Feeding platform for spiral finned tube
By designing a feeding platform for spiral fin pipes, using the universal ball and probe magnetic head structure in the channel steel frame to achieve automated quality inspection, solving the problem of large manpower and material resources in the existing technology, and improving detection efficiency and production quality.
Patent Information
- Application Number
- CN202422024306.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The quality inspection process of existing spiral fin tubes requires a lot of manpower and material resources, which takes a long time and has low operating efficiency.
A feeding platform for spiral fin tubes is designed, using the through-grooves in the channel steel frame to cooperate with the universal ball, combined with the probe rod and magnetic head along the Z-axis direction, to achieve automated quality detection through the movement of the support plate, and reduce manual intervention.
It reduces the labor demand for quality inspection, shortens the inspection time, improves operating efficiency, and ensures the production quality of spiral fin tubes.
Smart Images

Figure CN223162743U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spiral finned tubes, and specifically discloses a feeding platform for spiral finned tubes. Background Art
[0002] A spiral finned tube is an efficient heat transfer element with spiral fins. Its heat transfer area is several to dozens of times that of a smooth tube, which can enhance heat transfer, reduce flow resistance, and reduce metal consumption, thereby improving the economy and operation reliability of heat exchange equipment. Currently, it has been widely used in fields such as boilers, chemical engineering, and pressure vessels. There are mainly the following manufacturing methods for spiral finned tubes: high-frequency resistance welded spiral finned tubes, brazed spiral finned tubes, and integral spiral finned tubes.
[0003] In the prior art, during the production and manufacturing process of spiral finned tubes, a feeding platform is required to guide and transport the spiral finned tubes; to improve the processing quality of spiral finned tubes, most production enterprises generally need to arrange quality inspection personnel at the end of the feeding platform for spiral finned tubes. The quality inspection personnel are mainly used to timely check the production quality of the spiral fins, so as to ensure that the surface of the spiral finned tube is not damaged, thereby ensuring that the spiral finned tube meets the production requirements. Currently, when conducting quality monitoring during quality inspection, generally two people need to cooperate. One person uses a jacking device to lift the spiral finned tube above the feeding platform, and the other person needs to timely check, so as to complete the quality inspection of the spiral finned tube. It can be seen that in the prior art, during the quality inspection process of spiral finned tubes, it is necessary to consume extra manpower and material resources, and it takes a long time, with low operation efficiency, which is not conducive to the long-term development of production enterprises. Summary of the Utility Model
[0004] Aiming at the problems of time-consuming, laborious and low operation efficiency existing in the current quality inspection process of spiral finned tubes, the utility model provides a feeding platform for spiral finned tubes.
[0005] To solve the above problems, the utility model provides the following technical solutions:
[0006] A feeding platform for a spiral finned tube, comprising a trough steel frame. A through groove facilitating the passage of the spiral finned tube is arranged inside the trough steel frame. A plurality of universal balls are rotatably arranged at the bottom of the through groove, and the surface of the universal balls is in contact with the outer wall of the spiral finned tube. A bottom plate is arranged on the side of the trough steel frame. A first support plate moving along the X-axis direction is arranged on the bottom plate. A support frame is fixedly installed on the first support plate. A second support plate moving along the Z-axis direction is arranged at one end of the support frame close to the trough steel frame. An adjustment groove is arranged on the end face of the second support plate close to the trough steel frame. The adjustment groove is parallel to the through groove and arranged along the Y-axis direction. A plurality of receiving blocks are installed in the adjustment groove. Probing rods arranged along the Z-axis direction are installed in the receiving blocks. A magnetic head for magnetically attracting the spiral finned tube is fixedly installed at the bottom of the probing rod.
[0007] Preferably, a plurality of through holes are opened at the bottom of the through groove, and every two through holes form a group. The linear center distance dimension between two through holes in the same group is greater than the width dimension of the through groove. Ball seats are installed in the through holes, and the universal balls are rotatably installed in the ball seats.
[0008] Preferably, an X-axis guide rail is fixedly installed on the bottom plate. An X-axis slider is slidably installed on the X-axis guide rail. The X-axis slider is tightly connected to the bottom surface of the first support plate. A handle is fixedly installed on the top surface of the first support plate, and the handle is arranged on the side of the support frame.
[0009] Preferably, vertical plates are arranged at both the front and rear ends of the X-axis guide rail. The vertical plates are tightly connected to the bottom plate. A guiding rod sliding along the X-axis is arranged in the vertical plate at the rear end of the X-axis guide rail. One end of the guiding rod is fixedly connected to the first support plate, and a limiting ring is fixedly installed at the other end of the guiding rod.
[0010] Preferably, a sleeve is arranged on the side of the guiding rod. The sleeve is tightly connected to the vertical plate. A telescopic rod is installed at one end of the sleeve facing the first support plate.
[0011] Preferably, a Z-axis guide rail is fixedly installed on the support frame. A Z-axis slider is slidably installed on the Z-axis guide rail. The Z-axis slider is tightly connected to a sliding seat, and the sliding seat is tightly connected to the second support plate. A lead screw arranged along the Z-axis is rotatably installed inside the support frame. A nut sleeve is sleeved on the outer wall of the lead screw, and the nut sleeve is tightly connected to the sliding seat.
[0012] Preferably, a hand wheel is fixedly installed at the top end of the lead screw. A fixing seat sleeved on the lead screw is arranged below the hand wheel. The fixing seat is tightly connected to the top of the support frame and is rotationally matched with the lead screw. A locking rod is fixedly installed on the fixing seat, and a buckle is installed at the end of the locking rod.
[0013] Preferably, a threaded hole arranged along the X-axis is formed in the receiving block, and a first long bolt is threadedly installed in the threaded hole, and the end of the first long bolt is in contact with the groove surface of the adjustment groove.
[0014] Preferably, foot seats are arranged at the bottoms of the trough steel frame and the bottom plate. A first square beam is fixedly installed on the foot seat. A second square beam is sleeved in the first square beam. The top end of the second square beam is firmly connected to the trough steel frame and the bottom plate, and the second square beam and the first square beam are firmly connected by a second long bolt.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] By setting the cooperation structure of the through groove and the universal ball, the utility model can ensure that the surface of the spiral finned tube is not damaged when passing through the trough steel frame. By setting the probe rod arranged along the Z-axis direction, the magnetic suction head can be used to firmly magnetically suck the spiral finned tube. By setting the second support plate that moves along the Z-axis direction, the spiral finned tube can be lifted and quality inspected. If there is a quality problem with the spiral finned tube, the first support plate can be moved along the X-axis direction to be arranged above the bottom plate, so as to facilitate the next spiral finned tube to enter the platform; during the quality inspection process of the spiral finned tube, the utility model can reduce the labor required for quality inspection, reduce the time consumed for quality inspection, and improve the operation efficiency. Therefore, it has a very wide application prospect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the present utility model, the drawings required for description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings;
[0018] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0019] Figure 2 is a schematic diagram of the trough steel frame structure of the present utility model;
[0020] Figure 3 is Figure 2 an enlarged schematic diagram of the structure at A in
[0021] Figure 4 is a schematic diagram of the installation structure of the first support plate of the present utility model;
[0022] Figure 5 is a schematic diagram of the installation structure of the X-axis guide rail of the present utility model;
[0023] Figure 6 is Figure 5Schematic enlarged view of the structure at B in the [device];
[0024] Figure 7 Schematic installation structure diagram of the sliding seat of the present utility model;
[0025] Figure 8 Schematic installation structure diagram of the receiving block of the present utility model;
[0026] Figure 9 Schematic installation structure diagram of the first square beam and the second square beam of the present utility model;
[0027] In the figure: 1. Groove steel frame, 2. Spiral finned tube, 3. Through groove, 4. Universal ball, 5. Bottom plate, 6. First support plate, 7. Support frame, 8. Second support plate, 9. Adjustment groove, 10. Receiving block, 11. Probe rod, 12. Magnetic head, 13. Through hole, 14. Ball seat, 15. X-axis guide rail, 16. X-axis slider, 17. Handle, 18. Vertical plate, 19. Guide rod, 20. Limit ring, 21. Sleeve, 22. Telescopic rod, 23. Z-axis guide rail, 24. Z-axis slider, 25. Sliding seat, 26. Lead screw, 27. Nut sleeve, 28. Handwheel, 29. Fixed seat, 30. Locking rod, 31. Buckle, 32. Screw hole, 33. First long bolt, 34. Foot seat, 35. First square beam, 36. Second square beam, 37. Second long bolt. Specific embodiments
[0028] To make the objectives, features, and advantages of the present utility model more obvious and understandable, the technical solutions in the present utility model will be clearly and completely described below with reference to the accompanying drawings in the specific embodiments of the present utility model. Obviously, the embodiments described below are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in this patent, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of this patent.
[0029] This specific embodiment provides a feeding platform for spiral finned tubes, as Figures 1-9 shown; it includes a groove steel frame 1, the groove steel frame 1 is arranged along the Y-axis direction, a through groove 3 is provided inside the groove steel frame 1, and the two ends of the through groove 3 are respectively the inlet end and the outlet end of the spiral finned tube 2; the spiral finned tube 2 can enter the groove steel frame 1 from the left inlet end of the through groove 3 and flow out of the groove steel frame 1 from the right outlet end of the through groove 3, so as to realize the feeding of the spiral finned tube 2.
[0030] A plurality of through holes 13 are formed in the bottom of the through groove 3, and every two through holes 13 form a group. The linear center distance dimension between the two through holes 13 in the same group is greater than the width dimension of the through groove 3. By setting the linear center distance dimension between the two through holes 13 in the same group, it can be ensured that the two through holes 13 in the same group are arranged obliquely and are distributed on both sides of the center line of the through groove 3. Ball seats 14 are installed in the through holes 13, and the universal balls 4 are rotatably installed in the ball seats 14. By setting the universal balls 4, the surface of the universal balls 4 can be brought into contact with the outer wall of the spiral finned tube 2. When the spiral finned tube 2 passes through the trough steel frame 1, scratching of the surface of the spiral finned tube 2 can be avoided, thereby ensuring the production quality of the spiral finned tube 2.
[0031] A bottom plate 5 is arranged on the side of the trough steel frame 1. An X-axis guide rail 15 is fixedly installed on the bottom plate 5. There are two X-axis guide rails 15 which are symmetrically installed on the bottom plate 5. An X-axis slider 16 is slidably installed on each X-axis guide rail 15. A first support plate 6 is commonly connected to the X-axis sliders 16. The bottom surface of the first support plate 6 is firmly connected to each X-axis slider 16. Vertical plates 18 are arranged at the front and rear ends of the two X-axis guide rails 15. The vertical plates 18 are firmly connected to the bottom plate 5. A guide rod 19 sliding along the X-axis is arranged in the vertical plate 18 at the rear end of the X-axis guide rail 15. One end of the guide rod 19 is fixedly connected to the first support plate 6, and the other end of the guide rod 19 is fixedly installed with a limit ring 20. When the first support plate 6 slides along the X-axis guide rail 15, the guide rod 19 can be used to assist in supporting the first support plate 6, thereby sharing the bearing force for the X-axis slider 16. And by setting the limit ring 20, the displacement distance of the first support plate 6 can also be limited to prevent the first support plate 6 from colliding with the front vertical plate 18.
[0032] Wherein, a sleeve 21 is arranged on the side of the guide rod 19. The sleeve 21 is firmly connected to the vertical plate 18. One end of the sleeve 21 facing the first support plate 6 is installed with a telescopic rod 22. When the first support plate 6 approaches the rear vertical plate 18, the telescopic rod 22 can play a role of contact support, thereby preventing the first support plate 6 from colliding with the rear vertical plate 18.
[0033] A handle 17 is fixedly installed on the top surface of the first support plate 6. The handle 17 facilitates the operator's gripping, enabling the first support plate 6 to slide along the X-axis guide rail 15. There are two handles 17 which are symmetrically distributed. A support frame 7 is arranged between the two handles 17. The bottom of the support frame 7 is firmly connected to the first support plate 6. At one end of the support frame 7 close to the channel steel frame 1, a Z-axis guide rail 23 is fixedly installed. There are two Z-axis guide rails 23 which are symmetrically distributed. A Z-axis slider 24 is slidably installed on the Z-axis guide rail 23. The Z-axis slider 24 is firmly connected to a sliding seat 25. The sliding seat 25 is firmly connected to the second support plate 8. The sliding seat 25 can drive the second support plate 8 to slide along the Z-axis guide rail 23. A lead screw 26 arranged along the Z-axis is rotatably installed in the support frame 7. A lead screw nut sleeve 27 is sleeved on the outer wall of the lead screw 26. The lead screw nut sleeve 27 is firmly connected to the sliding seat 25. A hand wheel 28 is fixedly installed at the top end of the lead screw 26. A fixed seat 29 sleeved on the lead screw 26 is arranged below the hand wheel 28. The fixed seat 29 is firmly connected to the top of the support frame 7 and is rotationally matched with the lead screw 26. A locking rod 30 is fixedly installed on the fixed seat 29. A buckle 31 is installed at the end of the locking rod 30. By providing the matching structure of the lead screw 26 and the lead screw nut sleeve 27, the operator can adjust the position of the second support plate 8 by rotating the hand wheel 28. And by providing the matching structure of the fixed seat 29 and the locking rod 30, it is convenient to fix the current position of the second support plate 8, thus ensuring the stability of the overall structure.
[0034] An adjustment groove 9 is arranged on the end face of the second support plate 8 close to the channel steel frame 1. The adjustment groove 9 is parallel to the through groove 3 and is arranged along the Y-axis direction. A plurality of receiving blocks 10 are installed in the adjustment groove 9. The receiving blocks 10 are arranged along the X-axis direction. One end of the receiving block 10 close to the second support plate 8 is arranged in the adjustment groove 9. A screw hole 32 arranged along the X-axis is formed in the receiving block 10. A first long bolt 33 is threadedly installed in the screw hole 32. The end of the first long bolt 33 is in contact with the groove surface of the adjustment groove 9. By providing the matching structure of the first long bolt 33 and the screw hole 32, the receiving block 10 can be firmly connected to the second support plate 8. A probe rod 11 arranged along the Z-axis is installed in each of the receiving blocks 10. A magnetic head 12 for magnetically attracting the spiral finned tube 2 is fixedly installed at the bottom of the probe rod 11.
[0035] In addition, foot seats 34 are provided at the bottoms of the channel steel frames 1 and the bottom plate 5. A first square beam 35 is fixedly installed on the foot seats 34. A second square beam 36 is sleeved inside the first square beam 35. The top end of the second square beam 36 is firmly connected to the channel steel frames 1 and the bottom plate 5. The second square beam 36 and the first square beam 35 are firmly connected by a second long bolt 37. By adjusting the position of the second square beam 36 inside the first square beam 35, the layout height of the channel steel frames 1 and the bottom plate 5 can be adjusted, so as to adapt to the spiral finned tube 2 production lines with various height requirements; and by providing the second long bolt 37, the connection stability between the first square beam 35 and the second square beam 36 can be enhanced.
[0036] The working principle of the present utility model is as follows:
[0037] The spiral finned tube 2 enters from the left inlet end of the through groove 3 of the channel steel frame 1. When the spiral finned tube 2 passes through the through groove 3, the surface of the spiral finned tube 2 comes into contact with the universal balls 4, thereby ensuring that the surface of the spiral finned tube 2 is not damaged. When the spiral finned tube 2 is completely arranged in the through groove 3, the quality inspection personnel can bring the magnetic suction head 12 at the bottom of the probe rod 11 into contact with the surface of the spiral finned tube 2, so as to magnetically attract the spiral finned tube 2 with the magnetic suction head 12. By rotating the hand wheel 28, the height of the second support plate 8 can be increased, thereby lifting the spiral finned tube 2 and making the spiral finned tube 2 come out of the through groove 3. The quality inspection personnel can fully observe the surface of the spiral finned tube 2, so as to ensure that the processing quality of the spiral finned tube 2 meets the production requirements; if there are scratches or damages on the surface of the spiral finned tube 2, the quality inspection personnel can move the first support plate 6 through the handle 17 to arrange the current spiral finned tube 2 above the bottom plate 5, so as to facilitate the next spiral finned tube 2 to enter the through groove; at this time, the quality inspection personnel can remove the damaged spiral finned tube 2 from this platform and perform reprocessing, so as to ensure the production quality of the spiral finned tube 2.
[0038] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present utility model. Various modifications to these embodiments will be apparent to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present utility model. Therefore, the present utility model will not be limited to these embodiments shown herein, but will be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A feeding platform for spiral finned tubes, comprising a channel steel frame (1), characterized in that: A through groove (3) facilitating the passing of the spiral finned tube (2) is arranged inside the groove steel frame (1). A plurality of universal balls (4) are rotatably arranged at the bottom of the through groove (3). The surface of the universal ball (4) is in contact with the outer wall of the spiral finned tube (2). A bottom plate (5) is arranged on the side of the groove steel frame (1). A first support plate (6) moving along the X-axis direction is arranged on the bottom plate (5). A support frame (7) is fixedly installed on the first support plate (6). A second support plate (8) moving along the Z-axis direction is arranged at one end of the support frame (7) close to the groove steel frame (1). An adjustment groove (9) is arranged on the end face of the second support plate (8) close to the groove steel frame (1). The adjustment groove (9) is parallel to the through groove (3) and arranged along the Y-axis direction. A plurality of receiving blocks (10) are installed in the adjustment groove (9). Probing rods (11) arranged along the Z-axis direction are installed in the receiving blocks (10). A magnetic head (12) for magnetically attracting the spiral finned tube (2) is fixedly installed at the bottom of the probing rod (11).
2. The feeding platform for a spiral fin tube according to claim 1, characterized in that, A plurality of through holes (13) are formed at the bottom of the through groove (3), and every two through holes (13) form a group. The linear center distance dimension between two through holes (13) in the same group is greater than the width dimension of the through groove (3). Ball seats (14) are installed in the through holes (13). The universal balls (4) are rotatably installed in the ball seats (14).
3. The feeding platform for a spiral fin tube according to claim 1, characterized in that, An X-axis guide rail (15) is fixedly installed on the bottom plate (5). An X-axis slider (16) is slidably installed on the X-axis guide rail (15). The X-axis slider (16) is tightly connected to the bottom surface of the first support plate (6). A grip (17) is fixedly installed on the top surface of the first support plate (6). The grip (17) is arranged on the side of the support frame (7).
4. A feeding platform for a spiral fin tube according to claim 3, characterized in that, Vertical plates (18) are arranged at both the front and rear ends of the X-axis guide rail (15). The vertical plates (18) are tightly connected to the bottom plate (5). A guiding rod (19) sliding along the X-axis is arranged in the vertical plate (18) at the rear end of the X-axis guide rail (15). One end of the guiding rod (19) is fixedly connected to the first support plate (6). A limiting ring (20) is fixedly installed at the other end of the guiding rod (19).
5. A feeding platform for a spiral finned tube according to claim 4, characterized in that, A sleeve (21) is arranged on the side of the guiding rod (19). The sleeve (21) is tightly connected to the vertical plate (18). A telescopic rod (22) is installed at one end of the sleeve (21) facing the first support plate (6).
6. The feeding platform for a spiral fin tube according to claim 1, characterized in that, A Z-axis guide rail (23) is fixedly installed on the support frame (7). A Z-axis slider (24) is slidably installed on the Z-axis guide rail (23). The Z-axis slider (24) is tightly connected to a sliding seat (25). The sliding seat (25) is tightly connected to the second support plate (8). A lead screw (26) arranged along the Z-axis is rotatably installed in the support frame (7). A nut sleeve (27) is sleeved on the outer wall of the lead screw (26). The nut sleeve (27) is tightly connected to the sliding seat (25).
7. A feeding platform for a spiral finned tube according to claim 6, characterized in that, A handwheel (28) is fixedly installed at the top end of the lead screw (26). A fixed seat (29) sleeved on the lead screw (26) is arranged below the handwheel (28). The fixed seat (29) is tightly connected to the top of the support frame (7) and is rotationally matched with the lead screw (26). A locking rod (30) is fixedly installed on the fixed seat (29), and a buckle (31) is installed at the end of the locking rod (30).
8. A feeding platform for a spiral fin tube according to claim 1, characterized in that, A screw hole (32) arranged along the X-axis is formed in the receiving block (10). A first long rod bolt (33) is threadedly installed in the screw hole (32), and the end of the first long rod bolt (33) is in contact with the groove surface of the adjustment groove (9).
9. The feeding platform for a spiral fin tube according to claim 1, wherein Foot seats (34) are arranged at the bottoms of the channel steel frame (1) and the bottom plate (5). A first square beam (35) is fixedly installed on the foot seat (34). A second square beam (36) is sleeved in the first square beam (35). The top end of the second square beam (36) is tightly connected to the channel steel frame (1) and the bottom plate (5). The second square beam (36) and the first square beam (35) are tightly connected by a second long rod bolt (37).