Full-automatic vertical stacking cuff machine

Abstract

The utility model discloses a full-automatic vertical stacking cuff machine, which relates to the technical field of stacking and packaging of smoke alarms, aims to solve the technical problems of high labor intensity and low efficiency of manual packaging of the smoke alarms, and comprises a feeding conveying line, a stacking conveying line, a film releasing assembly, a cutter assembly, a material moving assembly and a shrinking assembly, a metal shell is arranged on the periphery of each component, and a man-machine operation page convenient to operate is arranged on the metal shell. Manual operation is replaced by automatic operation, the packaging period is greatly shortened, and the production efficiency is improved. Manual participation is reduced, the labor cost is reduced, meanwhile, the working environment is improved, the automatic packaging process is stable and reliable, the influence of human factors on the product quality is reduced, and automatic stacking, automatic film feeding, automatic bag making, automatic sealing and automatic packaging can be perfectly achieved in the packaging process of the smoke alarm; and the position can be adjusted, and rapid adjustment suitable for different products is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of smoke alarm palletizing packaging, and more specifically, to a fully automatic vertical palletizing cuffed machine. Background Art

[0002] With the rapid development of automation technology, more and more automated packaging equipment has been applied to industrial production. However, there are relatively few fully automatic packaging equipment for specific products such as smoke alarms, especially in the combined application of cuffed machines and palletizing machines, and there is still a large room for innovation. The packaging process of traditional smoke alarms mostly involves manual operations, including steps such as putting the alarms into the packaging boxes, sealing the boxes, and palletizing. This not only has a large labor intensity but also low efficiency. In view of this, we propose a fully automatic vertical palletizing cuffed machine. Content of the Utility Model

[0003] The purpose of the utility model is to overcome the deficiencies of the prior art, meet the actual needs, and provide a fully automatic vertical palletizing cuffed machine to solve the technical problems of large labor intensity and low efficiency in the manual packaging of current smoke alarms.

[0004] To solve the above technical problems, the utility model provides the following technical solution: a fully automatic vertical palletizing cuffed machine, including a feeding conveyor line, the feeding conveyor line includes a first frame plate and a first belt transmission part, a palletizing conveyor line is arranged on one side of the feeding conveyor line, the palletizing conveyor line is composed of a second frame plate, a second belt transmission part, two restraint plates and a restraint cylinder, the restraint plates can restrain the smoke alarms and then the restraint cylinder can push them forward, a film placing component is arranged on one side of the palletizing conveyor line, a housing is arranged on one side of the film placing component, a cutting knife for cutting the film and a pressing and cutting cylinder are arranged on the housing, two clamping plates are arranged on the other side of the palletizing conveyor line, the two clamping plates clamp the smoke alarms and a linear motor is arranged on one side, a hot spraying shell is arranged at the end of the moving track of the linear motor, and the hot spraying shell is communicated with a heat supply channel.

[0005] Preferably, the feeding conveyor line further includes a sensor installed on the side of the first frame plate for counting, and a vision camera is arranged at the bottom of the first belt transmission part.

[0006] Preferably, the sides of the two restraint plates close to the smoke alarms are both arc-shaped, and a pressing head for assisting in top alignment is arranged above the centers of the two restraint plates.

[0007] Preferably, the film placing component is composed of a film roll and a plurality of roller shafts, and the palletizing conveyor line will pass through the film placing component when moving the smoke alarms to the material transfer component position.

[0008] Preferably, a cutting groove is formed on the opposite side of the cutting knife, a heat outlet is provided between the outer shell and the cutting groove, the outer shell is communicated with a heat source, and the outer shell, the cutting knife and the pressing and cutting cylinder form a cutting knife assembly.

[0009] Preferably, a driving cylinder is installed on one side of the clamping plate, the moving end of the linear motor is fixed to the two clamping plates, and the clamping plate, the linear motor and the driving cylinder form a material moving assembly.

[0010] Preferably, the hot air spraying shell is provided with a plurality of hot air holes, a support frame is arranged below the hot air spraying shell, the hot air spraying shell is movably installed on the support frame, and the hot air spraying shell, the heat supply channel and the support frame form a shrinking assembly.

[0011] Preferably, the feeding conveyor line, the palletizing conveyor line, the film placing assembly, the cutting knife assembly, the material moving assembly and the shrinking assembly are protected by an outer surrounding metal shell, and a human-machine operation interface convenient for operation is arranged on the metal shell.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] The present utility model replaces manual operation with automated operation, greatly shortening the packaging cycle and improving production efficiency. By reducing manual participation, labor costs are lowered, and at the same time, the working environment is improved. The automated packaging process is stable and reliable, reducing the impact of human factors on product quality, and can perfectly solve the problems of automatic palletizing, automatic film feeding, automatic bag making, automatic sealing, and automatic packaging of smoke alarms during the packaging process. Moreover, through the movable installation, the position can be adjusted to achieve rapid adjustment for adapting to different products. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of the present utility model;

[0015] Figure 2 is a disassembled structural diagram of the present utility model with the metal shell removed;

[0016] Figure 3 is a schematic structural diagram of the palletizing conveyor line of the present utility model;

[0017] Figure 4 is a schematic structural diagram of the cutting knife assembly of the present utility model;

[0018] Figure 5 is a schematic structural diagram of the material moving assembly of the present utility model;

[0019] Figure 6 is a schematic structural diagram of the shrinking assembly of the present utility model.

[0020] Description of reference numerals in the figure: 1. Human-machine operation panel; 2. Incoming material conveying line; 201. First pallet; 202. First belt drive unit; 3. Palletizing conveying line; 301. Second pallet; 302. Second belt drive unit; 303. Constraint plate; 304. Constraint cylinder; 305. Pressing head; 4. Film placing assembly; 5. Cutting knife assembly; 501. Outer housing; 502. Cutting knife; 503. Pressing and cutting cylinder; 6. Material transfer assembly; 601. Clamping plate; 602. Linear motor; 603. Driving cylinder; 7. Shrinking assembly; 701. Heat spraying shell; 702. Heat supply channel; 703. Support frame. Detailed implementation mode

[0021] As Figures 1 to 6 shown, a full-automatic vertical palletizing cuffed machine related to the present utility model includes a metal housing. An incoming material conveying line 2 is arranged on one side of the metal housing. A palletizing conveying line 3 is arranged on one side of the incoming material conveying line 2. A film placing assembly 4 is arranged on the advancing side of the conveyor belt of the palletizing conveying line 3. A cutting knife assembly 5 is also arranged on the advancing side of the palletizing conveying line 3 beyond the film placing assembly 4. A material transfer assembly 6 is arranged at the end of the palletizing conveying line 3. A shrinking assembly 7 is arranged at the moving end of the material transfer assembly 6. A human-machine operation panel 1 for easy operation is arranged on the metal housing. The human-machine operation panel 1 is connected by a cantilever, and the human-machine operation panel 1 can synchronously operate the above structural components;

[0022] To achieve incoming material movement, the incoming material conveying line 2 includes a first pallet 201 and a first belt drive unit 202. The incoming material conveying line 2 further includes an inductor installed on the side of the first pallet 201 for counting. A vision camera is arranged at the bottom of the first belt drive unit 202. The vision camera scans each passing product to detect the product. The palletizing conveying line 3 is composed of a second pallet 301, a second belt drive unit 302, a constraint plate 303 and a constraint cylinder 304. The second belt drive unit 302 is at the conveying end of the first belt drive unit 202. The number of constraint plates 303 is two. The sides of the two constraint plates 303 close to the smoke alarm are both arc-shaped. A pressing head 305 for assisting top alignment is arranged above the centers of the two constraint plates 303. The constraint cylinder 304 is at the center of the bottom of the second belt drive unit 302. When the constraint cylinder 304 acts, it can push the smoke alarm up for vertical arrangement. Both the first belt drive unit 202 and the second belt drive unit 302 are composed of a transmission wheel, a belt and a driving structure. The belt is an open structure with two sides distributed and the center for facilitating the operation of the cylinder;

[0023] To achieve film covering, the film feeding assembly 4 consists of a film roll and multiple rollers. During the process of the palletizing conveyor line 3 moving the smoke detector to the material transfer assembly 6, it will pass through the film feeding assembly 4. The cutting knife assembly 5 consists of a housing 501, a cutting knife 502, and a pressing and cutting air cylinder 503. The cutting side of the cutting knife 502 is not sharpened and is a flat plane, and a cutting groove is provided on the opposite side of the cutting knife 502. A heat outlet is provided between the housing 501 and the cutting groove, and the housing 501 is connected to a heat source. When the smoke detectors are arranged vertically, during the process of moving to the end, they will pass through the film covering roll, pull the film roll for enclosing, and with the hot cutting of the cutting knife 502, the film roll can be cut off and the two cut sides will be welded together, facilitating the processing of the next group;

[0024] To achieve heat shrinkage, the shrinking assembly 7 consists of a hot air spraying shell 701, a heat supply channel 702, and a support frame 703. The material transfer assembly 6 consists of clamping plates 601, a linear motor 602, and a driving air cylinder 603. A driving air cylinder 603 is installed on one side of the clamping plate 601, and the moving end of the linear motor 602 is fixed to the two clamping plates 601. The hot air spraying shell 701 is provided with multiple hot air holes, and a support frame 703 is arranged below the hot air spraying shell 701. The hot air spraying shell 701 is movably installed on the support frame 703, and the movable installation is realized through the design of bolt cooperation with limit sliding, further improving the applicability.

[0025] It should be noted that the connection of the above components is achieved through frames of different shapes in cooperation with fasteners for mutual connection and fixation. The form of this frame is not limited, as long as it can be used for connection and fixation.

[0026] Working principle: This embodiment provides a fully automatic vertical palletizing cuff machine. When in use, first set the required parameters of the product (product formula, cutter temperature, cutter time, hot air temperature, etc.) through the human-machine operation page 1 on the cantilever component, and equip the corresponding heat shrink film. After all preparations are completed, arrange the products in sequence and place them on the close-contact belt for forward transportation. After the material preparation is completed and the next process is waiting for execution, the product enters the palletizing cuff machine through the conveyor line 2. At the same time, the touch screen of the industrial computer component below the close-contact belt component 2 has set the qualified and unqualified detection parameters of the product. The visual camera at the bottom of the belt line will scan each product that passes. If the product is found to be unqualified, it will be directly sent to the rejection detection component and regarded as an unqualified product, waiting for maintenance; qualified products will continue to enter the palletizing cuff machine and enter the feed palletizing conveyor line 3. After the product is transported to the palletizing station, the palletizing lifting cylinder below will lift and stack the products one by one according to the pre-set process sequence to achieve When the set packaging quantity is reached, the stacked products will be transported to the bagging station. The film-releasing components 4 at both ends will supply the plastic sealing film through proximity switch induction, and then the cutter component 5 will seal it through the cylinder drive. After the sealing, the surface of the product is wrapped with film, forming a state of opening at both ends. Then the pressing mechanism presses the stacked products and the material moving component 6 will clamp the stacked products and send them to the heat shrink component 7. The heat shrink component seals and shrinks the stacked products to achieve the effect of tight and neat arrangement, and then transported to the next link by the discharging conveyor 8. In this process, the heating temperature is detected by the temperature control sensor, and the temperature controller controls the temperature to achieve precise heat shrinkage at the ideal temperature. At the same time, the sealing time and heat shrinkage temperature function can be adjusted according to the thickness of the film to meet the switching between products of different specifications and types. At this point, the packaging cycle of a product is completed. When changing products of different specifications, the corresponding specifications and forms of the products are matched by adjusting the corresponding positions.

[0027] The embodiments disclosed in the present invention are preferred embodiments, but are not limited to them. Ordinary technicians in this field can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. As long as they do not deviate from the spirit of the present invention, they are all within the scope of protection of the present invention.

Claims

1. An automatic vertical palletizing cuffed machine, characterized in that, It includes a feeding conveyor line (2), the feeding conveyor line (2) includes a first frame plate (201) and a first belt transmission part (202), a palletizing conveyor line (3) is arranged on one side of the feeding conveyor line (2), the palletizing conveyor line (3) is composed of a second frame plate (301), a second belt transmission part (302), two restraint plates (303) and a restraint cylinder (304), after the smoke detector is restrained by the restraint plate (303), the restraint cylinder (304) can push it forward, a film placing assembly (4) is arranged on one side of the palletizing conveyor line (3), a housing body (501) is arranged on one side of the film placing assembly (4), a cutter (502) for cutting the film and a pressing cutter cylinder (503) are arranged on the housing body (501), two clamping plates (601) are arranged on the other side of the palletizing conveyor line (3), the two clamping plates (601) clamp the smoke detector and a linear motor (602) is arranged on one side, a hot spraying shell (701) is arranged at the end of the moving track of the linear motor (602), and the hot spraying shell (701) is communicated with a heat supply channel (702).

2. The full-automatic vertical palletizing cuffed machine according to claim 1, wherein, The feeding conveyor line (2) further includes a sensor installed on the side of the first frame plate (201) for counting, and a vision camera is arranged at the bottom of the first belt transmission part (202).

3. The full-automatic vertical palletizing cuffed machine according to claim 2, characterized in that, One sides of the two restraint plates (303) close to the smoke detector are both arc-shaped, and a pressing head (305) for assisting in top alignment is arranged above the centers of the two restraint plates (303).

4. The full-automatic vertical palletizing cuffed machine according to claim 3, characterized in that, The film placing assembly (4) is composed of a film roll and a plurality of roller shafts, and the palletizing conveyor line (3) will pass through the film placing assembly (4) when moving the smoke detector to the position of the material transfer assembly (6).

5. The full-automatic vertical palletizing cuffed machine according to claim 4, wherein, A cutting groove is arranged on the opposite side of the cutter (502), a heat outlet is arranged between the housing body (501) and the cutting groove, the housing body (501) is communicated with a heat source, and the housing body (501), the cutter (502) and the pressing cutter cylinder (503) form a cutter assembly (5).

6. The full-automatic vertical palletizing cuffed machine according to claim 5, characterized in that, A driving cylinder (603) is installed on one side of the clamping plate (601), the moving end of the linear motor (602) is fixed to the two clamping plates (601), and the clamping plate (601), the linear motor (602) and the driving cylinder (603) form a material transfer assembly (6).

7. The fully automatic vertical palletizing cuffs machine according to claim 6, characterized in that, The hot spraying shell (701) is provided with a plurality of hot air holes, a support frame (703) is arranged below the hot spraying shell (701), the hot spraying shell (701) is movably installed on the support frame (703), and the hot spraying shell (701), the heat supply channel (702) and the support frame (703) form a contraction assembly (7).

8. The fully automatic vertical palletizing cuffed machine according to claim 7, wherein, The peripheries of the feeding conveyor line (2), the palletizing conveyor line (3), the film placing assembly (4), the cutter assembly (5), the material transfer assembly (6) and the contraction assembly (7) are protected by an outer surrounding metal shell, and a human-machine operation interface (1) convenient for operation is arranged on the metal shell.

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