized in that: A clamping plate (301) is arranged in the inner cavity of the insertion slot (303). The clamping plate (301) is adapted to the displacement groove (2). A fastening bolt (302) is threaded on the surface of the clamping plate (301) and at the top of the workbench (1).