Novel polyurethane foaming machine

Abstract

The utility model relates to the field of foaming machines, in particular to a novel polyurethane foaming machine. The novel polyurethane foaming machine comprises a foaming machine body, a cross rod and a rotating motor, a connecting base is installed on one side of the foaming machine body, a spray head is installed at the bottom of the connecting base, the cross rod is installed on one side of the connecting base, a receiving hopper is installed at one end of the cross rod, a grinding rod is installed at the other end of the cross rod, and the rotating motor is installed on one side of the connecting base. And the rotating motor is matched with the cross rod. According to the utility model, after the polyurethane foaming machine discharges materials, the rotating motor positively rotates by 90 degrees, so that the receiving hopper accurately rotates to a position right below the discharging hole of the foaming machine; by means of the design, possible residual polystyrene foam is ingeniously captured, the polystyrene foam is effectively prevented from dripping on the workbench, and therefore product pollution and cleaning work are reduced; and the tidiness and the production efficiency of a production site are remarkably improved by the instant and effective residue treatment mode.

Description

Technical Field

[0001] The utility model relates to the field of foam machines, in particular to a new type of polyurethane foam machine. Background Art

[0002] In the prior art of polyurethane foam machines, there are two key problems to be solved urgently, which are directly related to the use efficiency, finished product quality and long-term stability of the foam machines;

[0003] Firstly, regarding the residue problem at the nozzle during the foaming process, after the foaming operation of the existing foam machines is completed, due to the viscosity and fluidity characteristics of the polyurethane foam glue, there is often some foam glue remaining at the nozzle and its surrounding area; if these residues are not processed in time, they will not only drip onto the workpieces or workbenches during subsequent foaming operations, causing product appearance pollution and quality decline, but also may increase the additional cleaning workload and time cost; more seriously, the residues accumulated over a long period may block the nozzle, affecting the normal discharging of the foam machine, thereby reducing the production efficiency and increasing the complexity of equipment maintenance;

[0004] Secondly, during the period when the foam machine is not in use or under shutdown maintenance, the foam glue is prone to hardening in the nozzle and the conveying pipeline; this phenomenon has a profound impact on the foam machine: on the one hand, the hardened foam glue will firmly adhere to the inner wall of the nozzle and the pipeline, resulting in abnormal discharging when used again, and a large amount of time and resources must be consumed for cleaning and dredging; on the other hand, serious hardening may cause irreversible damage to the mechanical structure of the nozzle, requiring the replacement of the entire nozzle, thus increasing the equipment maintenance cost; in addition, the inspection and cleaning work before each startup also prolongs the production preparation time and reduces the overall production efficiency.

[0005] Therefore, it is necessary to provide a new type of polyurethane foam machine to solve the above technical problems. Content of the Utility Model

[0006] To solve the above technical problems, the utility model provides a new type of polyurethane foam machine.

[0007] The new type of polyurethane foam machine provided by the utility model includes: a foam machine body, a cross bar and a rotating motor. A connecting seat is installed on one side of the foam machine body. A nozzle is installed at the bottom of the connecting seat. A cross bar is installed on one side of the connecting seat. A material receiving hopper is installed at one end of the cross bar. A grinding rod is installed at the other end of the cross bar. A rotating motor is installed on one side of the connecting seat, and the rotating motor is installed in cooperation with the cross bar.

[0008] Preferably, an ear plate is fixedly connected to one side of the connecting seat. The rotating motor is fixedly connected to the top end of the ear plate. The output end of the rotating motor is fixedly connected to a connecting shaft, and the bottom end of the connecting shaft is fixed at the center of the cross bar.

[0009] Preferably, one end of the cross bar is fixedly connected with an electric push rod, the output end of the electric push rod extends out of the cross bar and is fixedly connected with a connecting piece, and one end of the connecting piece is rotatably connected with the bottom end of the grinding rod.

[0010] Preferably, a grinding motor is fixedly connected to the bottom of one end of the connecting piece close to the grinding rod, the output end of the grinding motor extends out of the connecting piece and is fixedly connected with a driving gear, and the bottom end of the grinding rod is fixedly connected with a driven gear, and the driving gear and the driven gear are meshed and connected.

[0011] Preferably, the distance between the connecting shaft and the nozzle is the same as the distance between the connecting shaft and the axis of the grinding rod.

[0012] Preferably, the top of the grinding rod is designed in a conical shape, and the outer wall of the grinding rod is designed in a spiral shape.

[0013] Preferably, the material receiving hopper is designed to be detachable.

[0014] Preferably, a controller is fixedly connected to the top end of the connecting seat, and the controller is electrically connected to the rotary motor, the electric push rod and the grinding motor respectively.

[0015] Compared with the related art, the new polyurethane foaming machine provided by the present utility model has the following beneficial effects:

[0016] Efficient cleaning of residual foaming glue: After the polyurethane foaming machine discharges materials, the rotary motor rotates forward 90 degrees, so that the material receiving hopper accurately rotates to the directly below of the discharge port of the foaming machine; this design cleverly captures the possible residual foaming glue, effectively avoiding the foaming glue from dripping on the workbench, thereby reducing product contamination and cleaning work; this immediate and effective residual treatment method significantly improves the cleanliness and production efficiency of the production site;

[0017] Automated maintenance, reducing downtime: When the foaming machine is not in use, the rotary motor rotates backward 90 degrees, automatically placing the grinding rod at the axis position of the nozzle; then, the electric push rod pushes the grinding rod deep into the nozzle, combined with the power of the grinding motor, through the meshing of the driving gear and the driven gear, to realize the overall grinding of the nozzle; this process not only effectively removes the residues and hardened substances inside the nozzle, but also avoids the cumbersome manual disassembly and cleaning, reduces the downtime of equipment maintenance, and improves the overall production efficiency;

[0018] Extending the equipment life and reducing the maintenance cost: Regular automated grinding maintenance not only ensures the unobstructed nozzle, but also prevents equipment damage caused by the accumulation and hardening of residues; this preventive maintenance measure extends the service life of the foaming machine and reduces the production interruption and maintenance cost caused by equipment failures. Description of the Drawings

[0019] Figure 1Schematic structural diagram of the new polyurethane foaming machine provided by the present utility model;

[0020] Figure 2 is Figure 1 Schematic structural diagram of the back shown in the figure;

[0021] Figure 3 is Figure 1 Schematic enlarged partial structural diagram of the connecting seat shown in the figure.

[0022] Reference numerals in the figure: 1, foaming machine body; 2, connecting seat; 3, nozzle; 4, cross bar; 5, receiving hopper; 6, grinding rod; 7, rotating motor; 8, ear plate; 9, connecting shaft; 10, electric push rod; 11, connecting piece; 12, grinding motor; 13, driving gear; 14, driven gear; 15, controller. Specific embodiments

[0023] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0024] The specific implementation of the present utility model will be described in detail below in conjunction with specific embodiments.

[0025] Please refer to Figures 1-3 , a new polyurethane foaming machine, the new polyurethane foaming machine includes: a foaming machine body 1, a cross bar 4 and a rotating motor 7. A connecting seat 2 is installed on one side of the foaming machine body 1, a nozzle 3 is installed at the bottom of the connecting seat 2, a cross bar 4 is installed on one side of the connecting seat 2, a receiving hopper 5 is installed at one end of the cross bar 4, a grinding rod 6 is installed at the other end of the cross bar 4, a rotating motor 7 is installed on one side of the connecting seat 2, the rotating motor 7 is cooperatively installed with the cross bar 4, the top of the grinding rod 6 is designed in a conical shape, and the outer wall of the grinding rod 6 is designed in a spiral shape. The receiving hopper 5 is designed to be detachable. The top of the connecting seat 2 is fixedly connected with a controller 15, and the controller 15 is electrically connected to the rotating motor 7, the electric push rod 10 and the grinding motor 12 respectively.

[0026] Please refer to Figures 2-3, one side of the connecting seat 2 is fixedly connected with an ear plate 8, the rotary motor 7 is fixedly connected with the top end of the ear plate 8, the output end of the rotary motor 7 is fixedly connected with a connecting shaft 9, the bottom end of the connecting shaft 9 is fixed at the center of the cross bar 4, one end of the cross bar 4 is fixedly connected with an electric push rod 10, the output end of the electric push rod 10 extends out of the cross bar 4 and is fixedly connected with a connecting piece 11, one end of the connecting piece 11 is rotatably connected with the bottom end of the grinding rod 6, the bottom of the connecting piece 11 near the grinding rod 6 is fixedly connected with a grinding motor 12, the output end of the grinding motor 12 extends out of the connecting piece 11 and is fixedly connected with a driving gear 13, the bottom end of the grinding rod 6 is fixedly connected with a driven gear 14, the driving gear 13 and the driven gear 14 are meshed and connected, and the distance between the connecting shaft 9 and the nozzle 3 is the same as the distance between the connecting shaft 9 and the axis of the grinding rod 6.

[0027] The working principle of the novel polyurethane foaming machine provided by the utility model is as follows:

[0028] 1. Basic working process

[0029] By integrating components such as the rotary motor 7, the material receiving hopper 5, the grinding rod 6, the electric push rod 10, the grinding motor 12 and the gear transmission system, etc., the novel polyurethane foaming machine realizes the automatic treatment of residues during the foaming process and the automatic maintenance when the equipment stops;

[0030] 2. Foaming operation and residue treatment

[0031] Foaming operation: During the foaming process, the polyurethane foaming machine sprays the foaming glue from the nozzle according to the set parameters and procedures to form the required foam body;

[0032] Residue treatment: After the foaming operation is completed, the rotary motor 7 receives a forward rotation instruction, drives the cross bar 4 and the material receiving hopper 5 thereon to rotate 90 degrees, so that the material receiving hopper 5 is accurately located directly below the discharge port of the foaming machine; at this time, if there is residual foaming glue at the discharge port of the foaming machine, it will be timely captured by the material receiving hopper 5 to prevent it from dripping on the workpiece or the workbench;

[0033] 3. Shutdown maintenance and grinding treatment

[0034] Positioning of the grinding rod 6: When the polyurethane foaming machine is not in use, the rotary motor 7 receives a reverse rotation instruction, drives the cross bar 4 and the grinding rod 6 thereon to rotate 90 degrees, so that the axis of the grinding rod 6 coincides with the axis of the nozzle 3;

[0035] Grinding operation: Subsequently, the electric push rod 10 is activated to push the grinding rod 6 along the cross bar 4 towards the nozzle 3 until the grinding rod 6 is inserted into the interior of the nozzle 3. At this time, the grinding motor 12 is activated, driving the driven gear 14 to rotate through the driving gear 13, thereby driving the grinding rod 6 to perform a grinding operation inside the nozzle 3. During this process, the spiral design on the grinding rod 6 helps to enhance the grinding effect and thoroughly remove the residues and hardened substances inside the nozzle 3.

[0036] 4. Automation and intelligent control

[0037] Control system: The controller 15 at the top of the connecting seat 2 serves as the center of the entire system, responsible for receiving and processing signals from various sensors and sending corresponding control instructions to the actuators such as the rotating motor 7, the electric push rod 10, and the grinding motor 12. Through preset programs and algorithms, the controller 15 can achieve automated and intelligent control, ensuring the high efficiency, accuracy, and reliability of the entire processing process.

[0038] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structural or equivalent process transformations made by using the content of the specification and drawings of the present invention, or directly or indirectly applied to other related technical fields, are similarly included in the patent protection scope of the present invention.

Claims

1. A new type of polyurethane foaming machine, characterized in that, Including: A foam machine body (1), a connecting seat (2) is installed on one side of the foam machine body (1), and a spray head (3) is installed at the bottom of the connecting seat (2); A cross bar (4), a cross bar (4) is installed on one side of the connecting seat (2), a material receiving hopper (5) is installed at one end of the cross bar (4), and a grinding rod (6) is installed at the other end of the cross bar (4); A rotating motor (7), a rotating motor (7) is installed on one side of the connecting seat (2), and the rotating motor (7) is installed in cooperation with the cross bar (4).

2. The novel polyurethane foaming machine according to claim 1, characterized in that, An ear plate (8) is fixedly connected to one side of the connecting seat (2), the rotating motor (7) is fixedly connected to the top of the ear plate (8), an output end of the rotating motor (7) is fixedly connected to a connecting shaft (9), and the bottom end of the connecting shaft (9) is fixed at the center of the cross bar (4).

3. The novel polyurethane foaming machine according to claim 1, characterized in that, An electric push rod (10) is fixedly connected to one end of the cross bar (4), an output end of the electric push rod (10) extends out of the cross bar (4) and is fixedly connected to a connecting piece (11), and one end of the connecting piece (11) is rotatably connected to the bottom end of the grinding rod (6).

4. The novel polyurethane foaming machine according to claim 1, characterized in that, A grinding motor (12) is fixedly connected to the bottom of one end of the connecting piece (11) close to the grinding rod (6), an output end of the grinding motor (12) extends out of the connecting piece (11) and is fixedly connected to a driving gear (13), a driven gear (14) is fixedly connected to the bottom end of the grinding rod (6), and the driving gear (13) and the driven gear (14) are meshed and connected.

5. The novel polyurethane foaming machine according to claim 1, wherein The distance between the connecting shaft (9) and the spray head (3) is the same as the distance between the connecting shaft (9) and the axis of the grinding rod (6).

6. The novel polyurethane foaming machine according to claim 1, characterized in that, The top of the grinding rod (6) is designed in a conical shape, and the outer wall of the grinding rod (6) is designed in a spiral shape.

7. The novel polyurethane foaming machine according to claim 1, characterized in that, The material receiving hopper (5) is designed to be detachable.

8. The novel polyurethane foaming machine according to claim 1, characterized in that, A controller (15) is fixedly connected to the top of the connecting seat (2), and the controller (15) is electrically connected to the rotating motor (7), the electric push rod (10) and the grinding motor (12) respectively.

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