Automatic ceramic tile collecting device
Through the belt conveyor and clamping assembly of the automatic tile collection device, the problems of manual handling difficulties and unstable piles during the tile collection process are solved, automatic transmission and cleaning are realized, and work efficiency and finished product quality are improved.
Patent Information
- Application Number
- CN202422106853.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-08-29
AI Technical Summary
In the prior art, a large amount of manual handling is required during the collection of ceramic tiles, which consumes physical strength and time, and it is difficult to fix the ceramic tiles, resulting in unstable stacking quality and posed safety hazards.
The automatic tiles collection device is adopted, and the tiles are fixed using belt conveyors and clamping components. Combined with the sponge ring cleaning function, the automatic transmission and collection of tiles are realized through motor drive.
Reduce labor intensity for workers, improve work efficiency, ensure the safety and stability of tiles transmission, reduce the damage rate, improve the yield rate, and improve the cleanliness and aesthetics of tiles.
Smart Images
Figure CN223162125U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tile collection, in particular to an automatic tile collection device. Background Art
[0002] Tile collection is to collect the produced tiles on the production line for subsequent processes such as packing, storage or transportation. This collection process is usually to improve production efficiency and product quality, and ensure that the tiles can be classified and stored according to specifications and requirements.
[0003] However, in the prior art, when collecting and packing tiles, generally, workers manually carry the tiles to the required place and then stack them according to the number of tiles to be packed. Manually carrying tiles requires a lot of physical strength and time. During the process of manually carrying tiles, the tiles cannot be fixed, and workers are prone to slipping and being injured. Moreover, during the process of stacking tiles, the tiles stacked by workers may have differences in height, flatness, stability, etc., resulting in unstable stacking quality. Therefore, an automatic tile collection device is needed. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the problems existing in the prior art that manually carrying tiles requires a lot of physical strength and time, during the process of manually carrying tiles, the tiles cannot be fixed, workers are prone to slipping and being injured, and during the process of stacking tiles, the tiles stacked by workers may have differences in height, flatness, stability, etc., resulting in unstable stacking quality.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: an automatic tile collection device, comprising: a housing, a belt conveyor one is fixedly installed inside the housing, two side plates are fixedly connected to one side of the housing, a belt conveyor two is fixedly installed between the two side plates, a collection rack is arranged below the belt conveyor two, several support legs are fixedly connected to the four corners at the bottom of the housing, a connecting column is arranged in the inner cavity of the housing, both ends of the connecting column are fixedly connected with reciprocating lead screws, one end of one of the reciprocating lead screws is rotatably connected to the inner wall of the housing, one end of the other reciprocating lead screw penetrates through the inner wall of the housing and extends to one side of the housing, a jack is arranged at the extending end of the reciprocating lead screw, a U-shaped plate is fixedly connected to one side of the housing, a sleeve is rotatably connected to one side of the U-shaped plate, a belt pulley one is sleeved on the outer ring of the sleeve, a plug rod is arranged on one side of the belt pulley one, the plug rod penetrates through the inside of the sleeve and is inserted into the inside of the jack, both outer rings of the two reciprocating lead screws are sleeved with nuts, the top of the nut is fixedly connected with a slider, a chute is arranged at the top of the housing, and a clamping assembly is fixedly connected to the bottom of the nut.
[0006] As a preferred embodiment, the clamping assembly includes clamping plates, cylinders and short rods. The inner cavity of the clamping plates is rotatably connected to both ends of the short rods. A cylinder is sleeved outside the short rods. A connecting block is fixedly connected to the top of the clamping plates, and the top of the connecting block is fixedly connected to one side of an adjacent screw sleeve.
[0007] The technical effect of adopting the above further scheme is: By adjusting the distance between the two clamping assemblies, the tiles can be restricted within a certain range.
[0008] As a preferred embodiment, a first round rod is arranged inside the housing. A first sponge ring is sleeved outside the first round rod. A second round rod is arranged inside the housing. A second sponge ring is sleeved outside the second round rod.
[0009] The technical effect of adopting the above further scheme is: The first round rod and the second round rod rotate together, driving the first sponge ring and the second sponge ring to rotate.
[0010] As a preferred embodiment, one end of the first round rod penetrates through the inner wall of the housing and is fixedly connected to a third pulley. The other end of the first round rod penetrates through the inner wall of the housing and is fixedly connected to a second pulley. One end of the second round rod is rotatably connected to the inner wall of the housing, and the other end of the second round rod penetrates through the inner wall of the housing and is fixedly connected to a fourth pulley.
[0011] The technical effect of adopting the above further scheme is: By using one driving source motor, the production cost of the device is saved, and the operation energy consumption of the device is also reduced.
[0012] As a preferred embodiment, the outer ring of the slider is slidably connected to the inside of the chute. The first pulley and the second pulley are connected by a belt wound therearound. The third pulley and the fourth pulley are connected by a belt wound therearound.
[0013] The technical effect of adopting the above further scheme is: The distance between the two clamping assemblies can be adjusted.
[0014] As a preferred embodiment, a motor is fixedly installed on one side of the housing. The output shaft of the motor is drivingly connected to one end of the second pulley. The inner cavity of the sleeve is communicated with the inner cavity of the U-shaped plate.
[0015] The technical effect of adopting the above further scheme is: The motor drives the second pulley to rotate.
[0016] As a preferred embodiment, a damping rod is fixedly connected to the bottom of the inner cavity of the collection rack, and a bottom plate is fixedly connected to the top of the damping rod.
[0017] The technical effect of adopting the above further scheme is: It plays a buffering role for the falling tiles.
[0018] As a preferred embodiment, a through slot is provided at the bottom of the shell, and one side of the collecting rack is fitted with one side of an adjacent side panel.
[0019] The technical effect of adopting the above further solution is that dust and debris in the housing can be discharged through the through slot.
[0020] Compared with the prior art, the advantages and positive effects of the present invention are:
[0021] 1. The utility model uses a device to collect tiles, which reduces the labor intensity of workers, saves time, and improves work efficiency. By clamping the tiles during transmission, the tiles are effectively fixed to prevent them from sliding or falling during transmission, ensuring the safety and stability of transmission, reducing the breakage rate, and improving the yield rate. The tiles are also moved to the collection rack according to established rules, making the stacking quality stable. The use of a driving source motor saves the production cost of the device and reduces the energy consumption of the device operation.
[0022] 2. In this utility model, the tiles are first cleaned by sponge ring 2, and then cleaned for the second time by sponge ring 1. Cleaning the tiles before packaging can quickly and effectively remove moisture and stains on the surface of the tiles, which helps to improve the quality and aesthetics of the tiles and ensure that the tiles are dry and clean before packaging. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the overall external structure of the utility model;
[0024] Figure 2 This is a structural diagram of a belt conveyor of the present utility model;
[0025] Figure 3 For the utility model Figure 1 A partial enlarged view of the middle part;
[0026] Figure 4 This is a schematic diagram of the reciprocating screw structure of the utility model;
[0027] Figure 5 This is a schematic diagram of the round rod structure of the present utility model;
[0028] Figure 6 For the utility model Figure 4 A partial enlarged view of point B in the middle;
[0029] Legend:
[0030] 1. Outer shell; 2. Belt conveyor 1; 3. Belt conveyor 2; 4. Side plate; 5. Collection rack; 6. Slide groove; 7. Slide block; 8. Screw sleeve; 9. Connecting block; 10. Clamping plate; 11. Cylinder; 12. Short rod; 13. Reciprocating lead screw; 14. Connecting column; 15. Round rod 1; 16. Sponge ring 1; 17. Pulley 1; 18. Pulley 2; 19. Pulley 3; 20. Pulley 4; 21. Plug rod; 22. Sponge ring 2; 23. Damping rod; 24. Sleeve; 25. U-shaped plate; 26. Motor; 27. Round rod 2; 28. Base plate; 29. Jack; 30. Through groove. Detailed implementation manner
[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0032] Embodiment 1, as Figure 1 - Figure 6 shown, the present invention provides an automatic tile collection device, including: an outer shell 1, a belt conveyor 1 is fixedly installed inside the outer shell 1, two side plates 4 are fixedly connected to one side of the outer shell 1, a belt conveyor 2 is fixedly installed between the two side plates 4, a collection rack 5 is arranged below the belt conveyor 2, several support legs are fixedly connected to the four corners of the bottom of the outer shell 1, a connecting column 14 is arranged in the inner cavity of the outer shell 1, reciprocating lead screws 13 are fixedly connected to both ends of the connecting column 14, one end of one of the reciprocating lead screws 13 is rotatably connected to the inner wall of the outer shell 1, one end of the other reciprocating lead screw 13 penetrates through the inner wall of the outer shell 1 and extends to one side of the outer shell 1, a jack 29 is opened at the extended end of the reciprocating lead screw 13, a U-shaped plate 25 is fixedly connected to one side of the outer shell 1, a sleeve 24 is rotatably connected to one side of the U-shaped plate 25, a pulley 1 is sleeved outside the sleeve 24, a plug rod 21 is arranged on one side of the pulley 1, the plug rod 21 penetrates through the inside of the sleeve 24 and is inserted into the inside of the jack 29, screw sleeves 8 are sleeved outside both of the reciprocating lead screws 13, a slide block 7 is fixedly connected to the top of the screw sleeve 8, a slide groove 6 is opened at the top of the outer shell 1, and a clamping assembly is fixedly connected to the bottom of the screw sleeve 8.
[0033] In this embodiment, during use, the user inserts the insertion rod 21 into the inner cavity of the insertion hole 29, starts the motor 26, and the second pulley 18 rotates together with the first pulley 17. Place the ceramic tile on the first belt conveyor 2, and the second pulley 18 starts to rotate. The two reciprocating lead screws 13 rotate. With the cooperation of the nut sleeve 8, the reciprocating lead screws 13 drive the clamping assembly to move left and right, adjusting the distance between the two sets of clamping assemblies, which can limit the ceramic tile within a certain range. Adjust the spacing according to the width of the ceramic tile, pull out the insertion rod 21 from the inner cavity of the insertion hole 29, and the reciprocating lead screw 13 loses its connection with the first pulley 17, and the reciprocating lead screw 13 stops moving. The clamping assembly remains in the set position and can limit the ceramic tile. With the rotational cooperation of the cylinder 11, it will not affect the displacement of the ceramic tile. Under the conveyance of the first belt conveyor 2, the ceramic tile moves forward to the second belt conveyor 3. Under the action of the second belt conveyor 3, the ceramic tile falls into the interior of the collection rack 5. The damping rod 23 at the bottom of the collection rack 5 plays a buffering role. Packaging paper is placed in the collection rack 5. Under the action of the clamping assembly, the ceramic tile is not only clamped during movement, but also ensures that the ceramic tile can fall into the collection rack 5 centrally, which is more convenient for the user to pack. The user stacks them according to the required quantity, pauses the motor 26, and pulls out the packed ceramic tiles to complete the packing. Using the device to collect ceramic tiles reduces the labor intensity of workers, saves time, and improves work efficiency. By clamping the ceramic tile during transmission, the ceramic tile is effectively fixed, preventing it from sliding or falling during transmission, ensuring the safety and stability of transmission, reducing the breakage rate, increasing the yield rate, and also making the ceramic tile move to the collection rack 5 according to a fixed pattern, making the stacking quality stable. Using a single drive source, the motor 26, saves the production cost of the device and also reduces the energy consumption of the device operation.
[0034] Embodiment 2, as Figure 1 - Figure 6As shown, the clamping assembly includes a clamping plate 10, a cylinder 11, and a short rod 12. The inner cavity of the clamping plate 10 is rotatably connected to both ends of the short rod 12. A cylinder 11 is sleeved outside the short rod 12. The top of the clamping plate 10 is fixedly connected to a connecting block 9, and the top of the connecting block 9 is fixedly connected to one side of the adjacent screw sleeve 8. Inside the housing 1, there is a first round rod 15, and a first sponge ring 16 is sleeved outside the first round rod 15. Inside the housing 1, there is a second round rod 27, and a second sponge ring 22 is sleeved outside the second round rod 27. One end of the first round rod 15 penetrates through the inner wall of the housing 1 and is fixedly connected to a third pulley 19. The other end of the first round rod 15 penetrates through the inner wall of the housing 1 and is fixedly connected to a second pulley 18. One end of the second round rod 27 is rotatably connected to the inner wall of the housing 1, and the other end of the second round rod 27 penetrates through the inner wall of the housing 1 and is fixedly connected to a fourth pulley 20. The outer circle of the slider 7 slides inside the chute 6. The first pulley 17 and the second pulley 18 are connected by a belt wound around them. The third pulley 19 and the fourth pulley 20 are connected by a belt wound around them. One side of the housing 1 is fixedly installed with a motor 26, and the output shaft of the motor 26 is drivingly connected to one end of the second pulley 18. The inner cavity of the sleeve 24 communicates with the inner cavity of the U-shaped plate 25. The bottom of the inner cavity of the collection rack 5 is fixedly connected to a damping rod 23, and the top of the damping rod 23 is fixedly connected to a bottom plate 28. A through groove 30 is opened at the bottom of the housing 1, and one side of the collection rack 5 is in contact with one side of the adjacent side plate 4.
[0035] In this embodiment, during use, when the motor 26 is turned on, with the cooperation of the second pulley 18, the third pulley 19, and the fourth pulley 20, the first round rod 15 and the second round rod 27 rotate together, driving the first sponge ring 16 and the second sponge ring 22 to rotate. The texture of the first sponge ring 16 is finer than that of the second sponge ring 22. The ceramic tile is first cleaned by the second sponge ring 22 and then undergoes a second cleaning by the first sponge ring 16. Cleaning the ceramic tile before packing can quickly and effectively remove the moisture and stains on the surface of the ceramic tile, which helps to improve the quality and beauty of the ceramic tile and ensure that the ceramic tile is dry and clean before packing.
[0036] Working principle
[0037] During use, the user inserts the insertion rod 21 into the inner cavity of the jack 29, starts the motor 26, and the second pulley 18 rotates together with the first pulley 17. Place the ceramic tile on the first belt conveyor 2. The second pulley 18 starts to rotate, and the two reciprocating lead screws 13 rotate. Driven by the reciprocating lead screws 13 with the cooperation of the screw sleeves 8, the clamping assemblies move left and right, adjusting the distance between the two groups of clamping assemblies, which can limit the ceramic tile within a certain range. Adjust the spacing according to the width of the ceramic tile, pull out the insertion rod 21 from the inner cavity of the jack 29, and the reciprocating lead screw 13 loses its connection with the first pulley 17, and the reciprocating lead screw 13 stops moving. The clamping assemblies remain in the set positions, which can limit the ceramic tile. With the rotational cooperation of the cylinder 11, it does not affect the displacement of the ceramic tile. Under the conveyance of the first belt conveyor 2, the ceramic tile moves forward to the second belt conveyor 3. Under the action of the second belt conveyor 3, the ceramic tile falls into the inside of the collection rack 5. The damping rod 23 at the bottom of the collection rack 5 plays a buffering role. Packaging paper is placed in the collection rack 5. Under the action of the clamping assemblies, the ceramic tile is not only clamped during movement but also ensured to fall into the collection rack 5 centrally, which is more conducive to the user's packaging. The user stacks the required quantity, pauses the motor 26, and pulls out the packaged ceramic tile to complete the packaging. Using the device to collect ceramic tiles reduces the labor intensity of workers, saves time, and improves work efficiency. By clamping the ceramic tile during transmission, the ceramic tile is effectively fixed, preventing it from sliding or falling during transmission, ensuring the safety and stability of transmission, reducing the breakage rate, increasing the yield rate, and also enabling the ceramic tile to move to the collection rack 5 according to a set pattern, making the stacking quality stable. Using a single drive source, the motor 26, saves the production cost of the device and also reduces the energy consumption during the operation of the device. During use, when the motor 26 is turned on, the first round rod 15 and the second round rod 27 rotate together with the cooperation of the second pulley 18, the third pulley 19, and the fourth pulley 20, driving the first sponge ring 16 and the second sponge ring 22 to rotate. The texture of the first sponge ring 16 is finer than that of the second sponge ring 22. The ceramic tile is first cleaned by the second sponge ring 22 and then undergoes a second cleaning by the first sponge ring 16. Cleaning the ceramic tile before packaging can quickly and effectively remove the moisture and stains on the surface of the ceramic tile, which helps to improve the quality and beauty of the ceramic tile and ensure that the ceramic tile before packaging is dry and clean.
[0038] The above is only the preferred embodiment of the present invention, and it is not intended to limit the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.
Claims
1. An automatic tile collection device, comprising: Housing (1), characterized in that: a belt conveyor one (2) is fixedly installed inside the housing (1), two side plates (4) are fixedly connected to one side of the housing (1), a belt conveyor two (3) is fixedly installed between the two side plates (4), a collection rack (5) is arranged below the belt conveyor two (3), a plurality of support legs are fixedly connected to the four corners of the bottom of the housing (1), a connecting column (14) is arranged in the inner cavity of the housing (1), reciprocating lead screws (13) are fixedly connected to both ends of the connecting column (14), one end of one of the reciprocating lead screws (13) is rotatably connected to the inner wall of the housing (1), and one end of the other reciprocating lead screw (13) penetrates through the inner wall of the housing (1) and extends to one side of the housing (1). A jack (29) is provided at the extended end of the reciprocating lead screw (13). A U-shaped plate (25) is fixedly connected to one side of the housing (1). A sleeve (24) is rotatably connected to one side of the U-shaped plate (25). A pulley one (17) is sleeved on the outer ring of the sleeve (24). A plug rod (21) is arranged on one side of the pulley one (17). The plug rod (21) penetrates through the inside of the sleeve (24) and is inserted into the inside of the jack (29). Nuts (8) are sleeved on the outer rings of the two reciprocating lead screws (13). A slider (7) is fixedly connected to the top of the nut (8). A chute (6) is provided on the top of the housing (1). A clamping assembly is fixedly connected to the bottom of the nut (8).
2. The automatic tile collecting device according to claim 1, wherein: The clamping assembly includes a clamping plate (10), a cylinder (11) and a short rod (12). The inner cavity of the clamping plate (10) is rotatably connected to both ends of the short rod (12). A cylinder (11) is sleeved on the outer ring of the short rod (12). A connecting block (9) is fixedly connected to the top of the clamping plate (10). The top of the connecting block (9) is fixedly connected to one side of the adjacent nut (8).
3. The automatic tile collection device according to claim 1, characterized in that: A round rod one (15) is arranged inside the housing (1). A sponge ring one (16) is sleeved on the outer ring of the round rod one (15). A round rod two (27) is arranged inside the housing (1). A sponge ring two (22) is sleeved on the outer ring of the round rod two (27).
4. The automatic tile collecting device according to claim 3, wherein: One end of the round rod one (15) penetrates through the inner wall of the housing (1) and is fixedly connected to a pulley three (19). The other end of the round rod one (15) penetrates through the inner wall of the housing (1) and is fixedly connected to a pulley two (18). One end of the round rod two (27) is rotatably connected to the inner wall of the housing (1). The other end of the round rod two (27) penetrates through the inner wall of the housing (1) and is fixedly connected to a pulley four (20).
5. An automatic tile collecting device according to claim 4, characterized in that: The outer ring of the slider (7) is slidably connected to the inside of the chute (6). The pulley one (17) and the pulley two (18) are connected by belt winding. The pulley three (19) and the pulley four (20) are connected by belt winding.
6. The automatic tile collection device according to claim 1, wherein: One side of the said housing (1) is fixedly installed with a motor (26), and the output shaft of the motor (26) is in transmission connection with one end of a pulley two (18). The inner cavity of the sleeve (24) is communicated with the inner cavity of the U-shaped plate (25).
7. An automatic tile collection device according to claim 1, characterized in that: The bottom of the inner cavity of the said collection rack (5) is fixedly connected with a damping rod (23), and the top of the damping rod (23) is fixedly connected with a bottom plate (28).
8. The automatic tile collection device according to claim 1, characterized in that: A through groove (30) is formed in the bottom of the said housing (1), and one side of the collection rack (5) is attached to one side of the adjacent side plate (4).