Feeding device for iron ball piston machining

Abstract

The utility model relates to the technical field of piston machining equipment, in particular to a feeding device for iron ball piston machining, which comprises a supporting table, a limiting supporting plate and a positioning supporting plate, and a monitoring and early warning mechanism is arranged on the side edge of a driving control mechanism. The rotating speed monitoring sensor can monitor the rotating speed of the auxiliary supporting roller in real time through mechanism transmission, and as the rotation of the auxiliary supporting roller is driven by linkage of the conveying belt, once the rotating speed of the auxiliary supporting roller is abnormal, it is directly shown that the conveying belt is possibly damaged or has other abnormal conditions; and then the controller can automatically control the driving motor to stop working so as to achieve the conveying stopping effect, the alarm is synchronously controlled to sound so as to prompt workers to overhaul the device in time, the safety of the iron ball piston materials in the machining, conveying and feeding process is guaranteed through the arrangement, and the overall practical effect is good.

Description

Technical Field

[0001] The utility model relates to the technical field of piston processing equipment, and particularly relates to a feeding device for processing iron ball pistons. Background Art

[0002] An iron ball piston is a device used to compress air or liquid. Its working principle is to compress the medium through a piston with iron balls. When the piston moves downward, the iron balls will fill the volume in the cylinder, thereby enhancing the compression effect. This design has higher sealing performance and compression efficiency compared to traditional pistons and is suitable for some working environments requiring high pressure or high temperature. Common application fields include automotive engines, air compressors, etc. A feeding device is a device used to load raw materials or products into production equipment or production lines, so as to facilitate the transportation and conduction of iron ball pistons in each processing area. A conveyor belt is a commonly used feeding and conveying device.

[0003] Since the existing feeding device for processing iron ball pistons can only achieve a one-way conveying effect on the iron ball pistons, but due to different degrees of damage that will occur during the actual use of the device, once the device is abnormally damaged during the normal conveying of the iron ball pistons during processing, it will directly affect the normal progress of the processing procedure. However, the existing device has not been improved for this problem, and the overall safety performance is somewhat poor. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a feeding device for processing iron ball pistons to solve the above problems, improving the problem that the existing feeding device for processing iron ball pistons can only achieve a one-way conveying effect on the iron ball pistons, but due to different degrees of damage that will occur during the actual use of the device, once the device is abnormally damaged during the normal conveying of the iron ball pistons during processing, it will directly affect the normal progress of the processing procedure.

[0005] A feeding device for processing an iron ball piston, comprising a support table, a limit support plate and a positioning support plate: The outer wall of the top end of the support table is provided with a limit support plate and a positioning support plate. A drive control mechanism is arranged above the support table. A monitoring and warning mechanism is arranged on the side of the drive control mechanism. A portable conveying mechanism is arranged on the side of the monitoring and warning mechanism. The drive control mechanism includes a protective cover, a drive motor, a limit shaft, a limit drive roller, a positioning shaft, a positioning drive roller, a drive sprocket, a driven sprocket, a transmission chain, an auxiliary support roller and a conveyor belt. A protective cover is arranged on the outer wall of the side of the positioning support plate. A drive motor is arranged on the inner wall of the side of the protective cover. The drive motor is connected to one end of the limit shaft. The other end of the limit shaft penetrates through the outer wall of the side of the positioning support plate and is rotatably installed on the inner wall of the side of the limit support plate. A limit drive roller is arranged on the outside of the limit shaft. One end of the positioning shaft is rotatably installed on the inner wall of the side of the limit support plate. The other end of the positioning shaft penetrates through the outer wall of the side of the positioning support plate and is connected to the driven sprocket. A drive sprocket is arranged on the outside of the limit shaft. A transmission chain is connected between the drive sprocket and the driven sprocket. Auxiliary support rollers are arranged at equal intervals in the middle position between the limit drive roller and the positioning drive roller. A conveyor belt is connected between the limit drive roller and the positioning drive roller.

[0006] Preferably, the monitoring and warning mechanism includes a support shaft. The auxiliary support roller is arranged on the outside of the support shaft. One side outer wall of the support shaft is rotatably installed on the inner wall of the side of the limit support plate. The other side outer wall of the support shaft is rotatably installed on the inner wall of the side of the positioning support plate.

[0007] Preferably, a plurality of the support shafts are arranged at equal intervals. The outer wall of the side of one of the support shafts penetrates through the outer wall of the side of the limit support plate and is rotatably installed on the inner wall of the side of the support cover. The support cover is connected to the outer wall of the side of the limit support plate.

[0008] Preferably, a drive gear is arranged on the outside of the support shaft located inside the support cover. A driven gear is meshed and installed on the side of the drive gear. The driven gear is arranged on the transmission shaft.

[0009] Preferably, one end of the transmission shaft is rotatably installed on the inner wall of the side of the limit support plate. The other end of the transmission shaft is connected to a rotational speed monitoring sensor.

[0010] Preferably, the rotational speed monitoring sensor is connected to the inner wall of the side of the support cover. A controller is arranged on the inner wall of the bottom end of the support cover. An alarm is arranged on the outer wall of the top end of the support cover.

[0011] Preferably, the portable conveying mechanism includes a storage bin and limiting baffles. The storage bins are arranged around the outer side wall of the conveyor belt at equal intervals in a circumferential manner. The top outer wall of the storage bin is arranged as an open structure. The limiting baffles are symmetrically arranged on the outer side wall of the support platform. The top outer wall of the limiting baffle is connected to the bottom outer walls of the limiting support plate and the positioning support plate.

[0012] Preferably, there are two limiting baffles. A material guiding plate is connected between the two limiting baffles. The material guiding plate is arranged in an inclined structure, and the outer side wall of the material guiding plate is connected to the outer side wall of the support platform.

[0013] The beneficial effects of the present utility model are:

[0014] 1. When the feeding device for iron ball piston processing is in use, through the settings of the support shaft, support cover, driving gear, driven gear, transmission shaft, rotation speed monitoring sensor, controller and alarm, the rotation speed monitoring sensor can monitor the rotation speed of the auxiliary support roller in real time by means of mechanical transmission. Since the rotation of the auxiliary support roller is driven by the conveyor belt in linkage, once the rotation speed of the auxiliary support roller is found to be abnormal, it directly indicates that the conveyor belt may be damaged or other abnormal conditions. Then the controller will automatically control the driving motor to stop working to achieve the effect of intercepting the conveying, and simultaneously control the alarm to sound to prompt the staff to repair the device in time. Therefore, through the above settings, the safety of the iron ball piston material in the processing, transportation and feeding process is ensured, and the overall practical effect is good.

[0015] 2. When the feeding device for iron ball piston processing is in use, through the settings of the storage bin, limiting baffle and material guiding plate, the design of placing the material inside the storage bin for conveying is adopted. The iron ball piston is placed in the box to prevent it from vibrating and falling off during transportation. The overall conveying effect is good. With the setting of the material guiding plate to guide the material, it can be accurately conveyed to the processing area to be processed, and the overall practical effect is good. Description of the Drawings

[0016] Figure 1 is the overall front-view three-dimensional structure schematic diagram of the present utility model;

[0017] Figure 2 is the overall rear-view three-dimensional structure schematic diagram of the present utility model;

[0018] Figure 3 is the three-dimensional structure schematic diagram of the drive control mechanism of the present utility model;

[0019] Figure 4 is the three-dimensional structure schematic diagram of the monitoring and warning mechanism of the present utility model;

[0020] Figure 5 is of the present utility model Figure 4Schematic diagram of the enlarged three-dimensional structure at position A in the [Chinese description];

[0021] Figure 6 This is the schematic diagram of the three-dimensional structure of the portable conveying mechanism of the present utility model.

[0022] In the figure: 1, support platform; 2, limit support plate; 3, positioning support plate; 4, drive control mechanism; 41, protective cover; 42, drive motor; 43, limit shaft; 44, limit drive roller; 45, positioning shaft; 46, positioning drive roller; 47, drive sprocket; 48, driven sprocket; 49, drive chain; 410, auxiliary support roller; 411, conveyor belt; 5, monitoring and warning mechanism; 51, support shaft; 52, support cover; 53, drive gear; 54, driven gear; 55, drive shaft; 56, rotational speed monitoring sensor; 57, controller; 58, alarm; 6, portable conveying mechanism; 61, storage bin; 62, limit baffle; 63, guide plate. Specific embodiments

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] During specific implementation: As Figures 1-6As shown in the figure, a feeding device for processing iron ball pistons includes a support table 1, a limit support plate 2, and a positioning support plate 3: The outer wall of the top end of the support table 1 is provided with a limit support plate 2 and a positioning support plate 3. Above the support table 1, there is a drive control mechanism 4. On the side of the drive control mechanism 4, there is a monitoring and warning mechanism 5. On the side of the monitoring and warning mechanism 5, there is a portable conveying mechanism 6. The drive control mechanism 4 includes a protective cover 41, a drive motor 42, a limit shaft 43, a limit transmission roller 44, a positioning shaft 45, a positioning transmission roller 46, a drive sprocket 47, a driven sprocket 48, a transmission chain 49, an auxiliary support roller 410, and a conveyor belt 411. The side outer wall of the positioning support plate 3 is provided with a protective cover 41. The inner wall of the side of the protective cover 41 is provided with a drive motor 42. The drive motor 42 is connected to one end of the limit shaft 43. The other end of the limit shaft 43 passes through the side outer wall of the positioning support plate 3 and is rotatably installed on the inner wall of the side of the limit support plate 2. A limit transmission roller 44 is arranged on the outside of the limit shaft 43. One end of the positioning shaft 45 is rotatably installed on the inner wall of the side of the limit support plate 2. The other end of the positioning shaft 45 passes through the side outer wall of the positioning support plate 3 and is connected to the driven sprocket 48. A drive sprocket 47 is arranged on the outside of the limit shaft 43. A transmission chain 49 is connected between the drive sprocket 47 and the driven sprocket 48. Auxiliary support rollers 410 are arranged at equal intervals in the middle position between the limit transmission roller 44 and the positioning transmission roller 46. A conveyor belt 411 is connected between the limit transmission roller 44 and the positioning transmission roller 46; When it is necessary to control the device to drive and convey and feed the iron ball piston, first, the drive motor 42 needs to be started. Here, the setting of the protective cover 41 plays a role in protecting and supporting the drive motor 42. When the drive motor 42 is started, it will automatically drive the limit shaft 43 to rotate and then drive the limit transmission roller 44 to rotate. When the limit shaft 43 rotates, it will also synchronously drive the drive sprocket 47 to rotate and then drive the transmission chain 49 to drive. Subsequently, the transmission of the transmission chain 49 will automatically drive the driven sprocket 48 to rotate. When the driven sprocket 48 rotates, it will automatically drive the positioning shaft 45 to rotate and then drive the positioning transmission roller 46 to rotate. When the limit transmission roller 44 and the positioning transmission roller 46 rotate synchronously, they will automatically drive the conveyor belt 411 to drive. When the conveyor belt 411 drives, it will also drive a plurality of auxiliary support rollers 410 to rotate. At the same time, the setting of the auxiliary support rollers 410 plays a role in supporting and driving the conveyor belt 411.

[0025] The monitoring and warning mechanism 5 includes a support shaft 51. An auxiliary support roller 410 is arranged outside the support shaft 51. One side outer wall of the support shaft 51 is rotatably installed on the inner wall of the side of the limit support plate 2, and the other side outer wall of the support shaft 51 is rotatably installed on the inner wall of the side of the positioning support plate 3. A plurality of support shafts 51 are arranged at equal intervals. The outer wall of the side of one of the support shafts 51 penetrates the outer wall of the side of the limit support plate 2 and is rotatably installed on the inner wall of the side of the support cover 52. The support cover 52 is connected to the outer wall of the side of the limit support plate 2. A driving gear 53 is arranged outside the support shaft 51 inside the support cover 52. A driven gear 54 is meshed and installed on the side of the driving gear 53. The driven gear 54 is arranged on a transmission shaft 55. One end of the transmission shaft 55 is rotatably installed on the outer wall of the side of the limit support plate 2, and the other end of the transmission shaft 55 is connected to a rotation speed monitoring sensor 56. The rotation speed monitoring sensor 56 is connected to the inner wall of the side of the support cover 52. A controller 57 is arranged on the bottom inner wall of the support cover 52, and an alarm 58 is arranged on the top outer wall of the support cover 52; when the above-mentioned auxiliary support roller 410 rotates, it will also drive the support shaft 51 to rotate synchronously. When the support shaft 51 rotates, it will automatically drive the driving gear 53 to rotate and then drive the driven gear 54 to rotate. Subsequently, when the driven gear 54 rotates, it will automatically drive the transmission shaft 55 to rotate. Here, the rotation speed monitoring sensor 56 is provided to monitor the rotation speed of the transmission shaft 55 in real time. When the rotation speed of the transmission shaft 55 exceeds the monitoring range of the rotation speed monitoring sensor 56, at this time, the rotation speed monitoring sensor 56 will automatically transmit information to the controller 57. Since the rotation of the transmission shaft 55 is driven by the transmission belt 411 in a linkage manner, once the rotation speed of the transmission shaft 55 is found to be abnormal, it directly indicates that the transmission belt 411 may be damaged or have other abnormal conditions. Furthermore, the controller 57 will automatically control the driving motor 42 to stop working, thereby achieving the effect of stopping the conveying, and simultaneously controlling the alarm 58 to sound to prompt the staff to repair the device in time.

[0026] The portable conveying mechanism 6 includes a storage bin 61 and limit baffles 62. Storage bins 61 are arranged in an equally spaced and circumferential manner on the outer wall of the side of the transmission belt 411. The top outer wall of the storage bin 61 is arranged as an open structure. Limit baffles 62 are symmetrically arranged on the outer wall of the side of the support table 1. The top outer wall of the limit baffles 62 is connected to the bottom outer walls of the limit support plate 2 and the positioning support plate 3. There are two limit baffles 62, and a guide plate 63 is connected between the two limit baffles 62. The guide plate 63 is arranged as an inclined structure, and the outer wall of the side of the guide plate 63 is connected to the outer wall of the side of the support table 1; when the above-mentioned transmission belt 411 rotates, it will also drive the storage bin 61 to rotate synchronously, thereby achieving the effect of conveying materials. When the storage bin 61 moves and flips, at this time, the materials in the storage bin 61 will pour out and be conveyed to a designated position under the guidance of the guide plate 63. Here, the setting of the limit baffles 62 has a limit support effect on the guide plate 63.

[0027] When the utility model is in use, the storage box 61 is provided for storing the raw materials of the iron ball piston. When it is necessary to control the device to drive and convey the iron ball piston for feeding, the driving motor 42 needs to be started first. The protective cover 41 is provided to protect and support the driving motor 42. When the driving motor 42 is started, it will automatically drive the limit shaft 43 to rotate, and then drive the limit transmission roller 44 to rotate. When the limit shaft 43 rotates, it will also synchronously drive the driving sprocket 47 to rotate, and then drive the transmission chain 49 to drive. Subsequently, the transmission chain 49 will automatically drive the driven sprocket 48 to rotate. When the driven sprocket 48 rotates, it will automatically drive the positioning shaft 45 to rotate, and then drive the positioning transmission roller 46 to rotate. When the limit transmission roller 44 and the positioning transmission roller 46 rotate synchronously, they will automatically drive the conveyor belt 411 to drive. When the conveyor belt 411 drives, it will also drive a plurality of auxiliary support rollers 410 to rotate. At the same time, the auxiliary support rollers 410 are provided to support and drive the conveyor belt 411; when the above-mentioned auxiliary support rollers 410 rotate, they will also synchronously drive the support shaft 51 to rotate. When the support shaft 51 rotates, it will automatically drive the driving gear 53 to rotate, and then drive the driven gear 54 to rotate. Subsequently, the driven gear 54 rotates and will automatically drive the transmission shaft 55 to rotate. The rotation speed monitoring sensor 56 is provided to monitor the rotation speed of the transmission shaft 55 in real time. When the rotation speed of the transmission shaft 55 exceeds the monitoring range of the rotation speed monitoring sensor 56, the rotation speed monitoring sensor 56 will automatically transmit the information to the controller 57. Since the rotation of the transmission shaft 55 is driven by the conveyor belt 411 in a linked manner, once the rotation speed of the transmission shaft 55 is found to be abnormal, it directly indicates that the conveyor belt 411 may be damaged or have other abnormal conditions. Then the controller 57 will automatically control the driving motor 42 to stop working to achieve the effect of stopping the conveying, and synchronously control the alarm 58 to sound to prompt the staff to repair the device in time; when the above-mentioned conveyor belt 411 rotates, it will also synchronously drive the storage box 61 to rotate, thereby realizing the conveying effect of the material. When the storage box 61 moves and flips, the material in the storage box 61 will pour out and be guided by the guide plate 63 to be conveyed to the designated position. The limit baffle 62 is provided to limit and support the guide plate 63.

[0028] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. The narrative way of this specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A feeding device for processing iron ball pistons, characterized in that, It includes a support platform (1), a limit support plate (2) and a positioning support plate (3): the limit support plate (2) and the positioning support plate (3) are arranged on the outer wall of the top end of the support platform (1), a drive control mechanism (4) is arranged above the support platform (1), a monitoring and warning mechanism (5) is arranged on the side of the drive control mechanism (4), a portable conveying mechanism (6) is arranged on the side of the monitoring and warning mechanism (5), the drive control mechanism (4) includes a protective cover (41), a drive motor (42), a limit shaft (43), a limit drive roller (44), a positioning shaft (45), a positioning drive roller (46), a drive sprocket (47), a driven sprocket (48), a transmission chain (49), an auxiliary support roller (410) and a conveyor belt (411), the protective cover (41) is arranged on the outer wall of the side of the positioning support plate (3), the drive motor (42) is arranged on the inner wall of the side of the protective cover (41), the drive motor (42) is connected to one end of the limit shaft (43), the other end of the limit shaft (43) penetrates the outer wall of the side of the positioning support plate (3) and is rotatably installed on the inner wall of the side of the limit support plate (2), the limit drive roller (44) is arranged on the outside of the limit shaft (43), one end of the positioning shaft (45) is rotatably installed on the inner wall of the side of the limit support plate (2), the other end of the positioning shaft (45) penetrates the outer wall of the side of the positioning support plate (3) and is connected to the driven sprocket (48), the drive sprocket (47) is arranged on the outside of the limit shaft (43), the drive sprocket (47) and the driven sprocket (48) are connected by a transmission chain (49), the auxiliary support rollers (410) are arranged at equal intervals in the middle position between the limit drive roller (44) and the positioning drive roller (46), and the conveyor belt (411) is connected between the limit drive roller (44) and the positioning drive roller (46).

2. The feeding device for processing iron ball pistons according to claim 1, characterized in that: The monitoring and warning mechanism (5) includes a support shaft (51), the auxiliary support roller (410) is arranged on the outside of the support shaft (51), one side outer wall of the support shaft (51) is rotatably installed on the inner wall of the side of the limit support plate (2), and the other side outer wall of the support shaft (51) is rotatably installed on the inner wall of the side of the positioning support plate (3).

3. The feeding device for processing iron ball pistons according to claim 2, characterized in that: A plurality of the support shafts (51) are arranged at equal intervals, one side outer wall of one of the support shafts (51) penetrates the outer wall of the side of the limit support plate (2) and is rotatably installed on the inner wall of the side of the support cover (52), and the support cover (52) is connected to the outer wall of the side of the limit support plate (2).

4. The feeding device for processing iron ball pistons according to claim 3, characterized in that: A drive gear (53) is arranged on the outside of the support shaft (51) located inside the support cover (52), a driven gear (54) is meshed and installed on the side of the drive gear (53), and the driven gear (54) is arranged on the transmission shaft (55).

5. The feeding device for processing an iron ball piston according to claim 4, characterized in that: One end of the transmission shaft (55) is rotatably installed on the outer wall of the side of the limit support plate (2), and the other end of the transmission shaft (55) is connected to the rotational speed monitoring sensor (56).

6. The feeding device for processing iron ball pistons according to claim 5, characterized in that: The rotational speed monitoring sensor (56) is connected to the inner wall of the side of the support cover (52), a controller (57) is arranged on the inner wall of the bottom end of the support cover (52), and an alarm (58) is arranged on the outer wall of the top end of the support cover (52).

7. The feeding device for processing an iron ball piston according to claim 1, characterized in that: The portable conveying mechanism (6) includes a storage bin (61) and a limiting baffle (62). The storage bins (61) are arranged in an equally spaced and circumferential manner on the outer wall of the side of the conveyor belt (411). The outer wall of the top end of the storage bin (61) is arranged as an open structure. Limiting baffles (62) are symmetrically arranged on the outer wall of the side of the support table (1), and the outer wall of the top end of the limiting baffle (62) is connected to the outer walls of the bottom ends of the limiting support plate (2) and the positioning support plate (3).

8. The feeding device for processing iron ball pistons according to claim 7, characterized in that: There are two limiting baffles (62), and a material guiding plate (63) is connected between the two limiting baffles (62). The material guiding plate (63) is arranged as an inclined structure, and the outer wall of the side of the material guiding plate (63) is connected to the outer wall of the side of the support table (1).

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