Anti-blocking sludge discharging device of mining rubber belt cleaning machine

By designing the anti-blocking and mud discharge device of the mining tape cleaning machine, the tape is washed with scrapers and cleaning brushes, and combined with water spray holes and water spray, the low cleaning efficiency and sewage sputtering problems of the tape cleaning machine during operation are solved, and efficient cleaning and environmentally friendly rinsing are achieved.

CN223162602UActive Publication Date: 2025-07-29NANJING YOUKAIQI ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421677049.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-07-29
Estimated Expiration
2034-07-16

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  • Figure CN223162602U_ABST
    Figure CN223162602U_ABST
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Abstract

The utility model relates to an anti-blocking sludge discharging device of a mining rubber belt cleaning machine, and aims to solve the problems that the material conveying efficiency is influenced due to the fact that a rubber belt needs to be cleaned when material conveying is stopped and cannot be used during cleaning, and the material conveying efficiency is affected due to the fact that water is directly sprayed through a spray head for flushing in the prior art and a protection mechanism is not arranged on the outer side. The device comprises a rectangular collecting hopper, a support is fixedly connected to the bottom of the rectangular collecting hopper, a rectangular frame is fixedly connected to the top of the rectangular collecting hopper, notches are formed in the two sides of the rectangular frame, a cover plate is arranged at the top of the rectangular frame, and bolts penetrate through the four corners of the top of the cover plate; compared with the prior art, materials adhered to the return rubber belt can be cleaned, the rubber belt can be cleaned without shutdown, the material conveying efficiency of the rubber belt is improved, the rubber belt is flushed on the inner side of the rectangular frame, and pollution caused by splashing of a large amount of sewage during flushing is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of mining belt cleaning, in particular to an anti-blocking mud discharge device of a mining belt cleaning machine. Background Art

[0002] Mining belt conveyor is also called belt conveyor. The conveyor belt moves according to the principle of friction transmission. It is easy to take out powdery, granular, small-block low-abrasive materials and bagged materials, such as coal, gravel, sand, cement, fertilizer, grain, etc. When conveying muddy and sticky materials with high moisture content, the conveyor belt is not cleaned properly, causing the conveyor belt to deviate, scatter materials, and the carrying capacity to fail to meet the design requirements. Due to unclean unloading, there will often be muddy and sticky materials on the conveyor belt surface, which will accumulate more and more and eventually cause the belt to deviate. Therefore, the belt often needs to be cleaned.

[0003] According to the patent CN212475082U, a mud discharge device of a mining belt cleaning machine includes a base plate, a cleaning mechanism, a mud collecting box and a bracket. Two groups of hydraulic cylinders are installed on the upper surface of the base plate in a vertically symmetrical distribution. The upper ends of the hydraulic cylinders are connected to the bottom end faces of the horizontally arranged fixed plates. The fixed plates are parallel to the base plate. The upper surface of the base plate is located below the cleaning wheel and is also obliquely provided with a mud collecting box. The opening of the mud collecting box faces upward. The cleaning mechanism includes a cleaning wheel, a driving motor and a support rod. The cleaning wheel is a horizontally arranged cylindrical structure, and both side walls are protruding with an integral structure having a rotating shaft. The rotating shaft rotates synchronously with the cleaning wheel, and the end of the rotating shaft away from the cleaning wheel is also rotatably connected to the clamping plate, and the clamping plate is It is said that they are distributed on both sides of the cleaning wheel, and the clamping plate is also fixedly connected to one end of the support rod. In the process of realizing the utility model, the inventor found that there are at least the following problems in the prior art that have not been solved. Through the arrangement of the cleaning wheel and the mud collecting box, the sludge and sewage generated by the cleaning can be collected while cleaning the mining belt conveyor to prevent it from dripping everywhere, thereby effectively protecting the on-site environment. During use, the traditional method requires cleaning when the belt stops conveying materials, so that it cannot be used during cleaning, thereby affecting the efficiency of material transportation, and the existing method directly sprays water through the nozzle for flushing. Since there is no protective mechanism on the outside, sewage splashing is easily generated when flushing the belt. For this reason, it is necessary to design a new technical solution to solve this problem. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology, adapt to actual needs, and provide an anti-clogging mud discharge device for a mining belt cleaning machine to solve the current need to clean the belt when it stops conveying materials, so that it cannot be used during cleaning, thereby affecting the efficiency of material conveying, and the existing direct water spraying through the nozzle is not used to set a protective mechanism on the outside, so that sewage splashing is easily generated when washing the belt.

[0005] In order to achieve the object of the present utility model, the technical solution adopted by the present utility model is: to design an anti-blocking sludge discharging device for a mine belt cleaning machine, including a rectangular collecting hopper, a bracket is fixedly connected to the bottom of the rectangular collecting hopper, a rectangular frame is fixedly connected to the top of the rectangular collecting hopper, gaps are provided on both sides of the rectangular frame, a cover plate is arranged on the top of the rectangular frame, bolts penetrate through the four corners of the top of the cover plate, and the four bolts are all threadedly connected to the surface of the rectangular frame; scraping plates are arranged on both sides of the inner cavity of the rectangular frame, partition plates are arranged at the opposite ends of the two scraping plates, and the two partition plates are fixedly connected to the bottom end of the inner cavity of the rectangular collecting hopper. Connecting shafts are rotatably connected to both sides of the inner cavity of the rectangular frame between the two partition plates, a cleaning roller is installed between the two connecting shafts, the connecting shafts and the cleaning roller are both of hollow structures, and the connecting shafts and the cleaning roller communicate with each other. A plurality of cleaning brushes are installed on the outer side of the cleaning roller, a driving motor is arranged at one end of the outer side of the rectangular frame, the driving end of the driving motor is connected to the connecting shaft, a rotary joint is installed at one end of the rectangular frame away from the driving motor, and the rotary joint is connected to the connecting shaft. A water inlet pipe is communicated with the outer side end of the rotary joint, a plurality of water spraying holes are provided on the outer side of the cleaning roller, and the plurality of water spraying holes and the plurality of cleaning brushes are alternately distributed on the outer side of the cleaning roller.

[0006] Preferably, sludge discharging pipes are communicated with both sides of the rectangular collecting hopper, a sewage discharging pipe is communicated with the bottom of the rectangular collecting hopper, an arc-shaped filter screen is fixedly connected between the two partition plates below the cleaning roller, sludge discharging holes are provided at both ends of the rectangular collecting hopper, and sealing covers are threadedly connected in the two sludge discharging holes.

[0007] Preferably, two limiting grooves are provided on both sides of the inner cavity of the rectangular frame, limiting blocks are slidably connected in the four limiting grooves, springs are fixedly connected between the bottom ends of the inner cavities of the four limiting grooves and the four limiting blocks respectively, and the four limiting blocks are respectively fixedly connected to both ends of the two scraping plates.

[0008] Preferably, rectangular through holes are provided at both ends of the rectangular frame, adjusting blocks are slidably connected in the two rectangular through holes, the two connecting shafts are respectively rotatably connected to the two adjusting blocks, the driving motor and the rotary joint are respectively installed at one end of the outer side of the two adjusting blocks, push rod motors are installed at the bottom ends of the inner cavities of the two rectangular through holes, and the driving ends of the two push rod motors are respectively fixedly connected to the two adjusting blocks.

[0009] Preferably, elastic sealing blocks are fixedly connected to the top of the inner cavities of the two rectangular through holes, shielding plates are installed at the opposite ends of the two adjusting blocks, and the size of the shielding plates is larger than the size of the rectangular through holes.

[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0011] 1. Through the combination of structures such as a rectangular collecting hopper, a rectangular frame, a scraper, a cleaning brush, a cover plate, a driving motor, a cleaning roller, a cleaning brush, a partition board, a rotary joint, and a water spraying hole, the present utility model makes the scraper and the cleaning brush contact the bottom surface of the belt. Then, the driving motor is started to drive the cleaning roller to rotate and cooperate with the cleaning brush to brush the belt. Thus, the scraper and the cleaning brush can clean the materials adhered to the return belt, and there is no need to stop the machine to clean the belt, thereby improving the efficiency of the belt for conveying materials. When brushing the belt, water can be sprayed from the inside of the rotating cleaning roller through the water spraying hole onto the surface of the belt through the rotary joint, thereby cooperating with the cleaning brush to improve the effect of belt cleaning. Since the belt is rinsed inside the rectangular frame, a large amount of sewage splashing during rinsing can be avoided, thus preventing pollution.

[0012] 2. Through the combination of a spring, a limiting groove, a limiting block, a rectangular through hole, an adjusting block, and a push rod motor, the elastic force of the spring can push the scraper upward. When the cover plate is installed on the rectangular frame, the elastic force of the spring pushes the scraper to contact the belt. At the same time, the push rod motor is started to push the cleaning brush to contact the surface of the belt, thereby ensuring that the scraper and the cleaning brush always contact the belt, and further improving the effect of belt cleaning. Description of the Drawings

[0013] Figure 1 is the overall structural schematic diagram of the present utility model;

[0014] Figure 2 is the overall sectional view of the present utility model;

[0015] <{ Figure 3 is the schematic top view of the connection between the rectangular collecting hopper and the rectangular frame of the present utility model;

[0016] Figure 4 is the schematic side view of the connection between the rectangular collecting hopper and the rectangular frame of the present utility model;

[0017] Figure 5 is the enlarged view at A of the present utility model;

[0018] Figure 6 is the enlarged view at C of the present utility model;

[0019] Figure 7 is the enlarged view at B of the present utility model;

[0020] In the figure: 1. rectangular collecting hopper; 11. rectangular frame; 12. notch; 13. bracket; 14. cover plate; 15. bolt; 2. drive motor; 21. cleaning roller; 22. adjusting block; 23. rotary joint; 24. water inlet pipe; 25. push rod motor; 26. rectangular through hole; 27. elastic sealing block; 28. water spraying hole; 29. connecting shaft; 210. baffle plate; 211. cleaning brush; 3. sealing cover; 31. sludge discharge pipe; 32. sewage discharge pipe; 33. arc-shaped filter screen; 4. partition board; 41. scraper; 5. limiting groove; 51. limiting block; 52. spring. Detailed implementation mode

[0021] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments:

[0022] Embodiment 1: A sludge discharge device for preventing blockage of a mine belt cleaning machine, see Figures 1 to 7, including a rectangular collecting hopper 1, a bracket 13 is fixedly connected to the bottom of the rectangular collecting hopper 1, a rectangular frame 11 is fixedly connected to the top of the rectangular collecting hopper 1, notches 12 are formed on both sides of the rectangular frame 11, a cover plate 14 is arranged on the top of the rectangular frame 11, bolts 15 penetrate through the four corners of the top of the cover plate 14, and the four bolts 15 are all threadedly connected to the surface of the rectangular frame 11; scraping plates 41 are arranged on both sides of the inner cavity of the rectangular frame 11, partition plates 4 are arranged at the opposite ends of the two scraping plates 41, and the two partition plates 4 are both fixedly connected to the bottom end of the inner cavity of the rectangular collecting hopper 1. Connecting shafts 29 are rotatably connected to both sides of the inner cavity of the rectangular frame 11 between the two partition plates 4. A cleaning roller 21 is installed between the two connecting shafts 29. The connecting shafts 29 and the cleaning roller 21 are both of hollow structures, and the connecting shafts 29 and the cleaning roller 21 communicate with each other. A plurality of cleaning brushes 211 are installed on the outer side of the cleaning roller 21. A driving motor 2 is arranged at one end of the outer side of the rectangular frame 11. The driving end of the driving motor 2 is connected to the connecting shaft 29. A rotary joint 23 is installed at one end of the rectangular frame 11 away from the driving motor 2, and the rotary joint 23 is connected to the connecting shaft 29. A water inlet pipe 24 is communicated with the outer side of the rotary joint 23. A plurality of water spraying holes 28 are formed on the outer side of the cleaning roller 21. The plurality of water spraying holes 28 and the plurality of cleaning brushes 211 are alternately distributed on the outer side of the cleaning roller 21. During operation, the rectangular collecting hopper 1 is moved below the belt conveyor so that the belt is placed in the notch 12, and then the bolts 15 are screwed to fix the cover plate 14 on the top of the rectangular frame 11, so that a part of the belt is placed in the rectangular frame 11, so that the scraping plates 41 and the cleaning brushes 211 are in contact with the bottom surface of the belt. Then the driving motor 2 is started to drive the cleaning roller 21 to rotate and cooperate with the cleaning brushes 211 to brush the belt, so that the scraping plates 41 and the cleaning brushes 211 can clean the materials adhered to the return belt, and thus there is no need to stop the machine to clean the belt, thereby improving the efficiency of the belt conveying materials. When brushing the belt, the water inlet pipe 24 is connected to the water source, so that the water can be sprayed on the surface of the belt from the inside of the rotating cleaning roller 21 through the water spraying holes 28 in cooperation with the rotary joint 23, so as to improve the cleaning effect of the belt in cooperation with the cleaning brushes 211. Since the belt is rinsed inside the rectangular frame 11, a large amount of sewage splashing during rinsing is avoided, thus preventing pollution.

[0023] Specifically, refer to Figure 1 — Figure 3 , sludge discharge pipes 31 are communicated with both sides of the rectangular collecting hopper 1, a sewage discharge pipe 32 is communicated with the bottom of the rectangular collecting hopper 1, an arc-shaped filter screen 33 is fixedly connected between the two partition plates 4 below the cleaning roller 21, sludge discharge holes are formed at both ends of the rectangular collecting hopper 1, and sealing covers 3 are threadedly connected in the two sludge discharge holes. The materials scraped by the scraping plates 41 and the materials cleaned by the cleaning brushes 211 are separated and discharged through the partition plates 4. At the same time, the arc-shaped filter screen 33 filters the cleaning sewage, thereby preventing the mixture of materials and water from blocking the sewage discharge pipe 32 and affecting the sewage discharge efficiency.

[0024] Further, referring to Figure 3 — Figure 6 , two limiting grooves 5 are respectively formed on both sides of the inner cavity of the rectangular frame 11. Four limiting blocks 51 are slidably connected in the four limiting grooves 5. Spring 52 is fixedly connected between the bottom ends of the inner cavities of the four limiting grooves 5 and the four limiting blocks 51 respectively. The four limiting blocks 51 are fixedly connected to both ends of the two scraping plates 41 respectively. Rectangular through holes 26 are formed at both ends of the rectangular frame 11. Two adjusting blocks 22 are slidably connected in the two rectangular through holes 26. Two connecting shafts 29 are respectively rotatably connected to the two adjusting blocks 22. The driving motor 2 and the rotary joint 23 are respectively installed at one outer end of the two adjusting blocks 22. Push rod motors 25 are installed at the bottom ends of the inner cavities of the two rectangular through holes 26. The driving ends of the two push rod motors 25 are fixedly connected to the two adjusting blocks 22 respectively. The elastic force of the spring 52 can push the scraping plate 41 to move upward. When the cover plate 14 is installed on the rectangular frame 11, the elastic force of the spring 52 pushes the scraping plate 41 to contact the tape. At the same time, the push rod motor 25 is started to push the cleaning brush 211 to contact the surface of the tape, so as to ensure that the scraping plate 41 and the cleaning brush 211 are always in contact with the tape, thereby improving the effect of tape cleaning.

[0025] It should be noted that, referring to Figure 6 and Figure 7 , elastic sealing blocks 27 are fixedly connected to the top of the inner cavities of the two rectangular through holes 26. Shielding plates 210 are installed at the relative ends of the two adjusting blocks 22, and the size of the shielding plate 210 is larger than that of the rectangular through hole 26. Through the arrangement of the elastic sealing block 27 and the shielding plate 210, not only can the inside of the rectangular through hole 26 be shielded, thereby preventing the splashing discharge of the cleaning sewage through the rectangular through hole 26, but also the elastic sealing block 27 has elasticity and the shielding plate 210 moves with the movement of the adjusting block 22, so as not to affect the position adjustment of the adjusting block 22 in the rectangular through hole 26.

[0026] In addition, the components designed by the present utility model are all common standard components or components known to those skilled in the art. Their structures and principles can all be known by those skilled in the art through technical manuals or obtained through conventional experimental methods. Those skilled in the art can fully implement them without further elaboration. The content protected by the present utility model does not involve improvements to the internal structure and method.

[0027] The embodiments disclosed in the present utility model are preferred embodiments, but not limited thereto. Those of ordinary skill in the art can easily understand the spirit of the present utility model based on the above embodiments and make different extensions and changes. However, as long as they do not depart from the spirit of the present utility model, they are within the protection scope of the present utility model.

Claims

1. An anti-clogging sludge discharge device for a mine belt cleaning machine, including a rectangular collecting hopper (1), characterized in that, The bottom of the rectangular collecting hopper (1) is fixedly connected with a bracket (13). The top of the rectangular collecting hopper (1) is fixedly connected with a rectangular frame (11). Notches (12) are formed on both sides of the rectangular frame (11). A cover plate (14) is arranged on the top of the rectangular frame (11). Bolts (15) penetrate through the four corners of the top of the cover plate (14), and the four bolts (15) are all threadedly connected to the surface of the rectangular frame (11). Scrapers (41) are arranged on both sides of the inner cavity of the rectangular frame (11). Partition plates (4) are arranged at the opposite ends of the two scrapers (41), and the two partition plates (4) are fixedly connected to the bottom end of the inner cavity of the rectangular collecting hopper (1). Connecting shafts (29) are rotatably connected to both sides of the inner cavity of the rectangular frame (11) between the two partition plates (4). A cleaning roller (21) is installed between the two connecting shafts (29). Both the connecting shaft (29) and the cleaning roller (21) are of a hollow structure, and the connecting shaft (29) and the cleaning roller (21) are communicated with each other. A plurality of cleaning brushes (211) are installed on the outer side of the cleaning roller (21). A driving motor (2) is arranged at one end of the outer side of the rectangular frame (11). The driving end of the driving motor (2) is connected to the connecting shaft (29). A rotary joint (23) is installed at one end of the rectangular frame (11) far away from the driving motor (2), and the rotary joint (23) is connected to the connecting shaft (29). A water inlet pipe (24) is communicated with the outer side of the rotary joint (23). A plurality of water spraying holes (28) are formed on the outer side of the cleaning roller (21), and the plurality of water spraying holes (28) and the plurality of cleaning brushes (211) are alternately distributed on the outer side of the cleaning roller (21).

2. The anti-blocking sludge discharging device of a mine belt cleaning machine according to claim 1, characterized in that, Sludge discharge pipes (31) are communicated with both sides of the rectangular collecting hopper (1). A sewage discharge pipe (32) is communicated with the bottom of the rectangular collecting hopper (1). An arc-shaped filter screen (33) is fixedly connected between the two partition plates (4) below the cleaning roller (21). Drainage holes are formed at both ends of the rectangular collecting hopper (1), and sealing covers (3) are threadedly connected in the two drainage holes respectively.

3. The anti-clogging sludge discharge device of a mine belt cleaning machine according to claim 1, characterized in that, Two limiting grooves (5) are formed on both sides of the inner cavity of the rectangular frame (11). Limiting blocks (51) are slidably connected in the four limiting grooves (5). Springs (52) are fixedly connected between the bottom ends of the inner cavities of the four limiting grooves (5) and the four limiting blocks (51) respectively. The four limiting blocks (51) are fixedly connected to both ends of the two scrapers (41) respectively.

4. The anti-clogging sludge discharging device of a mine belt cleaning machine according to claim 1, characterized in that, Both ends of the rectangular frame (11) are provided with rectangular through holes (26). There are adjusting blocks (22) slidably connected in the two rectangular through holes (26). The two connecting shafts (29) are respectively rotatably connected to the two adjusting blocks (22). The driving motor (2) and the rotary joint (23) are respectively installed at the outer ends of the two adjusting blocks (22). At the bottom ends of the inner cavities of the two rectangular through holes (26), push rod motors (25) are installed. The driving ends of the two push rod motors (25) are respectively fixedly connected to the two adjusting blocks (22).

5. The anti-clogging sludge discharge device of a mine belt cleaning machine according to claim 4, characterized in that, Elastic sealing blocks (27) are fixedly connected to the top parts of the inner cavities of the two rectangular through holes (26). Shield plates (210) are installed at the opposite ends of the two adjusting blocks (22), and the size of the shield plates (210) is larger than the size of the rectangular through holes (26).