Cleaning mechanism of cement rolling machine
By designing an automated cleaning mechanism for scrapers and high-pressure spray-washing components on the cement rolling machine, the problems of low efficiency and safety risks of traditional manual cleaning are solved, efficient and safe equipment cleaning is achieved, and equipment service life is extended and production efficiency is improved.
Patent Information
- Application Number
- CN202422224889.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The cleaning method of traditional cement crushers relies on manual manual, which is labor-intensive and inefficient, difficult to thoroughly clean, and has safety risks, affecting the service life and production efficiency of the equipment.
A cleaning mechanism including a scraper and a high-pressure spraying assembly is designed to physically scrape the attachments through the scraper and rinse with a high-pressure nozzle, combined with automated control, to achieve deep cleaning of the rolling roller.
It improves cleaning efficiency and safety, reduces equipment wear, improves production quality and equipment service life, and reduces maintenance costs.
Smart Images

Figure CN223170987U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cement processing, and particularly relates to a cleaning mechanism of a cement roller press. Background Art
[0002] In the fields of modern building materials manufacturing and infrastructure construction, as key production equipment, cement roller presses are widely used in the pressing and processing of cement, sand, gravel, and other bulk materials. During continuous operation of these devices, a large amount of dust, residual materials, and hardened scale layers are likely to accumulate on the surface of the rolling mechanism, which not only affects the rolling quality and production efficiency but also accelerates equipment wear, shortens the service life of the equipment, and increases maintenance costs.
[0003] Traditional cleaning methods mostly rely on manual cleaning. This method not only has a high labor intensity and low efficiency, but also the cleaning effect often fails to reach an ideal state, especially when dealing with stubborn stains and deep scale deposits. In addition, manual cleaning also poses safety risks, especially when it is necessary to enter the interior of the equipment for cleaning. Content of the Utility Model
[0004] In view of this, the utility model provides a cleaning mechanism of a cement roller press. The attachment on the rolling roller is physically scraped by a scraper in the scraping component, and the residual attachment on the scraper is rinsed by a spraying and washing component. The position of the high-pressure nozzle is adjusted by a transverse moving vehicle in the spraying and washing component, and then the rolling roller is sprayed and washed, so as to deeply clean the rolling device.
[0005] To solve the above technical problems, the utility model provides a cleaning mechanism of a cement roller press, which includes a housing and a rolling mechanism. A cleaning mechanism for cleaning the rolling mechanism is arranged on the housing. The cleaning mechanism includes two scraping components and two spraying and washing components;
[0006] Each scraping component includes a sliding module. The sliding module includes two chutes. Each chute is provided with a sliding block. A connecting column is connected between the sliding blocks, and a scraping plate is connected to the connecting column. Each spraying and washing component includes two traversing vehicles symmetrically arranged on the top of the housing. A cross beam is connected to the tops of the two traversing vehicles. A fixed block is provided at the bottom of each traversing vehicle. A high-pressure water pipe is connected between the two fixed blocks. A number of high-pressure nozzles are provided on the high-pressure water pipe. By sliding the scraping plate through the sliding block, the position of the scraping plate is adjusted so that it closely adheres to the surface of the rolling roller, and the solid residues attached to the surface of the rolling roller are physically scraped off. After the scraping plate scrapes off the solid residues, the residues on the scraping plate are washed by the high-pressure nozzles to clean the scraping plate, and the position of the high-pressure nozzles is adjusted by the traversing vehicle so that the high-pressure nozzles wash the rolling roller, realizing the deep cleaning of the rolling mechanism, improving the subsequent processing quality, and reducing the wear of the equipment.
[0007] A driving motor is provided on the side wall of a chute. The end of the output shaft of the driving motor is connected with a screw rod, and the screw rod is in threaded connection with the sliding block. By arranging the driving motor on the side of the chute and working on the screw rod by the driving motor, the sliding block is driven to move, reducing manual intervention.
[0008] The scraping plate is fixedly arranged on the connecting column through a fixing frame. The scraping plate is installed on the connecting column through the fixing frame to ensure the stability during the scraping process.
[0009] The cleaning mechanism further includes a water supply module. The water supply module includes a water storage tank arranged on the side wall of the housing. A water pump is provided on the top of the water storage tank. The input end of the water pump is connected with the water storage tank through a water supply pipe. The output end of the water pump is provided with a telescopic water pipe, and the telescopic water pipe is connected with the high-pressure water pipe. The water supply module supplies water to the spraying and washing component. Through the connection between the telescopic water pipe and the high-pressure water pipe, it ensures continuous and stable water supply after the position of the high-pressure water pipe is adjusted.
[0010] A storage rack is provided on one side of the water pump. An electric cylinder is fixedly arranged on the storage rack. The telescopic end of the electric cylinder is connected with the cross beam. Through the connection between the electric cylinder and the cross beam, the position of the spraying and washing component is flexibly adjusted. On the one hand, it is for flushing after the scraping plate scrapes off the solid attachments remaining on the surface of the rolling roller. On the other hand, it is for deep flushing of the area after scraping by the scraping plate after adjusting the position of the high-pressure nozzles, achieving thorough cleaning.
[0011] The rolling mechanism includes two speed reduction motors. A rolling roller is sleeved on the output shaft of each speed reduction motor. The rolling roller is driven to rotate by the speed reduction motor, and then the crushing work of the cement material is carried out.
[0012] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:
[0013] 1. When the utility model is in use, the scraper in the scraper assembly is used to physically remove the solid residues attached to the surface of the rolling roller, so as to clean the rolling roller, prevent the subsequent cement materials from being poorly crushed due to the residues on the rolling roller, and affect the production quality and efficiency.
[0014] 2. When the utility model is in use, the residues on the scraper are sprayed and washed by the spraying and washing assembly to clean the scraper, and the position of the high-pressure nozzle is adjusted by the transverse moving vehicle, so as to deeply wash the area after the scraper scrapes.
[0015] 3. When the utility model is in use, the water supply module is directly connected to the spraying and washing assembly, the water pump in the water supply module is used to supply water to the high-pressure nozzle, and the telescopic water pipe is connected to the high-pressure water pipe to ensure continuous and stable high-pressure water supply.
[0016] 4. When the utility model is in use, the electric cylinder and the transverse moving vehicle cooperate with each other to adjust the position of the spraying and washing assembly, and the scraper and the rolling roller are washed by changing the spraying position, which enhances the flexibility and efficiency of cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic diagram of the overall structure of the cleaning mechanism of the cement rolling machine of the utility model;
[0018] Figure 2 is a schematic diagram of the overall structure of the cleaning mechanism of the utility model;
[0019] Figure 3 is a schematic diagram of the internal structure of the cleaning mechanism of the utility model;
[0020] Figure 4 is a schematic diagram of the top view of the cleaning mechanism of the utility model;
[0021] Figure 5 is a schematic diagram of the right view sectional structure of the cleaning mechanism of the utility model;
[0022] Figure 6 is a schematic diagram of the top view sectional structure of the cleaning mechanism of the utility model;
[0023] Figure 7 is a schematic diagram of the bottom view sectional structure of the cleaning mechanism of the utility model.
[0024] Explanation of the accompanying drawings: 1. Shell; 2. Rolling mechanism; 21. Retarding motor; 22. Rolling roller; 3. Cleaning mechanism; 31. Scraping assembly; 311. Driving motor; 312. Screw; 32. Sliding module; 321. Slide; 322. Sliding block; 323. Connecting column; 324. Scraper; 325. Fixed frame; 41. Spraying assembly; 411. Transverse vehicle; 412. Beam; 413. Fixed block; 414. High-pressure water pipe; 415. High-pressure nozzle; 416. Storage rack; 417. Electric cylinder; 42. Water supply module; 421. Water tank; 422. Pump; 423. Water supply pipe; 424. Telescopic water pipe. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solutions and advantages of the embodiment of the present invention clearer, the following will be combined with the appended drawings of the embodiment of the present invention. Figure 1-7 , clearly and completely describing the technical solutions of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field fall within the scope of protection of the present invention.
[0026] like Figure 1-7 As shown: This embodiment provides a cleaning mechanism for a cement roller, comprising a housing 1 and a rolling mechanism 2. The housing 1 is provided with a cleaning mechanism 3 for cleaning the rolling mechanism 2. The cleaning mechanism 3 comprises two scraping assemblies 31 and two spraying assemblies 41.
[0027] Each scraping assembly 31 includes a sliding module 32, which includes two slide grooves 321, each slide groove 321 is provided with a sliding block 322, a connecting column 323 is connected between the sliding blocks 322, and a scraper 324 is connected to the connecting column 323; each spray cleaning assembly 41 includes two transverse vehicles 411 symmetrically arranged on the top of the shell 1, the tops of the two transverse vehicles 411 are connected with a crossbeam 412, the bottom of each transverse vehicle 411 is provided with a fixed block 413, a high-pressure water pipe 414 is connected between the two fixed blocks 413, and the high-pressure water pipe 41 4 is provided with a plurality of high-pressure nozzles 415, and the scraper 324 on the fixed frame 325 abuts against the surface of the rolling roller 22, so that the scraper 324 physically scrapes off the debris remaining on the surface of the rolling roller 22, and the high-pressure nozzle 415 sprays the debris remaining on the scraper 324 to clean the scraper 324. After cleaning the scraper 324, the position of the high-pressure nozzle 415 is adjusted by the transverse vehicle 411, so that the high-pressure nozzle 415 sprays the surface of the rolling roller 22 scraped by the scraper 324, and the surface of the rolling roller 22 is sprayed and cleaned, thereby improving the cleaning effect.
[0028] A driving motor 311 is provided on the side wall of a chute 321. The end of the output shaft of the driving motor 311 is connected with a screw rod 312. The screw rod 312 is in threaded connection with a sliding block 322. By configuring the driving motor 311 and the screw rod 312 in the sliding module 32 of the scraper 324 assembly, the sliding block 322 is controlled, reducing manual intervention, which can not only ensure the cleaning efficiency of the scraper 324 but also improve safety.
[0029] The scraper 324 is fixedly arranged on the connecting column 323 through a fixing frame 325. By fixing the scraper 324 on the fixing frame 325, the stability of the scraper 324 for cleaning the rolling roller 22 is improved.
[0030] The cleaning mechanism 3 further includes a water supply module 42. The water supply module 42 includes a water storage tank 421 arranged on the side wall of the housing 1. A water pump 422 is provided at the top of the water storage tank 421. The input end of the water pump 422 is connected to the water storage tank 421 through a water supply pipe 423. The output end of the water pump 422 is provided with a telescopic water pipe 424, and the telescopic water pipe 424 is connected to the high-pressure water pipe 414. The water supply module 42 supplies water to the spraying and washing assembly 41, and the telescopic water pipe 424 and the high-pressure water pipe 414 are connected to each other. When adjusting the position of the high-pressure nozzle 415, the stable supply of water source is ensured.
[0031] A storage rack 416 is provided on one side of the water pump 422. An electric cylinder 417 is fixedly arranged on the storage rack 416. The telescopic end of the electric cylinder 417 is connected to the cross beam 412. By pushing the cross beam 412 with the electric cylinder 417, the position of the cross-moving vehicle 411 is adjusted, and then the position of the high-pressure nozzle 415 is adjusted to realize the cleaning work of the scraper 324 and the rolling roller 22.
[0032] The rolling mechanism 2 includes a speed-reducing motor 21, and a rolling roller 22 is sleeved on the output shaft of the speed-reducing motor 21.
[0033] The using method of the present utility model: The present utility model relates to cement production equipment, mainly used for crushing cement production materials. When crushing cement materials, there will be attachments remaining on the crushing roller. By starting the driving motor 311, the position of the sliding block 322 is adjusted by the rotating screw rod 312, so that the scraper 324 connected through the connecting column 323 fits the surface of the crushing roller, and the solid residues on the surface of the crushing roller are scraped off. Then, the high-pressure nozzle 415 is started to wash the sundries remaining on the scraper 324. After the scraper 324 is cleaned, by starting the electric cylinder 417, the cross beam 412 is pushed by the electric cylinder 417, so that the two cross-moving vehicles 411 move, and then the position of the high-pressure nozzle 415 is adjusted to wash the area scraped by the scraper 324 on the rolling roller 22.
[0034] In addition, it should be noted that in the description of the present utility model, unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0035] The above is the preferred embodiment of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principle described in the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.
Claims
1. A cleaning mechanism for a cement roller, comprising a housing (1) and a rolling mechanism (2), characterized in that: A cleaning mechanism (3) for cleaning the rolling mechanism (2) is provided on the housing (1). The cleaning mechanism (3) includes two scraping components (31) and two spray-washing components (41). Each of the scraping components (31) includes a sliding module (32). The sliding module (32) includes two sliding grooves (321). A sliding block (322) is provided in each of the sliding grooves (321). A connecting column (323) is connected between the sliding blocks (322). A scraping plate (324) is connected to the connecting column (323). Each of the spray-washing components (41) includes two traversing vehicles (411) symmetrically arranged on the top of the housing (1). A cross beam (412) is connected to the tops of the two traversing vehicles (411). A fixing block (413) is provided at the bottom of each of the traversing vehicles (411). A high-pressure water pipe (414) is connected between the two fixing blocks (413). A number of high-pressure nozzles (415) are provided on the high-pressure water pipe (414).
2. The cleaning mechanism of the cement roller compactor according to claim 1, characterized in that: A driving motor (311) is provided on the side wall of one of the sliding grooves (321). The end of the output shaft of the driving motor (311) is connected with a screw rod (312). The screw rod (312) is in threaded connection with the sliding block (322).
3. The cleaning mechanism of the cement roller compactor according to claim 1, characterized in that: The scraping plate (324) is fixedly arranged on the connecting column (323) through a fixing frame (325).
4. The cleaning mechanism of the cement roller compactor according to claim 1, characterized in that: The cleaning mechanism (3) further includes a water supply module (42). The water supply module (42) supplies water to the spray-washing component (41). The water supply module (42) includes a water storage tank (421) arranged on the side wall of the housing (1). A water pump (422) is provided on the top of the water storage tank (421).
5. The cleaning mechanism of the cement roller compactor according to claim 4, characterized in that: The input end of the water pump (422) is connected to the water storage tank (421) through a water supply pipe (423). A telescopic water pipe (424) is provided at the output end of the water pump (422). The telescopic water pipe (424) is connected to the high-pressure water pipe (414).
6. The cleaning mechanism of the cement roller compactor according to claim 5, characterized in that: A storage rack (416) is provided on one side of the water pump (422). An electric cylinder (417) is fixedly arranged on the storage rack (416). The telescopic end of the electric cylinder (417) is connected to the cross beam (412).
7. The cleaning mechanism of the cement roller compactor according to claim 1, characterized in that: The rolling mechanism (2) includes two speed-reducing motors (21). A rolling roller (22) is sleeved on the output shaft of each of the speed-reducing motors (21).