Intelligent temperature control disc type curing device

Abstract

The utility model relates to the field of curing equipment, and discloses an intelligent temperature control disc type curing device which comprises a curing barrel with the top being of an opening structure, a plurality of supporting legs annularly distributed at equal intervals are fixedly installed at the bottom of the curing barrel, a barrel cover is arranged at the top of the curing barrel, and a hydraulic cylinder is fixedly installed at the bottom of the curing barrel; the output shaft end of the hydraulic cylinder extends into the curing barrel and is fixedly provided with an electric heating disc, a rotary driving mechanism is arranged at the bottom of the curing barrel, and a heat conduction type bearing disc located in the curing barrel is arranged on the rotary driving mechanism. Compared with the prior art, the curing device has the following advantages and effects that the heating uniformity of the materials can be improved, the curing quality of the materials is guaranteed, all the cured materials can be conveniently taken out, material residues adhering to the inner side wall of the curing barrel can be scraped off, the interior of the curing barrel is kept clean, operation is easy and convenient, and the curing device can be conveniently used next time.

Description

Technical Field

[0001] This application relates to the technical field of aging equipment, and particularly relates to an intelligent temperature-controlled disk-type aging device. Background Art

[0002] Intelligent temperature-controlled disk-type aging devices usually work by heat conduction. It transfers heat to the materials to be aged through a heating disk, causing physical or chemical changes in the materials at a certain temperature, thereby achieving the purpose of aging. At the same time, the device is equipped with an advanced temperature control system that can accurately control the temperature of the heating disk to ensure that the aging process is carried out within the set temperature range. Nowadays, when processing instant noodles, an intelligent temperature-controlled disk-type aging device is one of the indispensable production equipment. By putting the kneaded dough into an aging disk with low-speed stirring, aging is completed under low temperature and low-speed stirring for no less than 10 minutes. This process is an important link in the instant noodle production process and directly affects the quality and taste of the final product.

[0003] After retrieval, the patent document with the authorization announcement number CN218043716U discloses a non-fried instant noodle aging device, including a storage mechanism, a stirring mechanism, and a steam mechanism. The steam mechanism is fixed to the outer bottom end of the storage mechanism with a stirring mechanism rotating inside. The storage mechanism includes an aging cylinder with a plurality of through holes evenly arranged on the outer cylindrical surface of the middle part. The stirring mechanism includes a rotating motor with a round rod fixedly connected to the top output end. The round rod penetrates through the middle part of the bottom end of the aging cylinder and rotates inside the aging cylinder. And a turning plate is fixedly connected to the outer cylindrical surface of the round rod. By the rotation of the rotating motor driving the round rod and the stirring frame to rotate, the dough is stirred at a low speed by the rotation of the stirring frame. At the same time, the rotation of the round rod drives the turning plate to rotate, so that the dough is turned up and down. By the operation of the resistance heating wire to heat the clear water inside the water storage ring to evaporation, the steam enters the aging cylinder along the steam pipe, so that in this non-fried instant noodle aging device, the dough is evenly heated and has a relatively high water content.

[0004] The above solution is still found to have at least the following deficiencies in actual use: After the materials are put into the aging cylinder for aging and processing, due to the certain depth of the aging cylinder, and the turning plate and the stirring frame are installed and fixed inside the aging cylinder, occupying a certain space, the operation of manually taking out the materials is relatively inconvenient. Some material residues will also adhere to the inner side wall of the aging cylinder and are difficult to clean and scrape clean, which is easy to breed bacteria and affect the next use. Therefore, we propose an intelligent temperature-controlled disk-type aging device to solve the above problems. Utility Model Content

[0005] The purpose of this application is to provide an intelligent temperature-controlled disk-type ripening device, which not only can improve the even heating of materials, ensure the quality of material ripening, but also is convenient to completely take out the ripened materials, can scrape off the material residues adhered to the inner side wall of the ripening cylinder, keep the inside of the ripening cylinder clean, is simple and convenient to operate, and is convenient for the next use of the ripening device.

[0006] The above technical purpose of this application is achieved through the following technical solutions: An intelligent temperature-controlled disk-type ripening device includes a ripening cylinder with an open top structure. A plurality of legs are fixedly installed at the bottom of the ripening cylinder in an equally spaced circular distribution. A cylinder cover is arranged at the top of the ripening cylinder. A hydraulic cylinder is fixedly installed at the bottom of the ripening cylinder. The output shaft end of the hydraulic cylinder extends into the ripening cylinder and is fixedly installed with an electric heating plate. A rotary drive mechanism is arranged at the bottom of the ripening cylinder. A heat-conducting type bearing plate located inside the ripening cylinder is arranged on the rotary drive mechanism, and the heat-conducting type bearing plate is located above the electric heating plate. The rotary drive mechanism is used to control the rotation of the heat-conducting type bearing plate. A scraping ring is fixedly installed on the outer side wall of the heat-conducting type bearing plate. The outer ring wall of the scraping ring is in sliding and sealing contact with the inner wall of the ripening cylinder. A stirring member is arranged at the bottom of the cylinder cover.

[0007] The further setting of this application is: The rotary drive mechanism includes a column, a rectangular shaft, a motor, a gear and an external gear ring. An installation hole is opened at the central part of the bottom of the ripening cylinder. The column is rotatably installed in the installation hole through a bearing. A rectangular groove is opened at the top end of the column. The bottom end of the rectangular shaft is slidably installed in the rectangular groove. The top end of the rectangular shaft is fixedly connected to the central part of the bottom of the heat-conducting type bearing plate. The motor is fixedly installed at the bottom of the ripening cylinder. The gear is fixedly installed at the output shaft end of the motor. The external gear ring is fixedly sleeved on the column and is located below the ripening cylinder. The gear meshes with the external gear ring.

[0008] The further setting of this application is: Limiting grooves are opened on both inner side walls of the rectangular groove. Limiting blocks are fixedly installed on both sides of the bottom end of the rectangular shaft. The two limiting blocks are respectively slidably installed in the corresponding limiting grooves.

[0009] The further setting of this application is: An avoidance hole is opened at the central part of the top of the electric heating plate. The top end of the column penetrates through the avoidance hole.

[0010] The further setting of this application is: A plurality of heat-conducting rods are fixedly installed on the top of the electric heating plate in a uniformly distributed manner. The top ends of the plurality of heat-conducting rods are all in contact with the bottom surface of the heat-conducting type bearing plate.

[0011] The further setting of this application is: The top surface of the top end of the heat-conducting rod and the bottom surface of the heat-conducting type bearing plate are both smooth planes.

[0012] The further setting of this application is: The cylinder cover is detachably installed and fixed on the top of the ripening cylinder through bolts.

[0013] A further setting of the present application is that the stirring member includes three vertical rods and three spiral stirring blades. The three vertical rods are all fixedly installed at the bottom of the cylinder cover and are distributed in an equidistant annular shape, and the three spiral stirring blades are respectively fixedly installed on the corresponding vertical rods.

[0014] A further setting of the present application is that a plurality of pads distributed in an equidistant annular shape are fixedly installed on the inner wall of the bottom of the curing cylinder, and the plurality of pads are all in contact with the bottom of the electric heating plate.

[0015] A further setting of the present application is that an annular steam cavity is provided in the curing cylinder, a plurality of steam outlet holes distributed in an equidistant annular shape are provided on the inner wall of the curing cylinder, the plurality of steam outlet holes are all communicated with the annular steam cavity, a steam delivery pipe is fixedly installed on the outer side wall of the curing cylinder, a stop valve is fixedly installed on the steam delivery pipe, and one end of the steam delivery pipe extends into the annular steam cavity.

[0016] The present application includes at least one of the following beneficial technical effects:

[0017] 1. By using the rotary drive mechanism composed of a column, a rectangular shaft, a motor, a gear and an external gear ring, the present application can control the horizontal rotation of the heat-conducting bearing plate, and then the material can follow the rotation of the heat-conducting bearing plate. By using the stirring member composed of three vertical rods and three spiral stirring blades, the material can be turned and stirred, and during the curing process, the heat uniformity of the material can be improved, and the quality of the cured material can be ensured.

[0018] 2. By using the heat transfer performance of a plurality of heat-conducting rods, the present application can uniformly and comprehensively transfer the heat generated by the electric heating plate to the heat-conducting bearing plate, and then the heat is uniformly transferred to the material to be cured through the heat-conducting bearing plate.

[0019] 3. By using the retractable feature of the hydraulic cylinder, after the material curing is completed, the electric heating plate, a plurality of heat-conducting rods, the heat-conducting bearing plate, the scraping ring and the rectangular shaft can be pushed vertically upward, that is, the cured material can be pushed to rise inside the curing cylinder, which is convenient for taking out all the cured material. And when the heat-conducting bearing plate drives the scraping ring to rise, the scraping ring can be used to scrape off the material adhered to the inner side wall of the curing cylinder, realizing the function of automatically and comprehensively cleaning the inner side wall of the curing cylinder, thereby keeping the inside of the curing cylinder clean and facilitating the next use of the curing device. Description of the Drawings

[0020] Figure 1 It is a three-dimensional structural schematic diagram of the first perspective of this embodiment.

[0021] Figure 2 It is a three-dimensional structural schematic diagram of the second perspective of this embodiment.

[0022] Figure 3 It is a schematic front sectional view of this embodiment.

[0023] Figure 4 It is a schematic three-dimensional structure view of a heat-conducting bearing plate and a scraping ring.

[0024] Figure 5 It is a schematic three-dimensional structure view of a heat-conducting rod.

[0025] Figure 6 It is a schematic three-dimensional structure view of a stirring member.

[0026] In the figure, 1 is a ripening cylinder; 2 are supporting legs; 3 is a cylinder cover; 4 is a hydraulic cylinder; 5 is an electric heating plate; 6 is a heat-conducting bearing plate; 7 is a scraping ring; 8 is a column; 9 is a rectangular groove; 10 is a rectangular shaft; 11 is a motor; 12 are gears; 13 is an external gear ring; 14 is a heat-conducting rod; 15 is a vertical rod; 16 is a spiral stirring blade; 17 is a cushion block; 18 is an annular steam cavity; 19 are steam outlet holes; 20 is a steam delivery pipe; 21 is a stop valve. Specific embodiments

[0027] The technical solutions of the present application will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without creative efforts shall fall within the scope of protection of the present application.

[0028] See Figures 1-6 , the present application provides an intelligent temperature-controlled disk-type ripening device, including a ripening cylinder 1 with an open top structure. A plurality of supporting legs 2 are fixedly installed at the bottom of the ripening cylinder 1 and are evenly distributed in an annular shape at equal intervals. The ripening cylinder 1 can be stably supported above the ground by the plurality of supporting legs 2. A cylinder cover 3 is provided at the top of the ripening cylinder 1, and the cylinder cover 3 is used to block the top opening of the ripening cylinder 1. A hydraulic cylinder 4 is fixedly installed at the bottom of the ripening cylinder 1, and the output shaft end of the hydraulic cylinder 4 extends into the ripening cylinder 1 and is fixedly installed with an electric heating plate 5. By using the telescopic feature of the hydraulic cylinder 4, the lifting of the electric heating plate 5 can be controlled, and the electric heating plate 5 can provide heat for the internal space of the ripening cylinder 1. It should be added that the electric heating plate 5 is a commercially available temperature-adjustable electric heating plate, which can select a suitable heating temperature according to the material of the material for ripening treatment of the material, where:

[0029] A rotation drive mechanism is provided at the bottom of the aging cylinder 1. A heat-conducting bearing plate 6 located inside the aging cylinder 1 is provided on the rotation drive mechanism, and the heat-conducting bearing plate 6 is located above the electric heating plate 5. The rotation drive mechanism is used to control the rotation of the heat-conducting bearing plate 6. The rotation drive mechanism includes a column 8, a rectangular shaft 10, a motor 11, a gear 12 and an external gear ring 13. An installation hole is provided at the central part of the bottom of the aging cylinder 1. The column 8 is rotatably installed in the installation hole through a bearing. A rectangular groove 9 is provided at the top of the column 8. The bottom end of the rectangular shaft 10 is slidably installed in the rectangular groove 9. The top end of the rectangular shaft 10 is fixedly connected to the central part of the bottom of the heat-conducting bearing plate 6. The motor 11 is fixedly installed at the bottom of the aging cylinder 1. The gear 12 is fixedly installed at the output shaft end of the motor 11. The external gear ring 13 is fixedly sleeved on the column 8 and is located below the aging cylinder 1. The gear 12 meshes with the external gear ring 13. By using the motor 11, the rotation of the gear 12 can be controlled. By using the meshing transmission between the gear 12 and the external gear ring 13, the rotation of the column 8 can be controlled. By using the sliding connection and cooperation between the rectangular shaft 10 and the rectangular groove 9, the column 8 can be made to drive the rectangular shaft 10 to rotate synchronously and in the same direction, and further the rectangular shaft 10 can drive the heat-conducting bearing plate 6 to rotate. A scraping ring 7 is fixedly installed on the outer side wall of the heat-conducting bearing plate 6. The outer ring wall of the scraping ring 7 is in sliding and sealing contact with the inner wall of the aging cylinder 1. By using the scraping ring 7, the materials adhered to the inner side wall of the aging cylinder 1 can be scraped off, which is convenient for the next use of this aging device.

[0030] In this embodiment, a plurality of heat-conducting rods 14 evenly distributed are fixedly installed on the top of the electric heating plate 5. The top ends of the plurality of heat-conducting rods 14 are all in contact with the bottom surface of the heat-conducting bearing plate 6. By using the heat transfer performance of the plurality of heat-conducting rods 14, the heat generated by the electric heating plate 5 can be evenly and comprehensively transferred to the heat-conducting bearing plate 6, and then the heat is further evenly transferred to the materials to be aged through the heat-conducting bearing plate 6. The top surface of the top end of the heat-conducting rod 14 and the bottom surface of the heat-conducting bearing plate 6 are both smooth planes, which can ensure the smoothness when the heat-conducting bearing plate 6 rotates horizontally.

[0031] In this embodiment, it should be supplemented and explained that both the heat-conducting bearing plate 6 and the heat-conducting rods 14 can be made of stainless steel materials, which have good heat conductivity and firm reliability.

[0032] In this embodiment, limiting grooves are provided on both inner side walls of the rectangular groove 9. Limiting blocks are fixedly installed on both sides of the bottom end of the rectangular shaft 10. The two limiting blocks are respectively slidably installed in the corresponding limiting grooves to limit the sliding stroke of the rectangular shaft 10.

[0033] In this embodiment, an avoidance hole is provided at the central part of the top of the electric heating plate 5. The top end of the column 8 penetrates through the avoidance hole, which can ensure the smooth rotation of the column 8.

[0034] In this embodiment, the cylinder cover 3 is detachably installed and fixed on the top of the aging cylinder 1 by bolts, which facilitates the opening and closing of the cylinder cover 3, making it convenient to put in and take out the materials. Moreover, when the cylinder cover 3 is installed on the top of the aging cylinder 1, it is not easy to shift or shake.

[0035] In this embodiment, a stirring member is provided at the bottom of the cylinder cover 3. The stirring member includes three vertical rods 15 and three spiral stirring blades 16. The three vertical rods 15 are all fixedly installed at the bottom of the cylinder cover 3 and are distributed in an equidistant annular pattern. The three spiral stirring blades 16 are respectively fixedly installed on the corresponding vertical rods 15. When the heat-conducting carrier plate 6 drives the materials to rotate, the three spiral stirring blades 16 can be used to stir the materials, improving the uniformity of heat absorption of the materials during the aging process.

[0036] In this embodiment, a plurality of pads 17 are fixedly installed on the inner wall of the bottom of the aging cylinder 1 and are distributed in an equidistant annular pattern. The plurality of pads 17 are all in contact with the bottom of the electric heating plate 5, playing a role in supporting the electric heating plate 5 and ensuring the stability of the electric heating plate 5.

[0037] In this embodiment, an annular steam cavity 18 is formed inside the aging cylinder 1. A plurality of steam outlet holes 19 are formed in the inner wall of the aging cylinder 1 and are distributed in an equidistant annular pattern. The plurality of steam outlet holes 19 are all communicated with the annular steam cavity 18. A steam delivery pipe 20 is fixedly installed on the outer side wall of the aging cylinder 1. A stop valve 21 is fixedly installed on the steam delivery pipe 20. One end of the steam delivery pipe 20 extends into the annular steam cavity 18, and steam can be supplemented into the interior of the aging cylinder 1 to provide additional heat and humidity adjustment for the aging of the materials, ensuring a relatively high water content of the materials. It should be noted that the end of the steam delivery pipe 20 far from the aging cylinder 1 is connected to the steam outlet pipe of an external steam generator.

[0038] In this embodiment, it should be noted that the electrical connection method and control method of the hydraulic cylinder 4, the electric heating plate 5, and the motor 11 belong to the mature technologies in this field and are fully disclosed, so they will not be elaborated herein.

[0039] With the above structure, when the intelligent temperature-controlled pan-type ripening device provided by the present application is in use, it can not only improve the heat uniformity of the material, ensure the quality of the ripened material, but also facilitate the complete removal of the ripened material, scrape off the material residues adhering to the inner wall of the ripening cylinder 1, keep the inside of the ripening cylinder 1 clean, and the operation is simple and convenient, which is convenient for the next use of the ripening device. Specifically, when in use, the material to be ripened is placed on the heat-conducting bearing plate 6 inside the ripening cylinder 1, and then the cylinder cover 3 is installed on the top of the ripening cylinder 1 and fixed with bolts. At this time, all three spiral stirring blades 16 extend into the inside of the ripening cylinder 1. Subsequently, the electric heating plate 5 is turned on to operate, and the heat generated by the electric heating plate 5 is evenly and comprehensively transmitted to the heat-conducting bearing plate 6 through multiple heat-conducting rods 14, so that the heat is then evenly transmitted to the material through the heat-conducting bearing plate 6, and the material can be ripened. By controlling the operation of the motor 11, the motor 11 drives the gear 12 to rotate, and the gear 12 drives the external gear ring 13, the column 8, the rectangular shaft 10, the heat-conducting bearing plate 6 and the scraping ring 7 to rotate, so that the material rotates with the heat-conducting bearing plate 6. At this time, under the action of the three spiral stirring blades 16, the material can be turned and stirred, and thus, during the process of ripening the material, the heat uniformity of the material can be improved;

[0040] During the process of ripening the material, the stop valve 21 is opened according to requirements, and the steam can be controlled to enter the annular steam chamber 18 through the steam delivery pipe 20, and then the steam enters the inside of the ripening cylinder 1 through multiple steam outlet holes 19, so as to provide additional heat and humidity for the ripening of the material and ensure a relatively high water content of the material;

[0041] After the material is ripened, the electric heating plate 5 and the motor 11 are turned off, and the bolts on the cylinder cover 3 are removed, then the cylinder cover 3 can be taken off from the top of the ripening cylinder 1. Subsequently, the hydraulic cylinder 4 is controlled to extend and operate, and the output shaft of the hydraulic cylinder 4 pushes the electric heating plate 5 and multiple heat-conducting rods 14 to rise vertically. The multiple heat-conducting rods 14 push the heat-conducting bearing plate 6, the scraping ring 7 and the rectangular shaft 10 to rise vertically, so as to push the ripened material to rise inside the ripening cylinder 1, and thus it is convenient to completely take out the ripened material. When the heat-conducting bearing plate 6 drives the scraping ring 7 to rise, the scraping ring 7 can be used to scrape off the material adhering to the inner wall of the ripening cylinder 1, so as to realize the automatic and comprehensive cleaning of the inner wall of the ripening cylinder 1, and thus the inside of the ripening cylinder 1 can be kept clean. After all the ripened material is taken out, by controlling the hydraulic cylinder 4 to contract and reset, the electric heating plate 5 and multiple heat-conducting rods 14 can be controlled to move vertically downward and return to their positions. At this time, under the action of the self-weight of the heat-conducting bearing plate 6 and the rectangular shaft 10, the heat-conducting bearing plate 6, the scraping ring 7 and the rectangular shaft 10 will also automatically move downward and return to their positions, which is convenient for the next use of the ripening device.

Claims

1. An intelligent temperature-controlled plate-type ripening device, characterized in that, It includes a curing cylinder (1) with an open top structure. A plurality of legs (2) evenly distributed in an annular shape at equal intervals are fixedly installed at the bottom of the curing cylinder (1). A cylinder cover (3) is arranged at the top of the curing cylinder (1). A hydraulic cylinder (4) is fixedly installed at the bottom of the curing cylinder (1). The output shaft end of the hydraulic cylinder (4) extends into the curing cylinder (1) and is fixedly installed with an electric heating plate (5). A rotary driving mechanism is arranged at the bottom of the curing cylinder (1). A heat-conducting type bearing plate (6) located inside the curing cylinder (1) is arranged on the rotary driving mechanism. And the heat-conducting type bearing plate (6) is located above the electric heating plate (5). The rotary driving mechanism is used to control the rotation of the heat-conducting type bearing plate (6). A scraping ring (7) is fixedly installed on the outer side wall of the heat-conducting type bearing plate (6). The outer ring wall of the scraping ring (7) is in sliding and sealing contact with the inner wall of the curing cylinder (1). A stirring member is arranged at the bottom of the cylinder cover (3).

2. The intelligent temperature-controlled plate-type curing device according to claim 1, wherein: The rotary driving mechanism includes a column (8), a rectangular shaft (10), a motor (11), a gear (12) and an external gear ring (13). An installation hole is opened at the central part of the bottom of the curing cylinder (1). The column (8) is rotatably installed in the installation hole through a bearing. A rectangular groove (9) is opened at the top end of the column (8). The bottom end of the rectangular shaft (10) is slidably installed in the rectangular groove (9). The top end of the rectangular shaft (10) is fixedly connected to the central part of the bottom of the heat-conducting type bearing plate (6). The motor (11) is fixedly installed at the bottom of the curing cylinder (1). The gear (12) is fixedly installed at the output shaft end of the motor (11). The external gear ring (13) is fixedly sleeved on the column (8) and is located below the curing cylinder (1). The gear (12) meshes with the external gear ring (13).

3. The intelligent temperature-controlled disk type curing device according to claim 2, characterized in that: Limit grooves are opened on both inner side walls of the rectangular groove (9). Limit blocks are fixedly installed on both sides of the bottom end of the rectangular shaft (10). The two limit blocks are respectively slidably installed in the corresponding limit grooves.

4. The intelligent temperature-controlled disk type ripening device according to claim 2, characterized in that: An avoidance hole is opened at the central part of the top of the electric heating plate (5). The top end of the column (8) penetrates through the avoidance hole.

5. The intelligent temperature-controlled disc ripening device according to claim 4, wherein: A plurality of heat-conducting rods (14) evenly distributed are fixedly installed at the top of the electric heating plate (5). The top ends of the plurality of heat-conducting rods (14) are all in contact with the bottom surface of the heat-conducting type bearing plate (6).

6. The intelligent temperature-controlled disk type curing device according to claim 5, wherein: The top surface of the top end of the heat-conducting rod (14) and the bottom surface of the heat-conducting type bearing plate (6) are both smooth planes.

7. An intelligent temperature-controlled disk type curing device according to claim 1, characterized in that: The cylinder cover (3) is detachably installed and fixed at the top of the curing cylinder (1) through bolts.

8. An intelligent temperature-controlled plate-type curing device according to claim 7, characterized in that: The stirring member includes three vertical rods (15) and three spiral stirring blades (16). The three vertical rods (15) are all fixedly installed at the bottom of the cylinder cover (3) and are evenly distributed in an annular shape at equal intervals. The three spiral stirring blades (16) are respectively fixedly installed on the corresponding vertical rods (15).

9. The intelligent temperature-controlled disk type curing device according to claim 1, wherein: A plurality of spacers (17) which are fixedly installed on the inner wall of the bottom of the aging cylinder (1) and are distributed in an equidistant annular shape, and the bottoms of the plurality of spacers (17) are all in contact with the bottom of the electric heating plate (5).

10. The intelligent temperature-controlled disk type ripening device according to claim 1, characterized in that: An annular steam cavity (18) is formed in the aging cylinder (1), and a plurality of steam outlet holes (19) which are distributed in an equidistant annular shape are formed in the inner wall of the aging cylinder (1). The plurality of steam outlet holes (19) are all communicated with the annular steam cavity (18). A steam delivery pipe (20) is fixedly installed on the outer side wall of the aging cylinder (1). A stop valve (21) is fixedly installed on the steam delivery pipe (20). One end of the steam delivery pipe (20) extends into the annular steam cavity (18).

Images