High-speed intermediate paint dispersing kettle

Abstract

The utility model relates to a high-speed intermediate paint dispersing kettle which comprises a base and a reaction kettle, a mounting hole is formed in the center of the top surface of the base, the reaction kettle is movably connected with the mounting hole through a bearing, a stirring shaft is further vertically arranged in the reaction kettle, and the top end and the bottom end of the stirring shaft are rotationally connected with the top surface and the bottom surface of the reaction kettle respectively. A cover plate is arranged at the top of the reaction kettle, a cooling assembly is further arranged at the top of the cover plate, the stirring shaft is a hollow shaft, and the cooling assembly is communicated with two ends of the stirring shaft through water pipes to form a concentric-square-shaped pipeline; internal and external dual cooling is adopted, that is, water is injected into the inner wall of the kettle and the stirring shaft at the same time, paint liquid close to the inner wall of the kettle body can be cooled, paint liquid in the center of the kettle body can also be cooled, the cooling efficiency is greatly improved, the temperature of the internal paint liquid during processing can be effectively controlled, and the processing efficiency is improved. The production quality of the coating is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of industrial paint production, and particularly relates to a high-speed intermediate paint dispersion kettle. Background Art

[0002] Industrial paint is used for the protection and decoration of equipment, ships, containers, bridges, gas holders, port machinery, chemical equipment, railway tank cars, power machinery, storage tanks, inner walls of pipelines, various steel structures, concrete, etc. produced by industrial enterprises. When spraying equipment with industrial paint, it is divided into primer, intermediate paint and topcoat. Among them, the main function of the intermediate paint is to increase the film thickness of the paint. Since the paint coating as an anti-corrosion coating is not completely closed, increasing the thickness is an effective and low-cost means to enhance the anti-corrosion effect.

[0003] During the production process, various materials need to be mixed and stirred for pre-dispersion, stirring, high-speed dispersion, paint adjustment and color adjustment. These operations require the use of a dispersion kettle. The existing dispersion kettle is prone to paint stratification, resulting in uneven stirring. Moreover, during the dispersion and stirring process, as time goes by, the temperature of the dispersion kettle body also rises. The stirring temperature of the paint needs to be within a suitable range. If the temperature rises too high, it will affect the quality of the paint. Summary of the Utility Model

[0004] Based on the above description, the utility model provides a high-speed intermediate paint dispersion kettle to solve the disadvantages of poor mixing effect of existing mixing and stirring equipment and lack of cooling function.

[0005] The utility model is realized through the following technical solutions:

[0006] A high-speed intermediate paint dispersion kettle includes a base and a reaction kettle. A mounting hole is provided at the center of the top surface of the base. The reaction kettle is movably connected to the mounting hole through a bearing. A stirring shaft is vertically arranged inside the reaction kettle. The top and bottom ends of the stirring shaft are respectively rotationally connected to the top surface and the bottom surface of the reaction kettle. A cover plate is provided at the top of the reaction kettle, and a cooling component is further provided on the top of the cover plate. The stirring shaft is a hollow shaft, and the cooling component is interconnected with both ends of the stirring shaft through a water delivery pipe to form a return pipeline.

[0007] Furthermore, a feed inlet is provided on the outer side wall of the reaction kettle, and a sealing cover is provided on the feed inlet. A cylindrical protrusion extends downward from the center of the bottom of the reaction kettle, and a discharge port is provided on the outer side wall of the protrusion, and a valve is provided on the discharge port.

[0008] Furthermore, a driving ring is sleeved on the outer side wall of the reaction kettle. A driving tooth is arranged in a surrounding manner on the outer side of the driving ring. A driving motor is fixedly installed on the top surface of the base through a motor base. The output end of the driving motor is arranged downward and a gear is connected to the end. The gear meshes with the driving tooth on the outer wall of the driving ring.

[0009] Furthermore, both the inner walls of the cover plate and the reaction kettle are arranged in a hollow manner and are interconnected. Water injection holes are respectively arranged on the outer side walls at both ends of the stirring shaft. The water injection holes are interconnected with the internal spaces of the cover plate and the side wall of the reaction kettle.

[0010] Furthermore, a connecting member is further arranged at the bottom of the cover plate. The connecting member is a planetary gear. The sun gear at the center of the planetary gear is sleeved on the stirring shaft and fixedly connected. The outer wall of the tooth ring of the planetary gear is fixedly connected to the inner wall of the reaction kettle.

[0011] Furthermore, a stirring frame is further arranged on the outer side wall of the stirring shaft. The inside of the stirring frame is also arranged in a hollow manner and is interconnected with the inside of the stirring shaft.

[0012] Furthermore, the cooling assembly further includes connecting seats fixedly installed at the center of the top surface of the cover plate and the center of the bottom surface of the protruding part. A ball bearing is arranged inside the connecting seat. One ends of the two water pipes are respectively inserted into the two connecting seats, and the other ends of the two water pipes are communicated with the water storage tank. A water pump is also equipped on the water storage tank.

[0013] Furthermore, a temperature sensor is further arranged on the surface of the reaction kettle. The metal probe of the temperature sensor extends into the reaction kettle.

[0014] Compared with the prior art, the technical solution of the present application has the following beneficial technical effects:

[0015] 1. The present application is improved based on the existing stirring and mixing equipment. The intermediate paint inside the kettle is rapidly cooled by water cooling to prevent it from being scrapped due to the influence of high temperature. Compared with the conventional cooling method, the present application adopts double internal and external cooling, that is, water is injected into the inner wall of the kettle and the inside of the stirring shaft at the same time, which can not only cool the paint liquid near the inner wall of the kettle body, but also cool the paint liquid at the center of the kettle body, greatly improving the cooling efficiency and effectively controlling the temperature of the internal paint liquid during processing to ensure the production quality of the paint. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic structural diagram of the base and the reaction kettle in this embodiment;

[0017] Figure 2 It is a schematic structural diagram of the reaction kettle and the water storage tank in this embodiment;

[0018] Figure 3 This is the sectional view of the reactor in this embodiment;

[0019] Figure 4 This is the structural schematic diagram of the stirring shaft and the stirring frame in this embodiment;

[0020] Figure 5 This is the structural schematic diagram of the connecting piece and the stirring shaft in this embodiment;

[0021] Wherein: 1. Base; 11. Driving motor; 2. Reactor; 21. Driving ring; 22. Protruding part; 23. Feed inlet; 24. Discharge port; 25. Connecting piece; 26. Cover plate; 3. Stirring shaft; 31. Stirring frame; 32. Water injection hole; 4. Cooling assembly; 41. Connecting seat; 42. Water delivery pipe; 43. Water storage tank; 44. Water pump; 5. Temperature sensor. Detailed implementation manners

[0022] To facilitate the understanding of this application, the following will describe this application more comprehensively with reference to the relevant drawings. Embodiments of this application are shown in the drawings. However, this application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of this application more thorough and comprehensive.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which this application belongs. The terms used in the specification of this application herein are only for the purpose of describing specific embodiments and are not intended to limit this application.

[0024] Combined with Figures 1-5 As shown, a high-speed intermediate paint dispersion kettle includes:

[0025] Base 1, which is a rectangular pedestal for supporting the stirring equipment to ensure its stability during operation;

[0026] Reactor 2, which is a stirring container for paint liquid. Workers stir the raw materials inside it at high speed to make them fully mixed into qualified paint liquid inside. There is a feed inlet 23 on its side wall, a protruding part 22 at the bottom, and a discharge port 24 on the outer side wall of the protruding part 22. There is a sealing cover on the feed inlet 23 to prevent the smell of paint from spreading everywhere during the stirring process. There is a valve on the discharge port 24 for quantitative discharge for sub-packaging;

[0027] Stirring shaft 3, which is vertically arranged inside the reactor 2 and accelerates the rapid mixing of the paint liquid raw materials inside the reactor 2 by rotating;

[0028] The cooling component 4 is arranged at the top of the reactor 2 and communicated with the stirring shaft 3, and absorbs the heat generated by the stirring shaft 3 during operation through a refrigerant, so as to ensure that the paint quality will not be affected by high temperature.

[0029] Specifically, in this embodiment, a mounting hole is provided at the center of the top surface of the base 1, and the reactor 2 is rotatably mounted in the mounting hole through a bearing, so that the lower half is located below the base 1, so that the reactor 2 can rotate flexibly on the base 1.

[0030] The top and bottom ends of its stirring shaft 3 are movably assembled with the inner top surface and inner bottom surface of the reactor 2 through ball bearings, and gaskets are used for sealing on both sides of the ball bearings. In addition, in order to further improve the coverage range of the stirring shaft 3, a stirring frame 31 should also be arranged on its outer side wall synchronously, so as to accelerate the accelerated mixing of the raw materials inside the reactor 2.

[0031] In the conventional stirring method, generally, a motor is directly arranged at the top or bottom of the reactor 2 to drive the stirring shaft 3 to rotate and stir. This stirring method has relatively general effects. In order to effectively improve the production efficiency of this embodiment, a planetary stirring structure is adopted in this embodiment.

[0032] That is, a connecting piece 25 is arranged inside the reactor 2, and the connecting piece 25 is a planetary gear. For example Figure 4 As shown, the sun gear in the planetary gear structure is directly sleeved on the stirring shaft 3 and fixedly connected, and the outer wall of the tooth ring of the planetary gear is directly fixedly connected with the inner wall of the reactor 2;

[0033] Based on the above planetary drive structure, a drive motor 11 is also arranged on the top surface of the base 1. The drive motor 11 is fixedly installed through a motor base, and its output end is arranged vertically downward. At the same time, a drive ring 21 is sleeved on the outer side wall of the reactor 2. The outer side of the drive ring 21 is provided with tooth blocks, and a gear is arranged on the output end of the drive motor 11 and meshes with the tooth blocks on the outer wall of the drive ring 21.

[0034] To sum up, when the drive motor 11 drives the entire reactor 2 to rotate, the reactor 2 can synchronously drive the stirring shaft 3 to rotate in the reverse direction through the planetary gear structure. Moreover, during this process, the stirring shaft 3 achieves a speed increase effect, and its transmission ratio remains between 0.25 and 0.67; this enables the reactor 2 and the stirring shaft 3 to stir simultaneously, greatly improving its mixing efficiency and accelerating the production speed of the intermediate paint.

[0035] During the actual use process, the high-speed stirring process will cause the paint liquid to heat up rapidly. In order to avoid the production quality being affected due to the paint liquid being mixed at high temperature, it should be cooled in this embodiment.

[0036] The cooling assembly 4 includes a connecting seat 41. A sealing cover plate 26 is also provided at the top of the reaction kettle 2. One of the connecting seats 41 is fixedly installed at the center of the top surface of the cover plate 26, and the other is at the center of the bottom surface of the protruding part 22 at the bottom. A ball bearing is provided inside the connecting seat 41, and a water delivery pipe 42 is inserted therein. The other ends of the two water delivery pipes 42 are both communicated with the same water storage tank 43, and a water pump 44 is also provided at the water outlet end of the water storage tank 43.

[0037] In the above structure, even if the reaction kettle 2 rotates rapidly, it will not affect the normal delivery of its water delivery pipe 42. Therefore, it can ensure that the cooling assembly 4 and the stirring structure operate synchronously.

[0038] In addition, the stirring shaft 3 and the stirring frame 31 provided on its side wall should both be hollow, so as to cooperate with the water delivery pipe 42 to convey the refrigerant, in order to cool the paint liquid in the middle. At the same time, a cavity should also be provided inside the side wall of the reaction kettle 2, and this cavity should be communicated with the internal space of the stirring shaft 3, for example Figure 3 as shown.

[0039] Water injection holes 32 are provided at both the upper and lower ends of the stirring shaft 3. There are several of these water injection holes 32 and they surround the outer wall of the stirring shaft 3 and are exactly inside the cover plate 26. Therefore, when the refrigerant is injected from the top through the water delivery pipe 42, part of the refrigerant directly flows through the inside of the stirring shaft 3 for delivery, and the other part quickly diffuses to the inside of the side wall of the reaction kettle 2 from the top water injection port towards the four sides, so that it can be cooled from both the side wall and the center simultaneously, greatly improving the cooling effect. After the cooling is completed, the refrigerant inside the side wall of the reaction kettle 2 can then re-converge into the inside of the stirring shaft 3 through the water injection holes 32 at the bottom and be recycled back into the water storage tank 43 through the water delivery pipe 42 at the bottom.

[0040] In the above process, the refrigerant is completely isolated from the internal paint liquid, so it can be reused. Moreover, the effect of cooling from the center and the outer wall simultaneously is more obvious and efficient compared with the existing cooling effect, and it can effectively ensure the production quality of the paint liquid while ensuring the production speed.

[0041] A temperature sensor 5, a PT1000 or PT1100 temperature sensor, should also be additionally arranged on the top of the cover plate 26, and a display should be equipped for it. Moreover, it can be remotely connected to the water pump 44 on the water storage tank 43 by using a Bluetooth module, and the delivery speed of the refrigerant can be controlled according to the internal temperature to achieve the effect of automatic temperature adjustment.

[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features. These modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the technical solutions of the embodiments of the present invention.

Claims

1. A high-speed intermediate paint dispersion kettle, characterized in that, It includes a base (1) and a reactor (2). There is a mounting hole at the center of the top surface of the base (1). The reactor (2) is movably connected to the mounting hole through a bearing. A stirring shaft (3) is vertically arranged inside the reactor (2). The top and bottom ends of the stirring shaft (3) are respectively rotatably connected to the top surface and the bottom surface of the reactor (2). A cover plate (26) is provided at the top of the reactor (2). A cooling assembly (4) is also provided at the top of the cover plate (26). The stirring shaft (3) is arranged as a hollow shaft. The cooling assembly (4) and the two ends of the stirring shaft (3) are interconnected through a water delivery pipe (42) to form a looped pipeline.

2. The high-speed intermediate paint dispersion kettle according to claim 1, characterized in that, A feed inlet (23) is also provided on the outer side wall of the reactor (2). A sealing cover is provided on the feed inlet (23). A cylindrical protrusion (22) extends downward from the center of the bottom of the reactor (2). A discharge port (24) is provided on the outer side wall of the protrusion (22), and a valve is provided on the discharge port (24).

3. A high-speed intermediate paint dispersion kettle according to claim 1, characterized in that, A driving ring (21) is also sleeved on the outer side wall of the reactor (2). Driving teeth are arranged in a surrounding manner on the outer side of the driving ring (21). A driving motor (11) is fixedly installed on the top surface of the base (1) through a motor base. The output end of the driving motor (11) is arranged downward and a gear is connected to the end. The gear meshes with the driving teeth on the outer wall of the driving ring (21).

4. A high-speed intermediate paint dispersion kettle according to claim 2, characterized in that, The inner walls of the cover plate (26) and the reactor (2) are both arranged to be hollow and interconnected. Water injection holes (32) are respectively provided on the outer side walls at both ends of the stirring shaft (3). The water injection holes (32) are interconnected with the internal spaces of the side walls of the cover plate (26) and the reactor (2).

5. A high-speed intermediate paint dispersion kettle as described in claim 1, characterized in that, A connecting member (25) is also provided at the bottom of the cover plate (26). The connecting member (25) is a planetary gear. The sun gear at the center of the planetary gear is sleeved on the stirring shaft (3) and fixedly connected. The outer wall of the tooth ring of the planetary gear is fixedly connected to the inner wall of the reactor (2).

6. A high-speed intermediate paint dispersion kettle according to claim 4, characterized in that, A stirring frame (31) is also provided on the outer side wall of the stirring shaft (3). The inside of the stirring frame (31) is also arranged to be hollow and interconnected with the inside of the stirring shaft (3).

7. A high-speed intermediate paint dispersion kettle according to claim 6, characterized in that, The cooling assembly (4) also includes connecting seats (41) fixedly installed at the center of the top surface of the cover plate (26) and the center of the bottom surface of the protrusion (22). A ball bearing is provided inside the connecting seats (41). One ends of the two water delivery pipes (42) are respectively inserted into the inside of the two connecting seats (41). The other ends of the two water delivery pipes (42) are connected to a water storage tank (43). A water pump (44) is also equipped on the water storage tank (43).

8. A high-speed intermediate paint dispersion kettle according to claim 1, characterized in that, A temperature sensor (5) is also provided on the surface of the reactor (2). The metal probe of the temperature sensor (5) extends into the inside of the reactor (2).

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