Integrated high-efficiency hydrostatic test device for motor shell

By designing an integrated motor housing hydraulic test device, the problems of cumbersome operation and major safety hazards in the existing technology are solved, and an efficient and safe hydraulic test process is achieved, which improves work efficiency and automation.

CN223166489UActive Publication Date: 2025-07-29INNER MONGOLIA NORTHERN JIAXUAN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420810420.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-07-29
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The existing motor housing hydraulic test device is cumbersome to operate, has low efficiency, has great safety hazards, and lacks effective workpiece fixation and safety protection measures.

Method used

An integrated high-efficiency hydraulic test device for motor housing including a frame, operating table and test table is designed, equipped with workpiece placement device, pressure clamping device and communication device, and a permanent magnet direct drive motor is used for frequency conversion control, and a safety baffle and a liquid level transmitter are added to achieve automated control and safety protection.

Benefits of technology

It improves the safety and efficiency of the hydraulic pressure test of the motor housing, simplifies the installation process, reduces the pipeline connection error rate, and realizes automatic data acquisition and safety protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

An integrated high-efficiency hydrostatic test device for a motor shell comprises a rack, an operation table and a test bed, the operation table and the test bed are arranged on the rack to form a whole, a water tank is arranged in the lower space of the operation table, a motor pump set is arranged in the lower space of the operation table, and a permanent magnet direct drive motor is adopted as a motor; the test bench comprises a workpiece placing device, a pressing and clamping device and a communicating device. The operation table and the test table comprise enclosure structures; the workpiece placing device comprises a base and T-shaped bolts, and the base is provided with a plurality of T-shaped grooves; the pressing and clamping device comprises a pressing support, a pressing oil cylinder, a pressing block, a pressing flange, a clamping oil cylinder and a clamping support which are arranged in a cross shape and press and clamp the two sides and the two ends of the motor shell respectively. The communicating device comprises an oil cylinder valve block, a pipe connecting seat, a stop valve, a quick connector, a connecting hose, a water filling and pressing connector and a water discharging opening. The pressing test process is safe and reliable, the motor shell is more convenient to install, the error rate of connecting pipelines is reduced, and the working efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to pressure detection, in particular to a water pressure test device for a motor housing. Background Art

[0002] The existing water pressure test bench for motor housings is a general test bench, mainly used for detecting the pressure resistance performance of the explosion-proof surface of the motor housing and the pressure resistance performance of the water channels of the water-cooled motor housing. It mainly consists of a test bench and a water tank.

[0003] The test bench has an external high-pressure pipeline and an externally equipped water tank, and the water tank is connected to the pump with a hose.

[0004] The test piece is placed on the ground of the external workshop, and additional measures need to be taken to position and fasten it, and the pipeline is connected with a hose. The processes of clamping, pressing, and pipeline connection are relatively cumbersome, time-consuming, and low in efficiency. The end covers at both ends of the motor housing are replaced with test end covers, and bolts need to be used for manual fastening, which is time-consuming and laborious.

[0005] Generally, a computer, a monitor, and a keyboard are equipped on the test bench. During the pressure testing process, data is transmitted to the computer through a controller or PLC and other detection components, and real-time recording and monitoring of data can be carried out, with timely error reporting and reminders, observing the pressure curve, and printing reports.

[0006] In addition, several pressure gauges and control knobs are equipped on the test bench to control the system pressure, system start and stop, remote / local, pressure testing and pressure holding, manual / automatic, etc., and to control the pressure testing time.

[0007] During the water filling and air exhausting links, manual confirmation is required, and deviations are likely to occur during the operation process.

[0008] There are no safety protection measures around the test workpiece, and high-pressure water leakage may cause personal injury.

[0009] In addition, the workpiece is not fixed. During the pressure testing process, after the workpiece is affected by the water pressure, it may generate impacts, resulting in irregular swinging of the workpiece and causing harm to the operator, with relatively large safety hazards.

[0010] There is also a similar technical solution. Outside the existing test bench, a large hydraulic pressing device is used to press the workpiece to be tested from above, and cylinders are also used to press it from both sides. However, its structure is complex and the price is relatively high. Content of the Utility Model

[0011] The purpose of the utility model is to provide an integrated and efficient water pressure test device for a motor housing, so that the pressure testing process of the motor housing is safe and reliable, the installation of the motor housing is more convenient, the error rate of connecting pipelines is reduced, the working efficiency of the pressure testing is effectively improved, and the degree of automation of the test work is further improved.

[0012] To achieve the above object, the utility model provides an integrated high-efficiency hydrostatic test device for a motor housing, which includes a frame, an operating table and a test bench. The frame is a frame structure composed of beams and columns. The operating table and the test bench are arranged on the frame and form an integral body. The operating table includes a front door, a water tank, a computer system, a distribution panel, a dashboard, a junction box and a controller, valves, a high-pressure water valve block and a motor pump set. Among them, the water tank is arranged in the lower space of the operating table and supported on the frame to provide high-pressure water for the motor housing. And the motor pump set is arranged in the lower space of the operating table and supported on the frame. The pump inlet is connected to the water tank, and the high-pressure outlet is connected to the high-pressure water valve block. The motor adopts a permanent magnet direct drive motor and is frequency-controlled by the controller. The test bench includes a workpiece placement device, a clamping device and a connecting device. The operating table and the test bench include an enclosure structure. The enclosure structure includes a safety baffle and left and right baffles, which are installed on the frame. The enclosure structure forms a closed space for the operating table and forms an enclosure space around the test bench. And a part of the safety baffle also constitutes a partition for separating the operating table and the test bench areas. Among them, the left and right baffles are perpendicular to the dashboard, and the safety baffle is parallel to the dashboard. The workpiece placement device includes a base and T-shaped bolts. The base has a plurality of T-shaped grooves to cooperate with the T-shaped bolts. The part of the upper part of the frame lower than the base is formed by a bottom plate and four walls to form a water tank with a certain volume for storing the leakage liquid of the pressure test to prevent the leakage liquid from flowing out during the pressure test. The clamping device includes a pressing support, a pressing oil cylinder, a pressing block, a pressing flange, a clamping oil cylinder and a clamping support. Among them, two groups of pressing supports, pressing oil cylinders and pressing blocks are symmetrically arranged with respect to the symmetry axis of the base in a direction perpendicular to the T-shaped groove. The pressing support is supported on the bottom plate of the water tank. And two groups of clamping supports and clamping oil cylinders are symmetrically arranged with respect to each other along the longitudinal direction of the base, and are in a cross shape with the arrangement direction of the two groups of pressing supports, pressing oil cylinders and pressing blocks, and the two clamping supports are supported on the bottom plate of the water tank. Each clamping support is installed with the clamping oil cylinder movably connected to the pressing flange for both ends of the motor housing. The connecting device includes an oil cylinder valve block, a pipe connection seat, a stop valve, a quick connector, a connecting hose, a water filling and pressure test connector and a water discharge port. Among them, the oil cylinder valve block is installed at a part of the safety baffle serving as the partition to control the clamping device. The pipe connection seat is installed at a part of the safety baffle serving as the partition. The stop valve is connected to the pipe connection seat, and then the quick connector is connected. The quick connector is connected to the water filling and pressure test connector installed on the pressing flange through the connecting hose. And the water discharge port is arranged at the base of the water tank to release the leakage liquid.

[0013] As a preferred embodiment, the workpiece placement device further includes an inclined support base for mounting the motor housing, and the inclined support base is fixed to the T-shaped groove by the T-shaped bolt.

[0014] As a preferred embodiment, casters and universal wheels are installed under the frame, and both the casters and the universal wheels are equipped with braking devices.

[0015] As a preferred embodiment, the T-shaped bolt cooperates with the T-shaped groove to fix the motor housing with a base connection type to the fixed seat.

[0016] As a preferred embodiment, the plurality of T-shaped grooves are all parallel to the longitudinal direction of the motor housing.

[0017] As a preferred embodiment, the pipe connection seat is provided with a plurality of high-pressure pipeline outlets, and the number of the plurality of high-pressure pipeline outlets is determined according to the number of pressure test product interfaces, and each high-pressure pipeline is marked with the pipeline interface specification.

[0018] As a preferred embodiment, the pipe connection seat includes a first pipe connection seat and a second pipe connection seat, and the first pipe connection seat and the second pipe connection seat are respectively arranged on both sides of a part of the safety baffle serving as the partition member, so as to facilitate connecting the high-pressure pipeline at the pump outlet.

[0019] As a preferred embodiment, the computer system includes a computer case, a display and a keyboard, and saves the pressure test data to an excel table for convenient future reference.

[0020] As a preferred embodiment, the hydrostatic test device further includes a pressing plate, one end of which can freely cooperate with the groove and the T-shaped bolt to be fixed to the base, so that the other end of the pressing plate presses the feet of the motor housing with a base connection type through such fixation.

[0021] As a preferred embodiment, the hydrostatic test device further includes a liquid level transmitter, which is connected to the water filling and pressure testing joint on the water filling and pressure testing pipeline, monitors the water filling situation, sends a signal to the system after being filled with water, and prompts that the next step can be carried out.

[0022] Compared with the prior art, the present utility model adds devices such as a workpiece placement device, a pressing and clamping device, a pipe connection seat, a safety baffle, etc. on the original test bench frame.

[0023] The workpiece placement bench on the frame can place the workpiece at a suitable position on the inclined support base at one time, which is convenient for subsequent pressing. T-shaped grooves are opened on the bench base, and the inclined support base is fixed by using T-shaped bolts.

[0024] Pressing cylinders are added on both the left and right sides of the workpiece, and are equipped with pressing blocks, which can fit the outer surface of the motor housing to perform manual and automatic pressing.

[0025] Pressing cylinders are added before and after the workpiece, and are equipped with pressing flanges. One of the pressing flanges is equipped with a vent plug, and the other pressing flange is equipped with a water filling and pressure testing joint. The size of the pressing side of the flange is matched with the size of the motor housing for installation. The cylinder is used for pressing and maintaining pressure, eliminating the need for multiple bolts for fastening.

[0026] In this way, the tested motor housing can be effectively fixed on the base, effectively protecting personnel and the workshop floor. The pressing cylinder and the clamping cylinder are controlled by the electromagnetic directional valve on the valve block and connected to the controller for automatic control.

[0027] In addition, a pipe connection seat is provided on the side of the test bench where the workpiece is installed. It is equipped with a high-pressure water inlet and multiple external interfaces of different specifications, and each interface can be controlled separately, making it more convenient to connect with the pressing flange. This makes the overall pressure testing process safer and more convenient, improving the overall working efficiency of the pressure testing.

[0028] Safety baffles are added around the frame, which can effectively prevent possible injuries to operators caused by workpiece swing and pressure testing leakage. It is isolated from the side of the test bench panel to prevent damage to the computer, controller, etc. during the pressure testing process. Description of the Drawings

[0029] Figure 1 It is a front view schematic diagram of the integrated high-efficiency water pressure testing device for the motor housing of the embodiment of the present utility model.

[0030] Figure 2 It is a side view schematic diagram of the integrated high-efficiency water pressure testing device for the motor housing of the embodiment of the present utility model.

[0031] Figure 3 is Figure 2 B-B cross-sectional view of

[0032] Summary of Reference Numerals in the Drawings: Frame 1; Front Door 2; Water Tank 3; Computer Chassis 4; Distribution Panel 5; Monitor 6; Instrument Panel 7; Knob 8; System Pressure Gauge 9; Emergency Stop Button 10; Power Switch 11; Operation Display Light 12; Pressure Testing Gauge 13; Pressure Regulating Knob 14; Junction Box and Controller 15; Valve 16; High-Pressure Water Valve Block 17; Motor Pump Unit 18; Caster 19; Pressing Support 20; Pressing Cylinder 21; Pressing Block 22; Safety Baffle 23; Left and Right Baffles 24; Cylinder Valve Block 25; Pipe Connection Seat 26; Keyboard 27; Universal Wheel 28; Inclined Support Seat 29; T-Shape Bolt 30; Base 31; Pressing Flange 32; Vent Plug 33; Globe Valve 34; Quick Connector 35; Connecting Hose 36; Water Filling and Pressure Testing Joint 37; Liquid Level Transmitter 38; Clamping Cylinder 39; Clamping Support 40; Drainage Port 41 Detailed Implementation Manner

[0033] In the following, embodiments of the integrated high-efficiency hydrostatic test device for the motor housing of the present utility model will be described with reference to the accompanying drawings.

[0034] The embodiments described herein are specific specific embodiments of the present utility model for illustrating the concept of the present utility model, and are all explanatory and exemplary, and should not be construed as limiting the embodiments of the present utility model and the scope of the present utility model. Except for the embodiments described herein, those skilled in the art can also adopt other obvious technical solutions based on the content disclosed in the claims and the specification of the present application, and these technical solutions include technical solutions that make any obvious substitutions and modifications to the embodiments described herein.

[0035] The drawings in this specification are schematic diagrams for assisting in explaining the concept of the present utility model, schematically showing the shapes of various parts and their mutual relationships. Please note that in order to clearly show the structures of the components in the embodiments of the present utility model, the drawings may not be drawn according to the same scale.

[0036] Figure 1 is a front view schematic diagram of the integrated high-efficiency hydrostatic test device for the motor housing of the embodiment of the present utility model, Figure 2 is a side view schematic diagram of the integrated high-efficiency hydrostatic test device for the motor housing of the embodiment of the present utility model, Figure 3 is Figure 2 the B-B cross-sectional view of

[0037] See Figure 1 、 2 and 3, the integrated high-efficiency hydrostatic test device for the motor housing of the embodiment of the present utility model includes a frame, an operating table, and a test bench. Specifically, the operating table and the test bench are located on the frame 1 and form an integral body, and the frame 1 is provided with casters 19 and swivel wheels 28.

[0038] The frame 1 is a frame structure composed of beams and columns and is the support body of the entire hydrostatic test device.

[0039] The operating table includes: a front door 2; a water tank 3; a computer chassis 4; a distribution board 5; a display 6; a dashboard 7; a knob 8; a system pressure gauge 9; an emergency stop button 10; a power switch 11; an operation display lamp 12; a pressure gauge for boosting 13; a pressure regulating knob 14; a junction box and a controller 15; a valve 16; a high-pressure water valve block 17; a motor pump unit 18; and a keyboard 27.

[0040] Among them, the computer system includes the aforementioned computer chassis 4, display 6, and keyboard 27, and the dashboard 7 includes the aforementioned display 6, knob 8, system pressure gauge 9, emergency stop button 10, power switch 11, operation display lamp 12, pressure gauge for boosting 13, and pressure regulating knob 14, etc.

[0041] The test bench includes a workpiece placement device, a pressing and clamping device, and a connecting device.

[0042] The operating table and the test bench include an enclosure structure, which is installed on the frame 1.

[0043] Specifically, the enclosure structure includes a safety baffle 23 and left and right baffles 24. The enclosure structure forms a closed space for the operating table and a surrounding enclosure space around the test bench.

[0044] The workpiece placement device includes a base 31, an inclined support base 29, and a T-shaped bolt 30.

[0045] The pressing and clamping device includes a pressing support 20, a pressing oil cylinder 21, a pressing block 22, a pressing flange 32, a clamping oil cylinder 39, and a clamping support 40.

[0046] The connecting device includes an oil cylinder valve block 25, a pipe connection seat 26, a bleed plug 33, a stop valve 34, a quick connector 35, a connecting hose 36, a water filling and pressure testing joint 37, a liquid level transmitter 38, and a water discharge port 41.

[0047] As Figure 1 and 2 shown, the entire test device of this embodiment is supported on a frame 1. On one side of the operating table, data monitoring, computer operation, and control operation are carried out, etc.; on the other side, it is used to clamp the outer shell of the motor to be tested. The safety baffle 23 and the left and right baffles 24 form the area of the operating table. The safety baffle 23 is equipped with an openable safety door, which is used to play a role in safety protection and convenient operation when opened. A part of the safety baffle 23 also constitutes a separator between the operating table and the test bench area, playing a role in separation and protection.

[0048] The frame 1 is provided with a stainless steel outer package and a tabletop around the operating table side. As needed, several outer-opening doors 2 are provided in the front, which are used for internal equipment installation and debugging and spare part repair and replacement after being opened.

[0049] As Figure 2 shown, a water tank 3 is arranged in the lower space of the operating table. The water tank 3 is supported on the frame 1 and can provide high-pressure water for the system. The water tank 3 should be conventionally equipped with functional components such as water inlet and outlet, air filter, liquid level gauge, etc. A ball valve is equipped at the interface with the pump to control the on-off of the water circuit. The water level of the water tank is controlled by the liquid level gauge, and water should be replenished in time when the water level is too low.

[0050] The computer case 4, the monitor 6, and the keyboard 27 form a computer system, which is used for real-time recording and monitoring of data, timely error reporting and reminder, automatic data acquisition, observing the pressure curve, and printing reports. This test device saves the pressure test data to an excel table for convenient future reference. In addition, operations such as manual data recording and report generation can also be carried out.

[0051] The distribution board 5 is of an openable type and is used for installing internal equipment and wiring.

[0052] The instrument panel 7 is arranged above the operating table and is placed obliquely. Various operators and instruments are installed on it as required, such as several knobs 8, several operation display lights 12, a system pressure gauge 9, a pressure test gauge 13, a power switch 11, an emergency stop button 10, etc. The knobs are used to control the start and stop of the system, remote / local, pressure test and pressure holding, manual / automatic, etc. The operation display light 12 shows which operations are in progress. The pressure test gauge 13 shows the system pressure, the cylinder clamping pressure, etc., and is connected to the corresponding pressure pipeline through a hose and can be configured as required. The power switch 11 is used for starting and stopping the test bench system. The emergency stop button 10 is used for the safety setting of the electrical system.

[0053] The pressure regulating knob 14 can adjust and set the system pressure to meet the needs of different pressure tests. A pressure regulating knob for the cylinder clamping pressure can also be set to adjust the appropriate clamping pressure to avoid deformation of the motor housing and the clamping flange.

[0054] The junction box and controller 15 are arranged at a suitable position inside the box body and are used for cable wiring and placing the controller. The controller controls the operation of the motor pump unit 18 to control the outlet displacement and pressure of the pump.

[0055] The valve 16 and the high-pressure water valve block 17 are installed inside the operating table box body. The valve 16 is used to control the on / off of the high-pressure water circuit. The high-pressure water valve block 17 is equipped with a check valve and a relief valve and is used for controlling the liquid flow direction and pressure regulation.

[0056] The motor pump unit 18 is the main executing element and is arranged in the lower space of the operating table and is supported on the frame 1. The pump inlet is connected to the water tank, and the high-pressure outlet is connected to the high-pressure water valve block 17. The motor uses a permanent magnet direct drive motor and can be frequency-controlled through the controller to adjust the output flow and pressure. The motor and the pump are connected by a bell housing and a coupling, and the coaxiality is good.

[0057] See again Figure 1 and 2 , casters 19 and universal wheels 28 are installed under the frame 1 to support the overall test bench and facilitate shifting. Both the casters 19 and the universal wheels 28 are equipped with braking devices, which are braked after the shifting is completed to prevent the test bench from moving during the test.

[0058] The frame 1 supports the base 31 of the test bench. The base 31 is provided with a plurality of T-shaped grooves at suitable positions, and the adjusted position of the inclined support seat 29 is fixed by T-shaped bolts 30.

[0059] As Figure 2 and 3As shown, the part of the upper part of the frame lower than the base 31 is enclosed, and a water tank for storing the leaked liquid during the pressure test is formed by the bottom plate and the four walls to prevent the leaked liquid from flowing out during the pressure test.

[0060] Refer to again Figure 2 , two groups of pressing supports 20, pressing cylinders 21 and pressing blocks 22 are symmetrically arranged relative to the symmetry axis of the base 31 in a direction perpendicular to the T-shaped groove. The pressing supports 20 are supported on the frame 1, more specifically on the bottom plate of the water tank. In this embodiment, there is also a bracket between the pressing support 20 and the bottom plate. The pressing support 20 is installed on the bracket through fasteners, and for compactness, the pressing support 20 is also adjacent to the safety baffles 23 on both sides. To prevent the motor housing from being crushed, the pressing cylinder 21 is equipped with a pressing block 22 to fit against the motor housing and disperse the pressure.

[0061] When installing the motor housing to be tested, the motor housing can be hoisted and positioned on the inclined support 29. After being detected and found correct, the pressing block 22 is moved by the pressing cylinder 21 installed on the pressing support 20 to press the motor housing.

[0062] The safety baffles 23 and the left and right baffles 24 are arranged around the frame 1 above the base, with section steel as the skeleton and enclosed with steel plates. Doors are installed on the steel plates with openings to facilitate operations such as positioning, fastening, and adjustment of the test piece. These doors should be closed during the test to play a safety protection role.

[0063] The oil cylinder valve block 25 is installed at the safety baffle which is a partition between the test bench and the control console area. It is equipped with an electromagnetic directional valve for controlling the pressing cylinder 21 and the clamping cylinder 39. The high-pressure hydraulic oil is provided by another hydraulic station. The control circuit of the electromagnetic directional valve is connected to the controller for unified control.

[0064] The high-pressure water pipeline at the pump outlet is connected to the pipe connection seat 26, and through Figure 3 the stop valve 34 and the quick-connect joint 35 in, the connection hose 36 is used to connect to the water filling and pressure test joint 37 to test the motor housing.

[0065] Combined with again Figure 3 , the pipe connection seat 26 is located at the safety baffle 23 which is a partition between the operation table and the test bench area. It is fixed to a beam of the frame 1 with bolts. There are connection holes on its back for connecting to the high-pressure pipeline at the pump outlet, and multiple high-pressure pipeline outlets are provided below, and the specific number is determined according to the number of pressure test product interfaces. Each pipeline is marked with the pipeline interface specification. The stop valve 34 and the quick-connect joint 35 are connected to the pipe connection seat 26. A stop valve 34 is provided at each high-pressure pipeline outlet for controlling the on-off of this high-pressure pipeline. A quick-connect joint 35 is equipped at each high-pressure pipeline outlet and is quickly connected to the water filling and pressure test joint 37 through the connection hose 36. The connection hoses 36 are configured according to different types of pipeline interfaces.

[0066] The pipe connection seat 26 includes a first pipe connection seat and a second pipe connection seat. As Figure 3 shown, the first pipe connection seat and the second pipe connection seat are respectively arranged on both sides of the safety baffle 23 serving as a separator, so as to facilitate the connection of the high-pressure pipeline at the pump outlet.

[0067] Two clamping supports 40 are longitudinally supported on the frame 1 along the longitudinal direction of the base 31, that is, along the longitudinal direction of the motor housing. More specifically, they are supported on the bottom plate of the water tank. Each clamping support 40 is equipped with a clamping oil cylinder 39. The two groups of clamping supports 40 and clamping oil cylinders 39 are symmetrically arranged with each other and are movably connected to the compression flange 32. There is a pipeline on the left compression flange and an air release plug 33 is equipped to release the internal air when filling with water. There is a water filling and pressure testing joint 37 on the right compression flange. After filling with water, a hose can be connected to conduct a pressure test. A liquid level transmitter 38 is equipped on the water filling and pressure testing pipeline to monitor the water filling situation. After filling with water, it sends a signal to the system to prompt that the next step of work can be carried out.

[0068] Outside the frame, a drain port 41 is provided at the anchor of the water tank to release the leaked liquid. By opening and closing the ball valve on the drain port, the leaked liquid in the water tank can be cleaned.

[0069] For the motor housing of B3 type and other base connection types, it can be directly pressed onto the base 31 with a pressing plate. The installation dimensions of the motor housings of these base connection types are different. Therefore, the installation dimensions of the feet of these motor housings may not be the position of the T-shaped groove of the base 31. When using a pressing plate, the installation dimensions of these motor housings do not need to be considered. When the feet of the motor housing cannot be directly fixed with T-shaped bolts and T-shaped grooves, one end of the pressing plate can be freely fitted with the T-shaped groove and T-shaped bolts for fixation, so that the other end of the pressing plate can press the feet of these motor housings through such fixation. For other types of motor housings, the Figure 2 and Figure 3 shown positioning and pressing method can be adopted.

[0070] The utility model can make the pressure test process safe and reliable, with advanced technology and reasonable structural design. The installation and fixation of the motor housing are more convenient, and automatic pressing can be realized without manual operation. Equipped with a control device, the output pressure and time can be easily adjusted and controlled arbitrarily. The error rate of the connecting pipeline is reduced, and the working efficiency of the pressure test is effectively improved. Equipped with automatic data acquisition components to observe the pressure curve and print reports. The pressure test data is saved to a set form for convenient future reference.

Claims

1. An integrated high-efficiency hydrostatic test device for a motor housing, characterized in that, It includes a frame, an operating platform and a test bench. The frame is a frame structure composed of beams and columns. The operating platform and the test bench are arranged on the frame and form an integral body. The operating platform includes a front door, a water tank, a computer system, a distribution panel, an instrument panel, a junction box and a controller, valves, a high-pressure water valve block and a motor pump unit. Among them, The water tank is arranged in the lower space of the operating platform and supported on the frame to provide high-pressure water for the motor housing; and The motor pump unit is arranged in the lower space of the operating platform and supported on the frame. The pump inlet is connected to the water tank, and the high-pressure outlet is connected to the high-pressure water valve block. The motor uses a permanent magnet direct drive motor and is frequency-controlled by the controller; The test bench includes a workpiece placement device, a pressing and clamping device, and a connecting device; The operating platform and the test bench include an enclosure structure. The enclosure structure includes a safety baffle and left and right baffles, which are installed on the frame. The enclosure structure forms a closed space for the operating platform and forms an enclosure space around the test bench. And a part of the safety baffle also constitutes a partition for separating the operating platform and the test bench area. Among them, the left and right baffles are perpendicular to the instrument panel, and the safety baffle is parallel to the instrument panel; The workpiece placement device includes a base and T-bolts. The base has a plurality of T-slots for cooperating with the T-bolts; The part of the upper part of the frame lower than the base is formed by a bottom plate and four walls to form a water tank with a certain volume for storing the leaked liquid from the pressure test to prevent the leaked liquid from flowing out; The pressing and clamping device includes a pressing support, a pressing oil cylinder, a pressing block, a pressing flange, a clamping oil cylinder and a clamping support. Among them, Two groups of pressing supports, pressing oil cylinders and pressing blocks are symmetrically arranged relative to the symmetry axis of the base in a direction perpendicular to the T-slots. The pressing supports are supported on the bottom plate of the water tank; and Two groups of clamping supports and clamping oil cylinders are symmetrically arranged along the longitudinal direction of the base and are in a cross shape with the arrangement direction of the two groups of pressing supports, pressing oil cylinders and pressing blocks. The two clamping supports are supported on the bottom plate of the water tank. Each clamping support is equipped with the clamping oil cylinder and is movably connected to the pressing flange for both ends of the motor housing; The connecting device includes an oil cylinder valve block, a pipe connection seat, a stop valve, a quick connector, a connecting hose, a water filling and pressure testing joint, and a water discharge port. Among them, The oil cylinder valve block is installed at a part of the safety baffle serving as the partition to control the pressing and clamping device; The pipe connection seat is installed at a part of the safety baffle serving as the partition. The stop valve is connected to the pipe connection seat, and then the quick connector is connected. The quick connector is connected to the water filling and pressure testing joint installed on the pressing flange through the connecting hose; and The water discharge port is arranged at the base of the water tank to release the leaked liquid.

2. The motor housing integrated high-efficiency water pressure testing device according to claim 1, characterized in that: The workpiece placement device further includes an inclined support seat for installing the motor housing. The inclined support seat is fixed to the T-slot by the T-bolt.

3. The integrated high-efficiency hydrostatic test device for the motor housing according to claim 1, wherein The frame is equipped with casters and universal wheels at the bottom, and both the casters and the universal wheels are equipped with braking devices.

4. The integrated high-efficiency hydrostatic test device for the motor housing according to claim 1, wherein, The T-shaped bolt is engaged with the T-shaped groove to fix the motor housing with a base connection type to the base.

5. The integrated high-efficiency hydrostatic test device for the motor housing according to claim 1, wherein The plurality of T-shaped grooves are all parallel to the longitudinal direction of the motor housing.

6. The integrated high-efficiency hydrostatic test device for the motor housing according to claim 1, characterized in that, The pipe connection seat is provided with a plurality of high-pressure pipeline outlets, and the number of the plurality of high-pressure pipeline outlets is determined according to the number of pressure testing product interfaces. Each high-pressure pipeline is marked with a pipeline interface specification.

7. The integrated high-efficiency hydrostatic test device for the motor housing according to claim 1, characterized in that, The pipe connection seat includes a first pipe connection seat and a second pipe connection seat. The first pipe connection seat and the second pipe connection seat are respectively arranged on both sides of a part of the safety baffle serving as the separator, so as to facilitate the connection of the high-pressure pipeline at the pump outlet.

8. The integrated high-efficiency hydrostatic test device for a motor housing according to any one of claims 1-7, wherein The computer system includes a computer case, a display, and a keyboard, and saves the pressure test data to an excel spreadsheet for convenient future reference.

9. The integrated high-efficiency hydrostatic test device for the motor housing according to claim 4, characterized in that The hydrostatic test device further includes a pressing plate. One end of the pressing plate can be freely engaged with the groove and the T-shaped bolt and fixed to the base, so that the other end of the pressing plate presses the feet of the motor housing with a base connection type through such fixation.

10. The integrated high-efficiency hydrostatic test device for a motor housing according to claim 1, wherein The hydrostatic test device further includes a liquid level transmitter, which is connected to the water filling and pressure testing joint on the water filling and pressure testing pipeline, monitors the water filling situation, sends a signal to the system after being filled with water, and prompts that the next step can be carried out.