Filter residue type medicament reaction kettle
Through the design of the filter residue reactor, the residue is scraped off by using the stirring blades and filtered through the filter mesh. Combined with the automatic cleaning system, the problem of difficult cleaning of the drug residue is solved, and the automation of the drug filtration and the improvement of the cleaning efficiency is achieved.
Patent Information
- Application Number
- CN202422041208.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-08-21
AI Technical Summary
The residue produced by existing pharmaceutical reactors during the preparation process is difficult to efficiently filter and clean, which affects the quality and effectiveness of the pharmaceutical.
A slag-type chemical reactor was designed to scrape the inner wall residue by stirring blades, filter with filter mesh and collect filter slag regularly, combining electric telescopic rods and hydraulic systems to achieve automatic cleaning, reducing the frequency of manual cleaning.
The chemical filtration process is automated, the filter screen is permeable, the cleaning efficiency is improved, manual operation is reduced, and the quality of the chemical is ensured.
Smart Images

Figure CN223170904U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to a filter residue type chemical reagent reaction kettle. Background Art
[0002] Generally speaking, a reaction kettle is a container for physical or chemical reactions. Through the structural design and parameter configuration of the container, functions such as heating, evaporation, cooling, and mixing at low and high speeds required by the process are achieved.
[0003] Currently, during the preparation of existing chemical reagents in a reaction kettle, residues will be generated. At this time, in order to prevent these residues from affecting the quality and use effect of the chemical reagents, it is necessary to filter and collect these residues. However, the existing technologies for collecting chemical reagent residues are as follows: The processed chemical reagents are intercepted by a filter screen for residues. When the residues on the filter screen accumulate to a certain amount, the staff will remove the filter screen and clean it, which is rather troublesome, and too many residues accumulated on the filter screen are likely to affect the passage of chemical reagents.
[0004] In summary, there is a need for a filter residue type chemical reagent reaction kettle currently. Content of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a filter residue type chemical reagent reaction kettle, which solves the problems mentioned in the background art.
[0006] To achieve the above purposes, the utility model is realized through the following technical solutions:
[0007] A filter residue type chemical reagent reaction kettle includes a reaction kettle main body. The upper end of the reaction kettle main body is rotatably connected through a stirring shaft. The stirring shaft is connected to a first motor through a bevel gear set. The outer side of the stirring shaft is welded with stirring blades. The stirring blades are arranged inside the reaction kettle main body. Through holes are formed in the stirring blades. A scraper is welded to the outer end side of the stirring blades. The lower end of the reaction kettle main body is provided with an outlet pipe. The lower end of the outlet pipe is connected to a filter box. The upper end of the reaction kettle main body is provided with an inlet pipe near the left side.
[0008] Further, the reaction kettle main body includes a through pipe. The upper end of the reaction kettle main body is provided with through pipes near the front and rear sides. A sealing cover is in contact with the upper part of the through pipes. The outer side of the sealing cover is fixedly connected with a connecting plate.
[0009] Further, the reaction kettle main body further includes a rotating shaft. The lower end of the connecting plate is connected to the rotating shaft. The rotating shaft is connected to the output shaft of a second motor. The second motor is arranged on the side of the reaction kettle main body.
[0010] Furthermore, the reactor main body further includes a hydraulic telescopic rod. A hydraulic telescopic rod is provided on the right side of the reactor main body. The upper end of the hydraulic telescopic rod is connected to a connecting frame. The connecting frame is connected to the lower end of an infusion pipe. The lower end of the infusion pipe is connected to two spray pipes. The upper end of the infusion pipe is connected to an external connecting pipe.
[0011] Furthermore, the filter box includes a filter screen. The filter screen is disposed through the right side of the filter box. The right end of the filter screen is connected to a sealing plate. The sealing plate is in contact with the right side surface of the filter box. A first bolt is disposed through the sealing plate. One end of the first bolt is threadedly connected to the filter box. The upper end of the filter screen is in contact with a push plate. The right side of the push plate is connected to an electric telescopic rod. The electric telescopic rod is disposed through the right side of the filter box.
[0012] Furthermore, the filter box further includes a drawer. The drawer is disposed through the left side of the filter box. A second bolt is disposed through the drawer. One end of the second bolt is threadedly connected to the filter box. A drain pipe is provided at the lower end of the filter box.
[0013] The utility model provides a filter residue type chemical reactor. Compared with the prior art, the following beneficial effects are achieved:
[0014] First, open the outlet pipe so that the chemical agent is discharged from the reactor through the outlet pipe. The chemical agent is filtered by the filter screen in the filter box. The filtered filter residue remains above the filter screen. The push plate can be pushed regularly by the electric telescopic rod. The filter residue above the filter screen is pushed by the push plate and dropped into the drawer for collection, maintaining the permeability of the filter screen and reducing the disassembly and cleaning operation of the filter screen. The sealing cover can be rotated and opened by the second motor, the rotating shaft and the connecting plate. The hydraulic telescopic rod is pulled to adjust the connecting frame so that the spray pipe extends to an appropriate position inside the reactor main body. The external cleaning water is input into the spray pipe through the infusion pipe through the external connecting pipe and sprayed out to clean the inside of the reactor main body. Under the action of the first motor, the bevel gear set and the stirring shaft, the scraping plate is driven to rotate by the stirring blades, and the inner wall of the reactor main body can be scraped to further improve the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0016] Figure 1 Shows a front view sectional structure diagram of the reactor main body of the present invention;
[0017] Figure 2 Shows a front view sectional structure diagram of the filter box of the present invention;
[0018] Figure 3 Shows the left side view sectional structure schematic diagram of the reactor body of the present utility model;
[0019] Figure 4 Shows the left side view structure schematic diagram of the filter box of the present utility model;
[0020] Figure 5 Shows the top view structure schematic diagram of the reactor body and the through pipe of the present utility model;
[0021] As shown in the figure: 1. Reactor body; 101. Through pipe; 102. Sealing cover; 103. Connecting plate; 104. Rotating shaft; 105. Second motor; 106. Hydraulic telescopic rod; 107. Connecting frame; 108. Infusion pipe; 109. Spray pipe; 110. Outer connecting pipe; 2. Stirring shaft; 3. Bevel gear set; 4. First motor; 5. Stirring blade; 6. Through hole; 7. Scraper; 8. Outlet pipe; 9. Filter box; 901. Filter screen; 902. Sealing plate; 903. First bolt; 904. Electric telescopic rod; 905. Drawer; 906. Second bolt; 907. Drain pipe; 908. Pushing plate; 10. Inlet pipe. Detailed implementation manners
[0022] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model are clearly and completely described. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.
[0023] Embodiment 1
[0024] To solve the technical problems in the background art, the following filter residue type chemical reactor is provided:
[0025] Combined with Figures 1-5 As shown, a filter residue type chemical reactor provided by the present utility model includes a reactor body 1. The upper end of the reactor body 1 is rotatably connected through the stirring shaft 2. The stirring shaft 2 is connected to the first motor 4 through a bevel gear set 3. The outer side of the stirring shaft 2 is welded with stirring blades 5. The stirring blades 5 are arranged inside the reactor body 1. Through holes 6 are formed in the stirring blades 5. The outer end side of the stirring blades 5 is welded with a scraper 7. The lower end of the reactor body 1 is provided with an outlet pipe 8. The lower end of the outlet pipe 8 is connected to a filter box 9. The upper end of the reactor body 1 is provided with an inlet pipe 10 near the left side.
[0026] Driven by the first motor 4, the bevel gear set 3 and the stirring shaft 2, the stirring blade 5 rotates, which helps the reaction to be sufficient during the preparation of the medicament. Driven by the stirring blade 5, the scraper 7 rotates, which can scrape the inner wall of the reaction kettle body 1.
[0027] In this embodiment, the reaction kettle body 1 includes a through pipe 101. The through pipes 101 are arranged near the front and rear sides of the upper end of the reaction kettle body 1. A sealing cover 102 is arranged in contact above the through pipe 101. A connecting plate 103 is fixedly connected to the outside of the sealing cover 102. The reaction kettle body 1 further includes a rotating shaft 104. The lower end of the connecting plate 103 is connected to the rotating shaft 104. The rotating shaft 104 is connected to the output shaft of the second motor 105. The second motor 105 is arranged on the side of the reaction kettle body 1.
[0028] Driven by the second motor 105, the rotating shaft 104 and the connecting plate 103, the sealing cover 102 rotates to open the through pipe 101, which is convenient for cleaning the inside of the reaction kettle body 1.
[0029] Embodiment Two
[0030] As Figures 1-5 shown, on the basis of the above embodiment, the following content is further given in this embodiment:
[0031] In this embodiment, the reaction kettle body 1 further includes a hydraulic telescopic rod 106. The hydraulic telescopic rod 106 is arranged on the right side of the reaction kettle body 1. The upper end of the hydraulic telescopic rod 106 is connected to a connecting frame 107. The connecting frame 107 is connected to the lower end of an infusion pipe 108. The lower end of the infusion pipe 108 is connected to two spray pipes 109. The upper end of the infusion pipe 108 is connected to an external connecting pipe 110.
[0032] Connected to an external liquid supply device through the external connecting pipe 110, adjusted by pulling the connecting frame 107 through the hydraulic telescopic rod 106, so that the spray pipes 109 extend to appropriate positions inside the reaction kettle body 1, and the external cleaning water is input into the spray pipes 109 through the infusion pipe 108 through the external connecting pipe 110 and sprayed out to clean the inside of the reaction kettle body 1.
[0033] Embodiment Three
[0034] As Figures 1-5 shown, on the basis of the above embodiment, the following content is further given in this embodiment:
[0035] In this embodiment, the filter box 9 includes a filter screen 901. The filter screen 901 is disposed through the right side of the filter box 9. The right end of the filter screen 901 is connected to a sealing plate 902. The sealing plate 902 is in contact with the right side surface of the filter box 9. A first bolt 903 is disposed through the sealing plate 902. One end of the first bolt 903 is threadedly connected to the filter box 9. The upper end of the filter screen 901 is in contact with a push plate 908. The right side of the push plate 908 is connected to an electric telescopic rod 904. The electric telescopic rod 904 is disposed through the right side of the filter box 9. The filter box 9 further includes a drawer 905. The drawer 905 is disposed through the left side of the filter box 9. A second bolt 906 is disposed through the drawer 905. One end of the second bolt 906 is threadedly connected to the filter box 9. A drain pipe 907 is disposed at the lower end of the filter box 9.
[0036] The medicament is filtered by the filter screen 901 in the filter box 9. The filter residue remains above the filter screen 901. The push plate 908 can be pushed by the electric telescopic rod 904 at regular intervals, and the filter residue above the filter screen 901 is pushed into the drawer 905 by the push plate 908 for collection, so as to keep the permeability of the filter screen 901.
[0037] The working principle and usage process of the present utility model are as follows:
[0038] In the usage state:
[0039] First step: The stirring blades 5 are driven to rotate by the first motor 4, the bevel gear set 3 and the stirring shaft 2, which helps the reaction to be sufficient during the preparation of the medicament. After the preparation is completed, the outlet pipe 8 is opened, so that the medicament is discharged from the reaction kettle through the outlet pipe 8. The medicament is filtered by the filter screen 901 in the filter box 9. The filter residue remains above the filter screen 901. The push plate 908 can be pushed by the electric telescopic rod 904 at regular intervals, and the filter residue above the filter screen 901 is pushed into the drawer 905 by the push plate 908 for collection, so as to keep the permeability of the filter screen 901. The filtered medicament is discharged through the drain pipe 907.
[0040] Second step: The sealing cover 102 can be driven to rotate by the second motor 105, the rotating shaft 104 and the connecting plate 103, and the through pipe 101 is opened. The hydraulic telescopic rod 106 is used to pull and adjust the connecting frame 107, so that the spray pipe 109 extends to an appropriate position inside the reaction kettle main body 1. The external cleaning water is input into the spray pipe 109 through the infusion pipe 108 through the external connection pipe 110 and sprayed out to clean the inside of the reaction kettle main body 1. The stirring blades 5 are driven to rotate by the first motor 4, the bevel gear set 3 and the stirring shaft 2, and the scraping plate 7 is driven to rotate by the stirring blades 5, so as to scrape the inner wall of the reaction kettle main body 1, further improving the cleaning effect. The first bolt 903 can be removed, and the filter screen 901 is taken out for maintenance or replacement. The second bolt 906 is removed regularly, and the drawer 905 is taken out to clean the collected filter residue.
[0041] It should be noted that, in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising said element.
[0042] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A filter residue type chemical reaction kettle, characterized in that: It includes a reactor main body (1), the upper end of the reactor main body (1) is rotatably connected through a stirring shaft (2), the stirring shaft (2) is connected to a first motor (4) through a bevel gear set (3), the outer side of the stirring shaft (2) is welded with stirring blades (5), the stirring blades (5) are arranged inside the reactor main body (1), through holes (6) are formed in the stirring blades (5), scraping plates (7) are welded to the outer end sides of the stirring blades (5), a discharge pipe (8) is arranged at the lower end of the reactor main body (1), the lower end of the discharge pipe (8) is connected to a filter box (9), the filter box (9) includes a filter screen (901), the filter screen (901) is arranged through the right side of the filter box (9), the right end of the filter screen (901) is connected to a sealing plate (902), the sealing plate (902) is in contact with the right side surface of the filter box (9), a first bolt (903) is arranged through the sealing plate (902), one end of the first bolt (903) is threadedly connected to the filter box (9), the upper end of the filter screen (901) is in contact with a push plate (908), the right side of the push plate (908) is connected to an electric telescopic rod (904), the electric telescopic rod (904) is arranged through the right side of the filter box (9), and a feed pipe (10) is arranged near the left side at the upper end of the reactor main body (1).
2. The filter residue type chemical reactor according to claim 1, wherein: The reactor main body (1) includes a through pipe (101), through pipes (101) are arranged near the front and rear sides at the upper end of the reactor main body (1), a sealing cover (102) is arranged in contact above the through pipe (101), and a connecting plate (103) is fixedly connected to the outer side of the sealing cover (102).
3. The filter residue type chemical reactor according to claim 2, characterized in that: The reactor main body (1) further includes a rotating shaft (104), the lower end of the connecting plate (103) is connected to the rotating shaft (104), the rotating shaft (104) is connected to the output shaft of a second motor (105), and the second motor (105) is arranged on the side surface of the reactor main body (1).
4. A filter residue type reagent reaction kettle according to claim 1, characterized in that: The reactor main body (1) further includes a hydraulic telescopic rod (106), a hydraulic telescopic rod (106) is arranged on the right side of the reactor main body (1), the upper end of the hydraulic telescopic rod (106) is connected to a connecting frame (107), the connecting frame (107) is connected to the lower end of an infusion pipe (108), the lower end of the infusion pipe (108) is connected to two spray pipes (109), and the upper end of the infusion pipe (108) is connected to an external connecting pipe (110).
5. A filter residue type chemical reactor according to claim 1, characterized in that: The filter box (9) further includes a drawer (905), the drawer (905) is arranged through the left side of the filter box (9), a second bolt (906) is arranged through the drawer (905), one end of the second bolt (906) is threadedly connected to the filter box (9), and a discharge pipe (907) is arranged at the lower end of the filter box (9).