Generator set excitation controller

By introducing a quick disassembly and assembly mechanism and fingerprint recognition module into the excitation controller, the convenient disassembly and assembly of the excitation controller is achieved and the problem of easy disassembly in the prior art is solved.

CN223168247UActive Publication Date: 2025-07-29HUNAN XINSHAO XIAOXI HYDROPOWER DEV CO LTD
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Patent Information

Application Number
CN202422188998.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-07-29
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The existing excitation controller is easily disassembled and installed in a fast manner, and has poor anti-theft performance.

Method used

The quick disassembly and assembly mechanism is adopted, combined with the fingerprint recognition module and the dual-axis motor. After unlocking through fingerprint recognition, the motor is started to mount the lock tongue to the lock hole, thereby achieving the fixation of the controller body and the mounting frame, which is simple and safe to operate.

Benefits of technology

The controller body is improved and the controller's main body is safe and the controller is safe through the exclusive unlocking method of the fingerprint recognition module to avoid illegal disassembly and remove it by others.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223168247U_ABST
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Abstract

The utility model discloses an excitation controller of a generator set. The excitation controller comprises a controller main body, a mounting rack, a mounting cavity and a quick disassembly and assembly mechanism, according to the utility model, by arranging the quick dismounting and mounting mechanisms on the two sides of the controller main body and the two sides of the mounting cavity, when the controller main body is mounted, a user needs to identify and unlock through the fingerprint identification module, and then starts the double-shaft motor through the control panel, so that the screw rod pushes the spring bolt out of the sliding cavity until the spring bolt is clamped into the lock hole; the controller main body and the mounting cavity are mutually clamped and fixed, so that the mounting and fixing of the controller main body and the mounting frame are realized, the operation is simple and convenient, additional tools are not needed in the process, the dismounting and mounting efficiency of the controller main body is greatly improved, and the unlocking mode of the fingerprint identification module is exclusive, so that the dismounting and mounting efficiency of the controller main body is greatly improved. Other people are prevented from operating the quick dismounting mechanism by themselves to dismount the controller main body, and the safety of the controller main body is ensured on the basis of easy dismounting.
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Description

Technical Field

[0001] The utility model relates to the technical field of excitation controllers, and specifically relates to an excitation controller for a generator set. Background Technique

[0002] The excitation controller is one of the core control devices of a generator set. Its main function is to control the magnitude and stability of the excitation current of the generator, thereby controlling the magnitude and fluctuation of the output voltage and current, and ensuring that the generator set can operate stably under various working conditions.

[0003] The existing patent application number: CN202022357847.9, an embedded synchronous generator excitation controller, includes a generator. This embedded synchronous generator excitation controller, by setting a sleeve rod, a sliding rod, a support rod, a clamping block and a mounting block, presses the excitation controller body. Correspondingly, the two clamping blocks are squeezed by the mounting block and move closer to each other. The clamping blocks are clamped into the mounting block to complete the fixation of the excitation controller body. When the staff needs to disassemble the excitation controller body, pull up the excitation controller body. When the clamping blocks are disengaged from the mounting block, the staff can remove the excitation controller body. The operation is simple and fast, which is convenient for the staff to disassemble and assemble the excitation controller body and improves the practicability of the device.

[0004] The above patent records an excitation controller. The patent improves the disassembly and assembly structure of the excitation controller, making it easy to disassemble and assemble quickly. However, others can also quickly remove the excitation controller, and its anti-theft performance is poor. The disassembly and assembly structure of the excitation controller can be further improved to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide an excitation controller for a generator set to solve the problems raised in the above background technique.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a generator set excitation controller, including a controller body, a mounting bracket, a mounting cavity and a quick disassembly and assembly mechanism, the mounting bracket is provided with a mounting cavity on the front side, the controller body is inserted into the inner side of the mounting cavity, and quick disassembly and assembly mechanisms are provided on both sides of the controller body and the mounting cavity, and the quick disassembly and assembly mechanism includes a guide groove, a lock hole, a guide rail, a sliding cavity, a lock tongue, a dual-axis motor, a screw and a control panel, guide grooves are symmetrically provided on both sides of the mounting cavity, and lock holes are symmetrically provided on the upper and lower sides of the guide groove. Guide rails are symmetrically installed with screws on the left and right sides of the controller body, and the guide rails can slide and dock with the inner side of the guide groove. Sliding cavities are symmetrically provided on the upper and lower sides of the guide rails, and a lock tongue is slidably installed on the inner side of the sliding cavity. The lock tongue can engage with the inner side of the lock hole. A dual-axis motor is installed inside the guide rail, and the dual-axis motor is located between the two sliding cavities. The output shafts of the upper and lower parts of the dual-axis motor are both installed with screws, and the screws extend into the inner side of the sliding cavity and are threadedly connected to the screw holes on the surface of the lock tongue. A control panel is installed on the front panel of the controller body, and the dual-axis motor establishes a control connection with the control panel.

[0007] Preferably, a fingerprint recognition module is provided on the front of the control panel.

[0008] Preferably, a power supply compartment is provided on the outer side of the guide rail, the power supply compartment is electrically connected to the control panel, and the power supply compartment is powered by a battery.

[0009] Preferably, the telescopic travel distance of the lock tongue is not less than 2.5 cm, and the depth of the lock hole is not less than 2.5 cm.

[0010] Preferably, the rear side wall of the controller body is paved with a pad, and the thickness of the pad is not less than 1 cm.

[0011] Preferably, when the controller body is completely inserted into the inner side of the installation cavity, the lock tongue and the lock hole are in the same vertical direction.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model is provided with quick disassembly and assembly mechanisms on both sides of the controller main body and both sides of the installation cavity. When installing the controller main body, the user needs to first identify and unlock through the fingerprint recognition module to obtain the operation permission of the control panel. After that, the dual-axis motor can be started through the control panel, so that the screw rod pushes the lock tongue outwards from the sliding cavity until the lock tongue is engaged into the lock hole, thereby locking the positions of the guide rail and the guide groove, and making the controller main body and the installation cavity mutually clamped, so as to realize the installation and fixation of the controller main body and the mounting bracket. The operation is simple and convenient, and no additional tools are required during the process, which greatly improves the disassembly and assembly efficiency of the controller main body. And because the unlocking method of the fingerprint recognition module has exclusivity, it avoids others from operating the quick disassembly and assembly mechanism by themselves to disassemble and remove the controller main body, ensuring the safety of the controller main body on the basis of being easy to disassemble and assemble. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of the utility model;

[0015] Figure 2 is a schematic structural diagram of the controller main body of the utility model;

[0016] Figure 3 is a schematic front sectional view of the mounting bracket of the utility model;

[0017] Figure 4 For the utility model Figure 2 is an enlarged structural diagram at position A;

[0018] Figure 5 is a schematic right sectional view of the guide rail of the utility model.

[0019] In the figure: controller main body - 1, mounting bracket - 2, installation cavity - 3, quick disassembly and assembly mechanism - 4, guide groove - 41, lock hole - 42, guide rail - 43, sliding cavity - 44, lock tongue - 45, dual-axis motor - 46, screw rod - 47, control panel - 48, fingerprint recognition module - 48a, power supply compartment - 49, gasket - 410. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] In order to further explain the technical solution of the utility model, the following is elaborated in detail through specific embodiments.

[0021] Please refer to Figure 1 , the utility model provides an excitation controller for a generator set, including a controller main body 1, a mounting bracket 2, an installation cavity 3 and a quick disassembly and assembly mechanism 4. The front side of the mounting bracket 2 is provided with an installation cavity 3, the controller main body 1 is inserted into the inner side of the installation cavity 3, and quick disassembly and assembly mechanisms 4 are arranged on both sides of the controller main body 1 and both sides of the installation cavity 3.

[0022] Please refer to Figures 2-5, the present utility model provides an excitation controller for a generator set. The quick disassembly and assembly mechanism 4 includes a guide groove 41, a lock hole 42, a guide rail 43, a sliding cavity 44, a locking tongue 45, a double-shaft motor 46, a screw 47, and a control panel 48. Guide grooves 41 are symmetrically arranged on both sides of the installation cavity 3, and lock holes 42 are symmetrically arranged on the upper and lower sides of the guide groove 41. Guide rails 43 are symmetrically installed with screws on the left and right sides of the controller body 1. The guide rails 43 can be slidably docked with the inner side of the guide groove 41. Sliding cavities 44 are symmetrically arranged on the upper and lower sides of the guide rail 43, and a locking tongue 45 is slidably installed inside the sliding cavity 44. The locking tongue 45 can be engaged with the inner side of the lock hole 42. A double-shaft motor 46 is installed inside the guide rail 43. The double-shaft motor 46 is located between the two sliding cavities 44. Screw 47 is installed on the output shafts of the upper and lower parts of the double-shaft motor 46. The screw 47 extends into the inner side of the sliding cavity 44 and is threadedly connected to the threaded hole on the surface of the locking tongue 45. The control panel 48 is installed on the front panel of the controller body 1. The double-shaft motor 46 is connected to the control panel 48 for control. By starting the double-shaft motor 46 through the control panel 48, the double-shaft motor 46 drives the screw 47 to rotate, so that the screw 47 pushes the locking tongue 45 outwards from the sliding cavity 44 until the locking tongue 45 is engaged with the lock hole 42, thereby locking the position of the guide rail 43 and the guide groove 41, and making the controller body 1 and the installation cavity 3 firmly engaged with each other, thus realizing the installation and fixation of the controller body 1 and the mounting bracket 2.

[0023] Further explanation, a fingerprint recognition module 48a is arranged at the front part of the control panel 48, so that the quick disassembly and assembly mechanism 4 has a biometric recognition function, and the unlocking method has exclusivity, avoiding others from operating the quick disassembly and assembly mechanism 4 to disassemble and remove the controller body 1 by themselves.

[0024] Further explanation, a power supply compartment 49 is opened on the outer side of the guide rail 43. The power supply compartment 49 is electrically connected to the control panel 48, and the power supply compartment 49 is powered by a battery. The quick disassembly and assembly mechanism 4 is independently powered by the power supply compartment 49, which is convenient to use.

[0025] Further explanation, the telescopic stroke distance of the locking tongue 45 is not less than 2.5 cm, and the depth of the lock hole 42 is not less than 2.5 cm, ensuring that there is enough connection length between the locking tongue 45 and the lock hole 42 to ensure the stability of the engagement.

[0026] Further explanation, a gasket 410 is laid on the rear side wall of the controller body 1. The thickness of the gasket 410 is not less than 1 cm. The gasket 410 can fill the gap between the controller body 1 and the installation cavity 3, so that the controller body 1 can be kept stable and not easy to shake after installation.

[0027] Further explanation, when the controller body 1 is completely inserted into the inner side of the installation cavity 3, the locking tongue 45 and the lock hole 42 are in the same vertical direction.

[0028] The working principle is as follows:

[0029] First, replace the battery of the power supply compartment 49 with a new one to ensure that the quick disassembly and assembly mechanism 4 has sufficient power for continuous operation.

[0030] Second, when installing the controller body 1, first align the guide rail 43 with the guide groove 41, and then push the controller body 1 into the inner side of the installation cavity 3. When the controller body 1 is completely installed inside the installation cavity 3, the positions of the locking tongue 45 and the locking hole 42 correspond. At this time, the user needs to first unlock it through the fingerprint recognition module 48a to obtain the operation permission of the control panel 48. After that, the biaxial motor 46 can be started through the control panel 48. The biaxial motor 46 drives the screw 47 to rotate, so that the screw 47 pushes the locking tongue 45 outwards from the sliding cavity 44 until the locking tongue 45 is engaged in the locking hole 42, thereby locking the position of the guide rail 43 and the guide groove 41, and making the controller body 1 and the installation cavity 3 firmly clamped to each other, thus realizing the installation and fixation of the controller body 1 and the mounting bracket 2. The operation is simple and convenient, and no additional tools are required during the process, which greatly improves the disassembly and assembly efficiency of the controller body 1. And because the unlocking method of the fingerprint recognition module 48a has exclusivity, it prevents others from operating the quick disassembly and assembly mechanism 4 to remove the controller body 1 by themselves, ensuring the safety of the controller body 1 on the basis of being easy to disassemble and assemble.

[0031] Third, when disassembling the controller body 1, the user also needs to first unlock it through the fingerprint recognition module 48a to obtain the operation permission of the control panel 48. Then start the biaxial motor 46 through the control panel 48, and let the screw 47 drive the locking tongue 45 to disengage from the locking hole 42 and retract into the sliding cavity 44, then the connection and fixation between the controller body 1 and the mounting bracket 2 can be released. Finally, take out the controller body 1 from the inner side of the installation cavity 3 to complete the disassembly, and the operation is convenient.

[0032] The above are only the preferred examples of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An excitation controller for a generator set, comprising a controller main body (1), a mounting frame (2) and a mounting cavity (3). The front side of the mounting frame (2) is provided with a mounting cavity (3), and the controller main body (1) is inserted into the inner side of the mounting cavity (3). It is characterized in that: It further includes a quick disassembly and assembly mechanism (4). The quick disassembly and assembly mechanism (4) is arranged on both sides of the controller main body (1) and both sides of the mounting cavity (3). The quick disassembly and assembly mechanism (4) includes a guide groove (41), a lock hole (42), a guide rail (43), a sliding cavity (44), a lock tongue (45), a double-shaft motor (46), a screw rod (47) and a control panel (48). The guide grooves (41) are symmetrically arranged on both sides of the mounting cavity (3). The lock holes (42) are symmetrically arranged on the upper and lower surfaces of the guide groove (41). The guide rails (43) are symmetrically installed on the left and right sides of the controller main body (1) by screws. The guide rail (43) can be slidably butted against the inner side of the guide groove (41). The sliding cavities (44) are symmetrically arranged on the upper and lower surfaces of the guide rail (43). The lock tongue (45) is slidably installed inside the sliding cavity (44). The lock tongue (45) can be engaged with the inner side of the lock hole (42). The double-shaft motor (46) is installed inside the guide rail (43), and the double-shaft motor (46) is located between the two sliding cavities (44). The output shafts of the upper and lower parts of the double-shaft motor (46) are both installed with screw rods (47). The screw rod (47) extends into the inner side of the sliding cavity (44) and is threadedly connected to the screw hole on the surface of the lock tongue (45). The front panel of the controller main body (1) is installed with a control panel (48), and the double-shaft motor (46) is in control connection with the control panel (48).

2. The excitation controller of a generator set according to claim 1, characterized in that: A fingerprint recognition module (48a) is arranged at the front part of the control panel (48).

3. The excitation controller of a generator set according to claim 1, characterized in that: A power supply compartment (49) is arranged on the outer side of the guide rail (43). The power supply compartment (49) is electrically connected to the control panel (48), and the power supply compartment (49) is powered by a battery.

4. The excitation controller of a generator set according to claim 1, wherein: The telescopic travel distance of the lock tongue (45) is not less than 2.5 cm, and the depth of the lock hole (42) is not less than 2.5 cm.

5. The excitation controller of a generator set according to claim 1, wherein: A gasket (410) is laid on the rear side wall of the controller main body (1), and the thickness of the gasket (410) is not less than 1 cm.

6. The excitation controller of a generator set according to claim 1, characterized in that: When the controller main body (1) is completely inserted into the inner side of the mounting cavity (3), the lock tongue (45) and the lock hole (42) are in the same vertical direction.

Citation Information

Patent Citations

  • Embedded synchronous generator excitation controller

    CN213305199U