Tubular filter box for refining workshop

By using a combination of inert gas filling and heating devices in the tube filter box, the aluminum-liquid reaction problem caused by the opening of the import and export of the traditional tube filter box is solved, and the quality of aluminum-liquid quality and convenience of use are improved.

CN223170481UActive Publication Date: 2025-08-01XINJIANG TIANZHAN NEW MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202422420729.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-01
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The import and exit of traditional tube filter boxes are open spaces, causing liquid aluminum to react with air to form alumina membrane and hydrogen, affecting product quality.

Method used

The sealing device is used to fill in inert gas, and the inert gas is transported to the inside of the sealing device through the air pump device to reduce the contact between oxygen and liquid aluminum, combine it with the heating block to evaporate moisture, keep the device dry, and use a solenoid valve to control the opening and closing of the pipeline, which is convenient for disassembly and assembly and cleaning.

Benefits of technology

It reduces the formation of oxides and hydrogen, improves the quality of aluminum liquid, enhances the convenience of use and sealing, and ensures the stability of the production environment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223170481U_ABST
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Abstract

The utility model relates to the technical field of industrial purification, and discloses a tubular filter box of a refining workshop. A lower pipeline is arranged at the lower end of the tubular filter box body, an upper pipeline is arranged at the upper end of the tubular filter box body, sealing devices are arranged in the lower pipeline and the upper pipeline, an air pump device is installed on the outer surfaces of the sealing devices, an air pump is installed in the air pump device, and an air pipe is arranged at one end of the air pump. An upper electromagnetic valve is mounted at the upper end of the sealing device, a lower electromagnetic valve is mounted at the lower end of the sealing device, an air storage cavity is formed in the upper end of the air pump device, an inner air pipe is arranged at one end of the air pump, the other end of the inner air pipe is communicated with the air storage cavity, and a heating block is mounted on the inner wall of the sealing device; through the design, the sealing device is filled with inert gas, so that the chance that oxygen is in contact with molten aluminum above the molten aluminum is reduced, the generation of oxides in the molten aluminum is reduced, and the quality of the molten aluminum is improved.
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Description

Technical Field

[0001] This application belongs to the technical field of industrial purification, specifically a tubular filter box in a refining workshop. Background Art

[0002] The refining workshop is an area specifically designed in industrial production to control air quality and environmental conditions, ensuring that the product quality during the production process meets high standards. It is usually equipped with efficient air filtration systems and temperature and humidity control equipment to remove dust, pollutants, and other factors in the air that may affect product quality. The refining workshop is widely used in industries such as pharmaceuticals, electronics, and food processing. Its goal is to create a clean and stable production environment and improve the consistency and reliability of products.

[0003] As the final filtration method on the aluminum or aluminum alloy casting line, the tubular filter box effectively filters impurities in the molten aluminum and improves the quality of the molten aluminum. Traditional tubular filter boxes only have a filtering function and lack degassing and refining treatment of the molten aluminum, which easily results in a relatively high hydrogen content in the molten aluminum and affects the quality of the molten aluminum. Currently, in the field of aluminum or aluminum alloy purification treatment, breathable bricks are also applied to equipment such as holding furnaces, melting furnaces, degassing boxes, plate filter boxes, and launders, but there is currently no application of breathable bricks to tubular filter boxes.

[0004] However, the inlets and outlets of traditional tubular filter boxes are open spaces. The molten aluminum reacts with oxygen in the air to form an alumina film, and reacts with water vapor in the air to produce hydrogen and oxides, etc. These alumina films, hydrogen, and oxides are all mixed in the molten aluminum, thereby reducing the product quality. Summary of the Utility Model

[0005] The purpose of this application is to provide a tubular filter box in a refining workshop to solve the problem that the inlets and outlets of the traditional tubular filter box are open spaces, where the molten aluminum reacts with oxygen in the air to form an alumina film, and reacts with water vapor in the air to produce hydrogen and oxides, etc. These alumina films, hydrogen, and oxides are all mixed in the molten aluminum, thereby reducing the product quality.

[0006] The technical solution adopted by this application is as follows: A tubular filter box in a refining workshop, including a main body of the tubular filter box. A lower pipe is provided at the lower end of the main body of the tubular filter box, and an upper pipe is provided at the upper end of the main body of the tubular filter box. A sealing device is provided inside the lower pipe and the upper pipe. An air pump device is installed on the outer surface of the sealing device. An air pump is installed inside the air pump device. One end of the air pump is provided with an air pipe, and the other end of the air pipe is communicated with the sealing device.

[0007] By adopting the above technical solutions and through the above design, the inside of the sealing device is filled with inert gas, reducing the chance of oxygen contacting the molten aluminum above the molten aluminum, thereby reducing the generation of oxides of the molten aluminum and improving the quality of the molten aluminum.

[0008] In a preferred embodiment, an upper electromagnetic valve is installed at the upper end of the sealing device, and a lower electromagnetic valve is installed at the lower end of the sealing device.

[0009] By adopting the above technical solutions, the upper pipeline and the lower pipeline can be automatically opened and closed, which is convenient for use and improves the convenience of use.

[0010] In a preferred embodiment, a gas storage cavity is provided inside the upper end of the air pump device, one end of the air pump is provided with an inner air pipe, and the other end of the inner air pipe is communicated with the gas storage cavity.

[0011] By adopting the above technical solutions, the inert gas is stored through the gas storage cavity, which is convenient for use and can be recycled.

[0012] In a preferred embodiment, a heating block is installed on the inner wall of the sealing device.

[0013] By adopting the above technical solutions, the inside of the sealing device is heated by the heating block, the moisture inside the evaporator is removed, and its inside is kept dry, reducing the generation of hydrogen.

[0014] In a preferred embodiment, a mounting block is installed on the outer surface of one side of the main body of the tubular filter box, and a sealing door is arranged on one side of the mounting block.

[0015] By adopting the above technical solutions, the main body of the tubular filter box can be opened through the sealing door, which is convenient for disassembling and assembling the straight tube filter cartridge inside the main body of the tubular filter box and for cleaning, improving the convenience of use.

[0016] In a preferred embodiment, a sealing plate is inserted into the inside of one side of the mounting block.

[0017] By adopting the above technical solutions, the mounting block is sealed by the sealing plate, improving the sealing performance.

[0018] In a preferred embodiment, sealing gaskets are bonded to the upper and lower ends of the sealing plate.

[0019] By adopting the above technical solutions, the friction between the sealing plate and the mounting block is increased, and further the sealing performance of the sealing plate to the mounting block is improved.

[0020] In summary, due to the adoption of the above technical solutions, the beneficial effects of this application are:

[0021] 1. Heat the inside of the sealing device through a heating block to evaporate the moisture in the internal air and keep it dry inside. Use an air pump to extract the inert gas inside the gas storage cavity through the inner air pipe, and then transport it to the inside of the sealing device through the air pipe, so that the inside of the sealing device is filled with inert gas, and the air is discharged from the inside of the sealing device. Then, seal the sealing device through the upper solenoid valve, reducing the chance of oxygen contacting the molten aluminum above the molten aluminum, thereby reducing the generation of oxides of the molten aluminum and improving the quality of the molten aluminum.

[0022] 2. By sliding the sealing plate out of the inside of the mounting block to open the sealing door, the straight tube filter cartridge can be maintained and cleaned, and the straight tube filter cartridge inside the main body of the tube-type filter box can also be disassembled and assembled and cleaned, improving the convenience of use and ensuring the working effect of the main body of the tube-type filter box. Description of the Drawings

[0023] Figure 1 It is a schematic diagram of the overall structure of the tube-type filter box in this application;

[0024] Figure 2 It is a schematic diagram of the side structure of the tube-type filter box in this application;

[0025] Figure 3 It is a schematic plan view of the sealing device in this application;

[0026] Figure 4 It is a schematic plan view of the mounting block device in this application.

[0027] Reference numerals in the figures: 1. Main body of the tube-type filter box; 2. Lower pipeline; 3. Sealing door; 4. Mounting block; 5. Lower solenoid valve; 6. Sealing device; 7. Air pump device; 8. Upper solenoid valve; 9. Upper pipeline; 10. Air pipe; 11. Sealing plate; 12. Heating block; 13. Air pump; 14. Inner air pipe; 15. Gas storage cavity. Detailed Embodiments

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the embodiments of this application. Obviously, the described embodiments are some, but not all, of the embodiments of this application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of this application without creative efforts shall fall within the scope of protection of this application.

[0029] Refer to Figures 1-3, The tubular filter box in the refining workshop includes the main body 1 of the tubular filter box. A lower pipe 2 is arranged at the lower end of the main body 1 of the tubular filter box, and an upper pipe 9 is arranged at the upper end of the main body 1 of the tubular filter box. A sealing device 6 is arranged inside the lower pipe 2 and the upper pipe 9. An air pump device 7 is installed on the outer surface of the sealing device 6. An air pump 13 is installed inside the air pump device 7. One end of the air pump 13 is provided with an air pipe 10, and the other end of the air pipe 10 is communicated with the sealing device 6. Through the above design, the inside of the sealing device 6 is filled with inert gas, reducing the chance of oxygen contacting the molten aluminum above the molten aluminum, thereby reducing the generation of oxides of the molten aluminum and improving the quality of the molten aluminum.

[0030] Refer to Figures 1-2 , An upper solenoid valve 8 is installed at the upper end of the sealing device 6, and a lower solenoid valve 5 is installed at the lower end of the sealing device 6, which can automatically open and close the upper pipe 9 and the lower pipe 2, facilitating use and improving the convenience of use.

[0031] Refer to Figures 1-3 , An air storage cavity 15 is formed inside the upper end of the air pump device 7. One end of the air pump 13 is provided with an inner air pipe 14, and the other end of the inner air pipe 14 is communicated with the air storage cavity 15. The inert gas is stored through the air storage cavity 15, facilitating use and enabling its recycling.

[0032] Refer to Figure 3 , A heating block 12 is installed on the inner wall of the sealing device 6. The inside of the sealing device 6 is heated through the heating block 12 to evaporate the moisture inside and keep it dry, reducing the generation of hydrogen.

[0033] Refer to Figures 1-2 and Figure 4 , A mounting block 4 is installed on the outer surface of one side of the main body 1 of the tubular filter box. A sealing door 3 is arranged on one side of the mounting block 4. The main body 1 of the tubular filter box can be opened through the sealing door 3, facilitating the disassembly and assembly of the straight tube filter element inside the main body 1 of the tubular filter box and cleaning, improving the convenience of use.

[0034] Refer to Figure 2 and Figure 4 , A sealing plate 11 is inserted inside one side of the mounting block 4 to seal the mounting block 4 and improve the sealing performance.

[0035] Refer to Figure 4 , Sealing gaskets are bonded to the upper and lower ends of the sealing plate 11 to increase the friction between the sealing plate 11 and the mounting block 4, thereby improving the sealing performance of the sealing plate 11 to the mounting block 4.

[0036] The implementation principle of the tubular filter box in the refining workshop of this application is as follows:

[0037] When in use, the inside of the sealing device 6 is heated by the heating block 12 to evaporate the moisture in the internal air and keep it dry inside. The inert gas inside the gas storage cavity 15 is extracted by the air pump 13 through the inner air pipe 14, and then conveyed to the inside of the sealing device 6 through the air pipe 10, so that the inside of the sealing device 6 is filled with inert gas, and the air is discharged from the inside of the sealing device 6. Furthermore, the sealing device 6 is sealed by the upper solenoid valve 8 to avoid the negative impact of hydrogen generated during the reaction on the reaction. When the work is finished, the lower end of the sealing device 6 is sealed by the lower solenoid valve 5. Again, the remaining inert gas inside the sealing device 6 can be extracted by the air pump 13 and conveyed to the inside of the gas storage cavity 15 for storage, reducing the loss of inert gas. In addition, when it is necessary to maintain and clean the straight tube filter cartridge inside the tubular filter box body 1, the sealing plate 11 is slid out of the inside of the mounting block 4, and the sealing door 3 is opened, then the straight tube filter cartridge can be maintained and cleaned to ensure the working effect of the tubular filter box body 1.

[0038] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. Tube filter box in the refining workshop, including the main body (1) of the tube filter box, characterized in that: A lower pipe (2) is provided at the lower end of the tubular filter box body (1), an upper pipe (9) is provided at the upper end of the tubular filter box body (1), a sealing device (6) is provided inside the lower pipe (2) and the upper pipe (9), an air pump device (7) is installed on the outer surface of the sealing device (6), an air pump (13) is installed inside the air pump device (7), a trachea (10) is provided at one end of the air pump (13), and the other end of the trachea (10) is communicated with the sealing device (6).

2. The tubular filter box in the refining workshop according to claim 1, characterized in that: An upper solenoid valve (8) is installed at the upper end of the sealing device (6), and a lower solenoid valve (5) is installed at the lower end of the sealing device (6).

3. The tubular filter box in the refining workshop according to claim 1, characterized in that: An air storage cavity (15) is formed inside the upper end of the air pump device (7), an inner trachea (14) is provided at one end of the air pump (13), and the other end of the inner trachea (14) is communicated with the air storage cavity (15).

4. The tubular filter box in the refining workshop according to claim 1, wherein: A heating block (12) is installed on the inner wall of the sealing device (6).

5. The tubular filter box in the refining workshop according to claim 1, characterized in that: An installation block (4) is installed on the outer surface of one side of the tubular filter box body (1), and a sealing door (3) is provided on one side of the installation block (4).

6. The tubular filter box in the refining workshop according to claim 5, wherein: A sealing plate (11) is inserted into one side inside the installation block (4).

7. The tubular filter box in the refining workshop according to claim 6, wherein: Sealing gaskets are bonded to the upper and lower ends of the sealing plate (11).