Photovoltaic silicon wafer turnover mechanism

By designing the photovoltaic silicon wafer flip mechanism, the vertical to horizontal state switching of the photovoltaic silicon wafer is achieved by using the flip driver and the L-shaped support frame, which solves the problem of change in the position of the photovoltaic silicon wafer and has a buffering function, which is suitable for the cleaning and drying process of the photovoltaic silicon wafer.

CN223168616UActive Publication Date: 2025-07-29JIANGSU ASIA ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202422254002.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-07-29
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

There is a lack of a flip device that can realize the vertical arrangement of photovoltaic silicon wafers from vertical to horizontal arrangement in the prior art, especially during the flip of photovoltaic baskets, the position changes of the two sets of photovoltaic silicon wafers cannot be effectively handled, and the pre-drying function is not provided.

Method used

A photovoltaic silicon wafer flip mechanism is designed, and the photovoltaic hanging basket is driven by the rotating shaft to change between vertical and horizontal states by the rotating shaft. The first support plate and the second support plate of the L-shaped support frame respectively support two sides of the photovoltaic hanging basket, so as to flip the position of the photovoltaic silicon wafer and buffer it with the support of the flexible layer.

Benefits of technology

It achieves smooth flip of photovoltaic silicon wafers, with a simple structure and easy to achieve flip. It is suitable for horizontal and vertical state switching of photovoltaic silicon wafers, and has a buffering effect to meet the cleaning and drying needs of photovoltaic silicon wafers.

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Abstract

The utility model relates to a photovoltaic silicon wafer turnover mechanism which is composed of a turnover driving part, a rotating shaft and an L-shaped supporting frame, a first supporting plate and a second supporting plate, perpendicular to each other, of the L-shaped supporting frame respectively support two edges of a photovoltaic hanging basket, and the turnover driving part can change the photovoltaic hanging basket from a vertical state to a horizontal state. And two groups of photovoltaic silicon wafers which are vertically arranged are changed into two groups of photovoltaic silicon wafers which are horizontally arranged. The overturning device has the advantages of simple structure and easiness in overturning.
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Description

Technical Field

[0001] This application belongs to the technical field of photovoltaic silicon wafer production equipment, and particularly relates to a photovoltaic silicon wafer flipping mechanism. Background Art

[0002] With the improvement of the production efficiency of photovoltaic production equipment, the number of photovoltaic silicon wafers accommodated in a single photovoltaic flower basket is increasing. For example, Figure 5 As shown, a single photovoltaic flower basket can accommodate two groups of photovoltaic silicon wafers, greatly improving the efficiency of single production. During process cleaning, in order to reduce the width of the tank, the photovoltaic flower basket is placed vertically into the process cleaning tank for cleaning. However, during drying, when the air outlet is at the top, in order to improve the drying effect, it is necessary to lay down the photovoltaic flower basket so that the two groups of photovoltaic silicon wafers are in a horizontal state.

[0003] The Chinese utility model patent document CN219751066U discloses a flower basket flipping and conveying mechanism. In this document, the flower basket can be flipped during conveying, but its flipping is to flip the flower basket from a horizontal side plate state to a vertical state, which does not solve the problem of the position flipping of two groups of photovoltaic silicon wafers, nor does it provide a pre-drying function. Therefore, in the prior art, there is no device that can flip the photovoltaic flower basket from a vertical arrangement to a horizontal arrangement for photovoltaic silicon wafers. Utility Model Content

[0004] The technical problem to be solved by this utility model is: to solve the deficiencies in the prior art, and thus provide a photovoltaic silicon wafer flipping mechanism that can flip the photovoltaic flower basket from a vertical arrangement to a horizontal arrangement for photovoltaic silicon wafers.

[0005] The technical solution adopted by this utility model to solve its technical problems is:

[0006] A photovoltaic silicon wafer flipping mechanism is used to drive a photovoltaic hanging basket to change between a first state and a second state. When the photovoltaic hanging basket is in the first state, the two groups of photovoltaic silicon wafers accommodated in the photovoltaic hanging basket are arranged side by side at an angle of less than 10° with the horizontal plane; when the photovoltaic hanging basket is in the second state, the two groups of photovoltaic silicon wafers accommodated in the photovoltaic hanging basket are arranged vertically.

[0007] The flipping mechanism includes: a flipping driving member, a rotating shaft driven by the flipping driving member, and an L-shaped support frame provided on the rotating shaft for fixing the photovoltaic hanging basket.

[0008] The L-shaped support frame includes a first support plate and a second support plate that are perpendicular to each other. An L-shaped fixing block is provided on the first support plate, and the L-shaped fixing block can support the short side of the photovoltaic hanging basket.

[0009] Preferably, for the photovoltaic silicon wafer flipping mechanism of this utility model, a flexible layer is provided on the second support plate.

[0010] Preferably, for the photovoltaic silicon wafer flipping mechanism of the present utility model, when the L-shaped support frame supports the photovoltaic hanging basket in the first state, the first support plate forms an angle of 3° to 10° with the horizontal plane.

[0011] Preferably, for the photovoltaic silicon wafer flipping mechanism of the present utility model, the flipping driving member is arranged outside the side wall of the groove body, and the driving shaft of the flipping driving member passes through the side wall of the groove body and is connected to the rotating shaft.

[0012] Preferably, for the photovoltaic silicon wafer flipping mechanism of the present utility model, the flipping driving member is arranged on the mounting plate, and the mounting plate is mounted on the side wall of the groove body.

[0013] Preferably, for the photovoltaic silicon wafer flipping mechanism of the present utility model, a triangular limiter is arranged on the rotating shaft, and the limiter has two mutually perpendicular sides.

[0014] Preferably, for the photovoltaic silicon wafer flipping mechanism of the present utility model, when the L-shaped support frame supports the photovoltaic hanging basket in the first state, the first support plate is supported by the first support block arranged on the bottom of the groove body;

[0015] When the L-shaped support frame supports the photovoltaic hanging basket in the second state, the second support plate is supported by the second support block arranged on the bottom of the groove body.

[0016] Preferably, for the photovoltaic silicon wafer flipping mechanism of the present utility model, both ends of the rotating shaft are supported by bearings.

[0017] Preferably, for the photovoltaic silicon wafer flipping mechanism of the present utility model, the rotating shaft is connected to the rotating shaft through a cross-slider coupling.

[0018] The beneficial effects of the present utility model are:

[0019] For the photovoltaic silicon wafer flipping mechanism of the present application, the first support plate and the second support plate respectively support two sides of the photovoltaic hanging basket, and the flipping driving member can change the photovoltaic hanging basket from a vertical state to a horizontal state, so that two groups of vertically arranged photovoltaic silicon wafers become two groups of horizontally arranged photovoltaic silicon wafers. It has the advantages of simple structure and easy flipping implementation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The technical solutions of the present application will be further described below with reference to the drawings and embodiments.

[0021] Figure 1 is a perspective view of the photovoltaic silicon wafer flipping mechanism according to an embodiment of the present application;

[0022] Figure 2 is a front view of the photovoltaic silicon wafer flipping mechanism according to an embodiment of the present application;

[0023] Figure 3It is a schematic structural diagram of the photovoltaic silicon wafer flipping mechanism of the embodiment of the present application arranged in the tank body;

[0024] Figure 4 It is a schematic diagram of the position where the second support block is arranged in the tank body;

[0025] Figure 5 It is a schematic structural diagram of the photovoltaic hanging basket.

[0026] The reference numerals in the figure are:

[0027] 1 Tank body;

[0028] 2 Flipping mechanism;

[0029] 9 Photovoltaic hanging basket;

[0030] 15 First support block;

[0031] 16 Second support block;

[0032] 21 Flipping drive member;

[0033] 22 Rotating shaft;

[0034] 23 L-shaped support frame;

[0035] 24 Limiter;

[0036] 25 Bearing;

[0037] 26 Cross slider coupling;

[0038] 27 Mounting plate;

[0039] 91 First hook groove;

[0040] 92 Second hook groove;

[0041] 93 Third hook groove;

[0042] 231 First support plate;

[0043] 232 Second support plate;

[0044] 233 L-shaped fixing block;

[0045] 234 Flexible layer. Detailed implementation manners

[0046] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments may be combined with each other.

[0047] In the description of the present application, it should be understood that the orientation or positional relationships indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation on the protection scope of the present application. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise stated, the meaning of "a plurality of" is two or more than two.

[0048] In the description of the present application, it should be noted that unless otherwise clearly specified and limited, the terms "mounted", "connected", and "connected" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0049] The technical solution of the present application will be described in detail below with reference to the drawings and in combination with embodiments.

[0050] Embodiment

[0051] This embodiment provides a photovoltaic silicon wafer flipping mechanism ( Figure 1 The mechanism in ) can process two photovoltaic hanging baskets 9 at the same time, and is used to drive the photovoltaic hanging basket 9 to change between the first state and the second state. When the photovoltaic hanging basket 9 is in the first state, the two groups of photovoltaic silicon wafers accommodated in the photovoltaic hanging basket 9 are arranged side by side at an angle less than 10° with the horizontal plane; when the photovoltaic hanging basket 9 is in the second state, the two groups of photovoltaic silicon wafers accommodated in the photovoltaic hanging basket 9 are arranged vertically; as Figure 1 shown, the flipping mechanism 2 includes: a flipping driving member 21, a rotating shaft 22 driven by the flipping driving member 21 to rotate, and an L-shaped support frame 23 provided on the rotating shaft 22 for fixing the photovoltaic hanging basket 9;

[0052] The L-shaped support frame 23 includes a first support plate 231 and a second support plate 232 that are perpendicular to each other. An L-shaped fixing block 233 is provided on the first support plate 231, and the L-shaped fixing block 233 can support the short side of the photovoltaic hanging basket 9.

[0053] In the photovoltaic silicon wafer flipping mechanism of this embodiment, the first support plate 231 and the second support plate 232 respectively support two sides of the photovoltaic hanging basket 9, and the flipping driving member 21 can change the photovoltaic hanging basket 9 from a vertical state to a horizontal state, so that two groups of photovoltaic silicon wafers arranged vertically become two groups of photovoltaic silicon wafers arranged horizontally. It has the advantages of simple structure and easy flipping implementation.

[0054] Furthermore, a flexible layer 234 (made of PTFE material) is provided on the second support plate 232, and the flexible layer 234 contacts the bottom of the long side of the photovoltaic hanging basket 9 to achieve a buffering effect.

[0055] Furthermore, when the L-shaped support frame 23 supports the photovoltaic hanging basket 9 in the first state, the first support plate 231 forms an angle of 3° to 10° with the horizontal plane, such as angles of 3°, 5°, 8°, 10°, that is, the first support plate 231 is slightly inclined to prevent the photovoltaic hanging basket 9 from tipping over. Of course, when a fixing block is provided to prevent the photovoltaic hanging basket 9 from tipping over or the photovoltaic hanging basket 9 itself does not tip over, the angle can also be set to 0°, that is, horizontally arranged.

[0056] Furthermore, the entire photovoltaic silicon wafer flipping mechanism is arranged in the tank body 1, the flipping driving member 21 is arranged outside the side wall of the tank body 1, and the driving shaft of the flipping driving member 21 (motor) passes through the side wall of the tank body 1 and is connected to the rotating shaft 22.

[0057] When the L-shaped support frame 23 supports the photovoltaic hanging basket 9 in the first state, the first support plate 231 is supported by the first support block 15 provided on the bottom of the tank body 1.

[0058] When the L-shaped support frame 23 supports the photovoltaic hanging basket 9 in the second state, the second support plate 232 is supported by the second support block 16 provided on the bottom of the tank body 1.

[0059] Furthermore, the flipping driving member 21 is arranged on the mounting plate 27, and the mounting plate 27 is mounted on the side wall of the tank body 1. Preferably, it is a motor, and of course, it can also be other forms of driving members.

[0060] Furthermore, a triangular stopper 24 is provided on the rotating shaft 22. The stopper 24 has two mutually perpendicular sides, and the two sides are respectively used to limit the excessive rotation of the first support plate 231 and the second support plate 232. That is, when the first support plate 231 and the second support plate 232 rotate beyond the maximum rotation amount, the stopper 24 can abut against the first support plate 231 or the second support plate 232.

[0061] Furthermore, both ends of the rotating shaft 22 are supported by bearings 25, and the rotating shaft 22 is connected to the rotating shaft 22 through a cross-slider coupling 26.

[0062] It should be noted that as Figure 5As shown, the side plate of the photovoltaic hanging basket 9 (with limiting rods arranged on three sides of the photovoltaic hanging basket 9) has a first hook groove 91, a second hook groove 92, and a third hook groove 93. When the photovoltaic hanging basket 9 is vertical, the manipulator hooks the first hook groove 91 and the second hook groove 92 to place the photovoltaic hanging basket 9 on the flipping mechanism 2. After the flipping mechanism 2 flips the photovoltaic hanging basket 9 by a certain angle (the specific value of the angle can generally be selected as 90°), the manipulator then hooks and transports the photovoltaic hanging basket 9 through the second hook groove 92 and the third hook groove 93.

[0063] Enlightened by the above ideal embodiments based on this application, through the above description, relevant staff can completely make various changes and modifications without departing from the technical idea of this application. The technical scope of this application is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A photovoltaic silicon wafer turning mechanism, characterized in that For driving the photovoltaic hanging basket (9) to change between a first state and a second state. When the photovoltaic hanging basket (9) is in the first state, two groups of photovoltaic silicon wafers accommodated in the photovoltaic hanging basket (9) are arranged side by side at an angle less than 10° with the horizontal plane; when the photovoltaic hanging basket (9) is in the second state, two groups of photovoltaic silicon wafers accommodated in the photovoltaic hanging basket (9) are arranged vertically. The flipping mechanism (2) includes: a flipping driving member (21), a rotating shaft (22) driven to rotate by the flipping driving member (21), and an L-shaped support frame (23) provided on the rotating shaft (22) for fixing the photovoltaic hanging basket (9). The L-shaped support frame (23) includes a first support plate (231) and a second support plate (232) that are perpendicular to each other. An L-shaped fixing block (233) is provided on the first support plate (231), and the L-shaped fixing block (233) can support the short side of the photovoltaic hanging basket (9).

2. The photovoltaic silicon wafer flipping mechanism according to claim 1, wherein, A flexible layer (234) is provided on the second support plate (232).

3. The photovoltaic silicon wafer turnover mechanism according to claim 1, characterized in that, When the L-shaped support frame (23) supports the photovoltaic hanging basket (9) in the first state, the first support plate (231) forms an angle of 3° to 10° with the horizontal plane.

4. The photovoltaic silicon wafer flipping mechanism according to claim 1, characterized in that The flipping driving member (21) is provided outside the side wall of the trough body (1), and the driving shaft of the flipping driving member (21) passes through the side wall of the trough body (1) and is connected to the rotating shaft (22).

5. The photovoltaic silicon wafer turning mechanism according to claim 4, characterized in that, The flipping driving member (21) is provided on a mounting plate (27), and the mounting plate (27) is mounted on the side wall of the trough body (1).

6. The photovoltaic silicon wafer flipping mechanism according to claim 4, characterized in that, A triangular limiter (24) is provided on the rotating shaft (22), and the limiter (24) has two mutually perpendicular sides.

7. The photovoltaic silicon wafer flipping mechanism according to claim 4, wherein, When the L-shaped support frame (23) supports the photovoltaic hanging basket (9) in the first state, the first support plate (231) is supported by a first support block (15) provided on the bottom of the trough body (1). When the L-shaped support frame (23) supports the photovoltaic hanging basket (9) in the second state, the second support plate (232) is supported by a second support block (16) provided on the bottom of the trough body (1).

8. The photovoltaic silicon wafer flipping mechanism according to claim 1, characterized in that, Both ends of the rotating shaft (22) are supported by bearings (25).

9. The photovoltaic silicon wafer flipping mechanism according to claim 1, characterized in that, The rotating shaft (22) is connected to the rotating shaft (22) through a cross-slider coupling (26).

Citation Information

Patent Citations

  • Flower basket overturning and conveying mechanism

    CN219751066U