Continuous and uniform mangle dehydration pressure stabilizing device
Through the adjustable extrusion roller position and heating roller structure, the problems of uneven dehydration and material wrinkles in traditional devices are solved, and uniform dehydration and efficient production are achieved.
Patent Information
- Application Number
- CN202422419603.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-10-08
AI Technical Summary
In the traditional continuous uniform liquid rolling dehydration pressure stabilization device, the spacing between the extrusion rollers is not convenient to adjust according to the material thickness, resulting in uneven dehydration effect, and the material is prone to wrinkles after the liquid rolling, affecting production efficiency.
By designing the adjustable extrusion roller position and heating roller structure, flexible adjustment of the extrusion roller spacing is achieved, and materials are prevented from deforming by heating rollers. A roll-up roller design is adopted to improve production efficiency.
It realizes automatic adjustment of the dehydration pressure according to the material thickness, improves the uniformity of the dehydration effect, prevents material wrinkles, and improves production efficiency and equipment stability.
Smart Images
Figure CN223165866U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rolling liquid dehydration, in particular to a continuous and uniform rolling liquid dehydration pressure stabilizing device. Background Art
[0002] Rolling liquid dehydration is an industrial process used to remove excess water from fabrics or other materials. During the rolling liquid dehydration process, the material passes through two or more rollers, and the pressure between the rollers helps to squeeze out the water in the material. This process is commonly used in the wet finishing of textiles to improve efficiency and reduce damage, and the continuous and uniform rolling liquid dehydration pressure stabilizing device is used to precisely control the dehydration pressure during the rolling process to ensure that the liquid is removed evenly.
[0003] The traditional continuous and uniform rolling liquid dehydration pressure stabilizing device consists of parts such as a frame, rollers, and a hydraulic system. During the rolling process, the rollers apply pressure to the material to squeeze out the water in the material through mechanical action. The hydraulic mechanical system is used to press down the rollers to ensure that the rolling liquid can be effectively dehydrated under different rolling conditions, and the control system is responsible for adjusting the speed of the rollers and the flow rate of the rolling liquid to optimize the dehydration effect and protect the rollers from excessive mechanical stress.
[0004] Since the spacing between the squeezing rollers of the traditional continuous and uniform rolling liquid dehydration pressure stabilizing device is not convenient to adjust according to the thickness of the material, the pressure exerted on the material during the rolling liquid process is inconsistent, resulting in uneven dehydration effect. Therefore, a continuous and uniform rolling liquid dehydration pressure stabilizing device is proposed to solve the above problems. Content of the Utility Model
[0005] In order to make up for the above deficiencies, the utility model provides a continuous and uniform rolling liquid dehydration pressure stabilizing device, aiming to improve the problem that in the prior art, due to the inconvenient adjustment of the spacing between the squeezing rollers according to the thickness of the material, the pressure exerted on the material during the rolling liquid process is inconsistent, resulting in uneven dehydration effect.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] Continuous and uniform squeezing and dehydration pressure stabilizing device, including a box body. Inside the box body, a first fixed plate is fixedly connected. On one side wall of the first fixed plate, a motor sleeve is fixedly connected. On one side wall of the first fixed plate, a first fixed sleeve is provided. Inside the first fixed sleeve, a squeezing roller is rotatably connected. Inside the box body, a first roller is rotatably connected. On one side of the squeezing roller and on one side of the first roller, a first rotating block is fixedly connected. Inside the motor sleeve, a first motor is provided. The output end of the first motor is fixedly connected with a second rotating block. On one side wall of the first fixed sleeve, a first sliding block is fixedly connected. On one side wall of the first fixed plate, a threaded rod is threadedly connected. The side wall of the threaded rod is rotatably connected inside the first sliding block. One end of the threaded rod is fixedly connected with a rotating handle. On the upper surface of the box body, a roller is provided. On the upper surface of the box body, an auxiliary component is provided for fixing the roller;
[0008] As a further description of the above technical solution:
[0009] Inside the box body, a second fixed sleeve is fixedly connected. Inside the second fixed sleeve, a second roller is rotatably connected. Inside the second fixed sleeve, a heating roller is provided. On the side wall of the box body, a second fixed plate is fixedly connected. Between the second fixed plates, a winding roller is provided;
[0010] As a further description of the above technical solution:
[0011] The auxiliary component includes a bracket. The side wall of the bracket is fixedly connected to the upper surface of the box body. The side wall of the bracket is threadedly connected with a rotating column. The side wall of the rotating column is fixedly connected with a damping rotating shaft. The side wall of the damping rotating shaft is fixedly connected with a first clamping block. The side wall of the first clamping block is slidably connected inside the roller;
[0012] As a further description of the above technical solution:
[0013] Inside the box body, a water outlet is fixedly connected. Inside the box body, a water storage tank is opened. The second rotating block is engaged with the first rotating block. The side wall of the first sliding block is slidably connected inside the first fixed plate;
[0014] As a further description of the above technical solution:
[0015] On the upper surface of the second fixed sleeve, a limiting block is fixedly connected. Inside the limiting block, a second sliding block is slidably connected. A first spring is sleeved on the side wall of the second sliding block. One end of the first spring is fixedly connected to the side wall of the second sliding block. The other end of the first spring is fixedly connected to the side wall of the second fixed sleeve. One end of the second sliding block is fixedly connected with a mounting frame. The side wall of the heating roller is rotatably connected inside the mounting frame;
[0016] As a further description of the above technical solution:
[0017] On two side walls of the fixed plate on one side, a second motor is fixedly connected. The output end of the second motor is fixedly connected with a U-shaped block. On the side wall of the winding roller, a mounting block is fixedly connected. The side wall of the mounting block is slidably connected inside the U-shaped block;
[0018] As a further description of the above technical solution:
[0019] Inside the mounting block, a sleeve is fixedly connected. Inside the sleeve, a first fixed block is fixedly connected;
[0020] As a further description of the above technical solution:
[0021] Inside the sleeve, a second spring is arranged. One end of the second spring is fixedly connected to the side wall of the first fixed block. The other end of the second spring is fixedly connected with a second fixed block. On the side wall of the second fixed block, a second clamping block is fixedly connected. The side wall of the second clamping block is slidably connected inside the U-shaped block.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the utility model, by rotating the rotating handle, the threaded rod rotates, so that the first sliding block slides inside the first fixed plate, thereby adjusting the position of the extrusion roller, achieving the effect of corresponding adjustment according to different material thicknesses, solving the problem that in some continuous and uniform rolling liquid dehydration pressure stabilizing devices, the distance between the extrusion rollers is not easy to adjust according to the material thickness, resulting in inconsistent pressures on the material during the rolling liquid process and uneven dehydration effects. The stability of the equipment is improved through the above structure.
[0024] 2. In the utility model, the material is heated and rolled by the heating roller, thereby preventing the material from deforming and wrinkling after being extruded. By lifting the winding roller, the second spring is compressed, and then the second clamping block slides into the sleeve, thereby facilitating the removal of the winding roller, achieving the effect of quick installation and disassembly, solving the problem that in some continuous and uniform rolling liquid dehydration pressure stabilizing devices, the material is directly wound after dehydration, resulting in easy wrinkling of the material and affecting the later effect, and the inconvenient disassembly of the winding roller affecting the production efficiency. The working efficiency of the equipment is improved through the above structure. Description of the Drawings
[0025] Figure 1 It is a three-dimensional schematic diagram of the continuous and uniform rolling liquid dehydration pressure stabilizing device proposed by the utility model;
[0026] Figure 2 It is a structural schematic diagram of the first fixed plate of the continuous and uniform rolling liquid dehydration pressure stabilizing device proposed by the utility model;
[0027] Figure 3 It is a structural schematic diagram of the roller of the continuous and uniform rolling liquid dehydration pressure stabilizing device proposed by the utility model;
[0028] Figure 4 Schematic diagram of the second fixing sleeve of the continuous and uniform liquid rolling and dehydration pressure stabilizing device proposed by the present utility model;
[0029] Figure 5 Schematic diagram of the second fixing plate of the continuous and uniform liquid rolling and dehydration pressure stabilizing device proposed by the present utility model;
[0030] Figure 6 is Figure 5 The enlarged view of part A in
[0031] Legend:
[0032] 1. Box body; 2. Water outlet; 3. Water storage tank; 4. First fixing plate; 5. First fixing sleeve; 6. Squeezing roller; 7. First roller; 8. First rotating block; 9. Motor sleeve; 10. First motor; 11. Second rotating block; 12. Threaded rod; 13. First sliding block; 14. Rotating handle; 15. Bracket; 16. Rotating column; 17. Damping rotating shaft; 18. First clamping block; 19. Roller; 20. Second fixing sleeve; 21. Second roller; 22. Second sliding block; 23. Limiting block; 24. First spring; 25. Mounting frame; 26. Heating roller; 27. Second fixing plate; 28. U-shaped block; 29. Second motor; 30. Winding roller; 31. Mounting block; 32. Sleeve; 33. First fixing block; 34. Second spring; 35. Second fixing block; 36. Second clamping block. Specific embodiments
[0033] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0034] Refer to Figures 1 - 3, an embodiment provided by the present utility model: a continuous and uniform squeezing and dewatering pressure stabilizing device, which includes a box body 1. Inside the box body 1, a first fixing plate 4 is fixedly connected. On the side wall of the first fixing plate 4, a motor sleeve 9 is fixedly connected. On the side wall of the first fixing plate 4, a first fixing sleeve 5 is arranged. Inside the first fixing sleeve 5, a squeezing roller 6 is rotatably connected. Inside the box body 1, a first roller 7 is rotatably connected. On one side of the squeezing roller 6 and one side of the first roller 7, a first rotating block 8 is fixedly connected. Inside the motor sleeve 9, a first motor 10 is arranged. The output end of the first motor 10 is fixedly connected with a second rotating block 11. On the side wall of the first fixing sleeve 5, a first sliding block 13 is fixedly connected. On the side wall of the first fixing plate 4, a threaded rod 12 is threadedly connected. The side wall of the threaded rod 12 is rotatably connected inside the first sliding block 13. One end of the threaded rod 12 is fixedly connected with a rotating handle 14. On the upper surface of the box body 1, a roller 19 is arranged. On the upper surface of the box body 1, an auxiliary component is arranged for fixing the roller 19. The auxiliary component includes a bracket 15. The side wall of the bracket 15 is fixedly connected to the upper surface of the box body 1. On the side wall of the bracket 15, a rotating column 16 is threadedly connected. On the side wall of the rotating column 16, a damping rotating shaft 17 is fixedly connected. On the side wall of the damping rotating shaft 17, a first clamping block 18 is fixedly connected. The side wall of the first clamping block 18 is slidably connected inside the roller 19. Inside the box body 1, a water outlet 2 is fixedly connected. Inside the box body 1, a water storage tank 3 is opened. The second rotating block 11 is engaged with the first rotating block 8. The side wall of the first sliding block 13 is slidably connected inside the first fixing plate 4;
[0035] During the squeezing and dewatering operation, first, the roller 19 needs to be placed on the bracket 15. Then, by rotating the rotating column 16, the first clamping block 18 is skillfully inserted into the inside of the roller 19, thus realizing the firm fixation of the roller 19. Subsequently, the material to be processed is continuously passed through the gap between the squeezing roller 6 and the roller 7. To ensure the stability of the material during the dewatering process, it needs to be fixed on the winding roller 30. At this time, the second motor 29 is started, and the winding roller 30 starts to rotate. As the winding roller 30 rotates, the material is also wound up and wound. During this process, since the second rotating blocks 11 are arranged symmetrically and engaged with the first rotating blocks 8, by starting the first motor 10, the squeezing roller 6 and the first roller 7 rotate simultaneously. The squeezing roller 6 and the first roller 7 continuously apply pressure to the material, effectively squeezing out the water inside the material. The squeezed water will fall into the lower water storage tank 3, and finally, the water is discharged from the system through the water outlet 2. In this way, the squeezing and dewatering task of the material can be efficiently completed. When precise adjustment of the squeezing roller 6 is required, the operator can rotate the rotating handle 14. This action will drive the threaded rod 12 to rotate. The rotation of the threaded rod 12 will cause the first sliding block 13 to move along its thread direction, and then push the first fixing sleeve 5 to smoothly slide inside the first fixing plate 4. By adjusting the squeezing pressure, it can ensure the best dewatering effect of the material during the squeezing process, thereby improving the automation level of the entire dewatering process, reducing manual intervention, and improving production efficiency.
[0036] Refer to Figures 4 - 6 , inside the box body 1, there is a fixedly connected second fixed sleeve 20. Inside the second fixed sleeve 20, there is a rotatably connected second roller 21. Inside the second fixed sleeve 20, there is a heating roller 26. On the side wall of the box body 1, there is a fixedly connected second fixing plate 27. Between the second fixing plates 27, there is a winding roller 30. On the upper surface of the second fixed sleeve 20, there is a fixedly connected limiting block 23. Inside the limiting block 23, there is a slidably connected second sliding block 22. A first spring 24 is sleeved on the side wall of the second sliding block 22. One end of the first spring 24 is fixedly connected to the side wall of the second sliding block 22, and the other end of the first spring 24 is fixedly connected to the side wall of the second fixed sleeve 20. One end of the second sliding block 22 is fixedly connected to a mounting frame 25. The side wall of the heating roller 26 is rotatably connected inside the mounting frame 25. On the side wall of one of the second fixing plates 27, there is a fixedly connected second motor 29. The output end of the second motor 29 is fixedly connected to a U-shaped block 28. On the side wall of the winding roller 30, there is a fixedly connected mounting block 31. The side wall of the mounting block 31 is slidably connected inside the U-shaped block 28. Inside the mounting block 31, there is a fixedly connected sleeve 32. Inside the sleeve 32, there is a fixedly connected first fixing block 33. Inside the sleeve 32, there is a second spring 34. One end of the second spring 34 is fixedly connected to the side wall of the first fixing block 33, and the other end of the second spring 34 is fixedly connected to a second fixing block 35. The side wall of the second fixing block 35 is fixedly connected to a second clamping block 36. The side wall of the second clamping block 36 is slidably connected inside the U-shaped block 28.
[0037] After the material is pressure-dehydrated, the heating roller 26 is heated by the heating wire inside the heating roller 26, and then the material is rolled. The heating roller 26 is an existing device to improve the surface quality of the material and prevent wrinkles. The first spring 24 above the mounting frame 25 can freely adjust the extrusion force to achieve the best effect. Through this adjustable heating roller, the temperature and pressure can be adjusted according to the characteristics of different materials and processing requirements, which is suitable for diversified production needs. When the operation of disassembling the winding roller 30 is required, first, the winding roller 30 needs to be lifted upward. This action will cause the second clamping block 36 to receive a corresponding extrusion force, thereby applying pressure to the second spring 34. As the pressure continues, the second clamping block 36 will slide into the internal space of the sleeve 32 along a predetermined sliding path. In this way, the winding roller 30 originally fixedly connected by the second clamping block 36 and the sleeve 32 will lose its fixed support point and thus become easy to remove. The easy-disassembly design allows the operator to quickly replace and maintain the winding roller, flexibly adapt to changes in production needs, optimize the production process and logistics, reduce downtime, and improve production efficiency.
[0038] Working principle: When using this device for padding and dewatering, place the roller 19 on the bracket 15, and then rotate the rotating column 16 to snap the first clamping block 18 into the inside of the roller 19 to fix it. Then, continuously pass the material through between the squeezing roller 6 and the drum 7, and fix it on the winding roller 30. At this time, start the second motor 29 to make the winding roller 30 rotate, thereby driving the material to be wound. During this process, the squeezing roller 6 and the first drum 7 continuously squeeze the material, and then squeeze out the water inside it, which falls into the water storage tank 3 and is discharged through the water outlet 2. When it is necessary to adjust the squeezing roller 6, rotate the rotating handle 14 to make the threaded rod 12 rotate, so that the first sliding block 13 drives the first fixing sleeve 5 to slide inside the first fixing plate 4, thereby adjusting the position of the squeezing roller 6. When it is necessary to remove the winding roller 30, lift the winding roller 30, so that the second clamping block 36 is squeezed, and then squeeze the second spring 34, so that the second clamping block 36 slides into the inside of the sleeve 32. At this time, the winding roller 30 loses its fixation and can be removed.
[0039] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. Continuous and uniform padding dewatering pressure stabilizing device, comprising a box body (1), characterized in that: Inside the box body (1), there is a fixed connection with a first fixing plate (4). On the side wall of the first fixing plate (4), there is a fixed connection with a motor sleeve (9). On the side wall of the first fixing plate (4), there is a first fixed sleeve (5). Inside the first fixed sleeve (5), there is a rotatable connection with an extrusion roller (6). Inside the box body (1), there is a rotatable connection with a first roller (7). On one side of the extrusion roller (6) and one side of the first roller (7), there is a fixed connection with a first rotating block (8). Inside the motor sleeve (9), there is a first motor (10). The output end of the first motor (10) is fixedly connected with a second rotating block (11). On the side wall of the first fixed sleeve (5), there is a fixed connection with a first sliding block (13). On the side wall of the first fixing plate (4), there is a threaded connection with a threaded rod (12). The side wall of the threaded rod (12) is rotatably connected inside the first sliding block (13). One end of the threaded rod (12) is fixedly connected with a rotating handle (14). On the upper surface of the box body (1), there is a roller (19). On the upper surface of the box body (1), there is an auxiliary component for fixing the roller (19).
2. The continuous and uniform padding and dehydration pressure stabilizing device according to claim 1, wherein: Inside the box body (1), there is a fixed connection with a second fixed sleeve (20). Inside the second fixed sleeve (20), there is a rotatable connection with a second roller (21). Inside the second fixed sleeve (20), there is a heating roller (26). On the side wall of the box body (1), there is a fixed connection with a second fixing plate (27). Between the second fixing plates (27), there is a winding roller (30).
3. The continuous and uniform padding and dewatering pressure stabilizing device according to claim 1, wherein: The auxiliary component includes a bracket (15). The side wall of the bracket (15) is fixedly connected to the upper surface of the box body (1). The side wall of the bracket (15) is threadedly connected with a rotating column (16). On the side wall of the rotating column (16), there is a fixed connection with a damping rotating shaft (17). On the side wall of the damping rotating shaft (17), there is a fixed connection with a first clamping block (18). The side wall of the first clamping block (18) is slidably connected inside the roller (19).
4. The continuous and uniform padding and dewatering pressure stabilizing device according to claim 1, characterized in that: Inside the box body (1), there is a fixed connection with a water outlet (2). Inside the box body (1), there is a water storage tank (3) opened. The second rotating block (11) is engaged with the first rotating block (8). The side wall of the first sliding block (13) is slidably connected inside the first fixing plate (4).
5. The continuous and uniform padding and dewatering pressure stabilizing device according to claim 2, wherein: On the upper surface of the second fixed sleeve (20), there is a fixed connection with a limiting block (23). Inside the limiting block (23), there is a slidable connection with a second sliding block (22). On the side wall of the second sliding block (22), there is a first spring (24) sleeved. One end of the first spring (24) is fixedly connected to the side wall of the second sliding block (22). The other end of the first spring (24) is fixedly connected to the side wall of the second fixed sleeve (20). One end of the second sliding block (22) is fixedly connected with a mounting bracket (25). The side wall of the heating roller (26) is rotatably connected inside the mounting bracket (25).
6. The continuous and uniform padding and dehydration pressure stabilizing device according to claim 2, characterized in that: On the side wall of one of the second fixing plates (27), there is a fixed connection with a second motor (29). The output end of the second motor (29) is fixedly connected with a U-shaped block (28). On the side wall of the winding roller (30), there is a fixed connection with a mounting block (31). The side wall of the mounting block (31) is slidably connected inside the U-shaped block (28).
7. The continuous and uniform padding and dehydration pressure stabilizing device according to claim 6, characterized in that: A sleeve (32) is fixedly connected inside the mounting block (31), and a first fixing block (33) is fixedly connected inside the sleeve (32).
8. The continuous and uniform padding and dewatering pressure stabilizing device according to claim 7, wherein: A second spring (34) is arranged inside the sleeve (32). One end of the second spring (34) is fixedly connected to the side wall of the first fixing block (33), and the other end of the second spring (34) is fixedly connected to a second fixing block (35). A second clamping block (36) is fixedly connected to the side wall of the second fixing block (35), and the side wall of the second clamping block (36) is slidably connected inside the U-shaped block (28).