Fin type heat exchanger clamping device

By designing an automated clamping device, the outer frame and heat sink pipe of the fin heat exchanger are automatically fixed by using the limit and air pressure system, which solves the problem of welding inaccurate caused by manual assisted fixation in the prior art, and achieves labor-saving and high-precision welding effect.

CN223172258UActive Publication Date: 2025-08-01JINAN HEXIN ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422088929.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-08-01
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

The existing fin heat exchanger clamping device only clamps the outer frame and requires manual assistance to fix the heat dissipation pipe, which causes workers to consume a lot of physical strength and it is difficult to ensure welding accuracy, affecting production quality.

Method used

A clamping device including a base, support plate, drive assembly, clamping assembly, limiting assembly and pneumatic system is designed to limit the outer frame through the limit assembly, adjust the spacing between the clamping assembly by using the drive assembly, and clamp the heat sink pipe through the pneumatic system to achieve automatic fixation.

Benefits of technology

It improves the stability and accuracy of welding, reduces workers' physical energy consumption, ensures the precise correspondence between the heat dissipation pipe and the outer frame, and improves production quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fin type heat exchanger clamping device, which relates to the technical field of clamping devices and comprises a base, a supporting plate is fixed on the upper surface of the base, a driving component is arranged at the top of the supporting plate, two clamping components are arranged on the driving component, and the driving component is used for adjusting the distance between the two clamping components. The two clamping assemblies are used for clamping an outer frame of the fin heat exchanger, a fixing plate is arranged on the driving assembly, an electric push rod is arranged on the left side of the fixing plate, and an air bin is fixedly installed at the output end of the electric push rod. An electric push rod is used for pushing an air bin to move to a preset position, a plurality of air conveying pipes are inserted into a plurality of corresponding heat dissipation pipes on the fin heat exchanger, after the heat dissipation pipes are pushed by hands to be tightly attached to the air bin, an air supply pump is controlled to blow air into the air conveying pipes and a carrying pipe, so that the air pressure in the carrying pipe is increased, and two clamping blocks can be pushed back to back to clamp the heat dissipation pipes; and the welding operation of the outer frame and the radiating tube in the fin heat exchanger is more trouble-saving and labor-saving.
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Description

Technical Field

[0001] The utility model relates to the technical field of clamping devices, and particularly relates to a fin heat exchanger clamping device. Background Technique

[0002] The fin heat exchanger is one of the most widely used heat exchange devices in gas-liquid heat exchangers. It achieves the purpose of enhancing heat transfer by adding fins to ordinary base tubes. The base tubes can be made of steel pipes, stainless steel pipes, copper pipes, etc. The fins can also be made of steel strips, stainless steel strips, copper strips, aluminum strips, etc.

[0003] During the production process of the fin heat exchanger, it is necessary to weld and fix the heat dissipation tubes to the outer frame. During the welding process, in order to ensure the welding accuracy, it is necessary to adjust the relative positions of the heat dissipation tubes and the outer frame and clamp the two after meeting the design requirements to prevent the heat dissipation tubes and the outer frame from shaking during welding. Common fin heat exchanger clamping devices generally only clamp the outer frame. During welding, manual assistance is still required to fix the heat dissipation tubes. In this way, not only does it increase the physical consumption of workers, but it is also difficult to ensure the precise correspondence of the relative positions of the heat dissipation tubes and the outer frame fixed manually, which easily causes a decrease in welding accuracy and affects the production quality of the fin heat exchanger. Content of the Utility Model

[0004] The purpose of this application is to provide a fin heat exchanger clamping device to solve the problems in the above-mentioned background technique that common fin heat exchanger clamping devices generally only clamp the outer frame, and manual assistance is still required to fix the heat dissipation tubes during welding. In this way, not only does it increase the physical consumption of workers, but it is also difficult to ensure the precise correspondence of the relative positions of the heat dissipation tubes and the outer frame fixed manually, which easily causes a decrease in welding accuracy and affects the production quality of the fin heat exchanger.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a fin heat exchanger clamping device, comprising a base, a support plate fixed to the upper surface of the base, a driving assembly provided on the top of the supporting plate, two clamping assemblies provided on the driving assembly, and the driving assembly is used to adjust the distance between the two clamping assemblies, the two clamping assemblies are used to clamp the outer frame of the fin heat exchanger, a fixing plate is provided on the driving assembly, an electric push rod is provided on the left side of the fixing plate, an air bin is fixedly installed on the output end of the electric push rod, an air supply pump and an exhaust air pump are provided on the right side of the air bin, and an air outlet of the air supply pump and the air bin, and an exhaust air pump are provided between the air outlet of the air supply pump and the exhaust air pump. An air guide pipe is fixedly connected between the air inlet and the air bin, a one-way valve is provided on the air guide pipe, and a pressure gauge is provided on the air bin. A plurality of air supply pipes are fixedly connected to the left side of the air bin, and the left end of the air supply pipe is fixedly connected to a carrier pipe. A fixed block is fixed inside the carrier pipe, and two pistons are slidingly provided inside the carrier pipe, and the two pistons are respectively located on the upper and lower sides of the fixed block. A push rod is fixed on the side of the piston away from the fixed block, and a clamping block is fixed on the other end of the push rod. A limiting rope is fixed between the fixed block and the piston, and two limiting assemblies are provided on the base, and the two limiting assemblies are used for limiting the left and right sides of the outer frame of the fin heat exchanger.

[0006] Furthermore, the limiting assembly is composed of a plurality of first auxiliary rollers arranged linearly from front to back, and the bottom ends of the first auxiliary rollers are rotatably connected to the base through bearings.

[0007] Furthermore, a groove is provided on the upper surface of the base, and a plurality of second auxiliary rollers are rotatably connected between the left and right inner walls of the groove through bearings. The plurality of second auxiliary rollers are linearly arranged from front to back, and the plurality of second auxiliary rollers are all located between the two limit assemblies.

[0008] Furthermore, the driving assembly includes a carrier plate, the support plate and the fixed plate are fixedly mounted on the carrier plate, a reserved groove is opened on the left side of the carrier plate, the front and rear inner walls of the reserved groove are rotatably connected to a screw rod through a bearing, a dual-axis motor is arranged inside the reserved groove, both of the screw rods are driven by the dual-axis motor, a slider is threadedly connected to the screw rod, the slider is slidably fitted with the inner wall of the reserved groove, and the two clamping assemblies are respectively arranged on the two sliders.

[0009] Furthermore, the clamping assembly includes a first support plate, which is fixedly mounted on the slider, a first spring fixed on the first support plate, a clamping plate fixed to the other end of the first spring, a first guide rod fixed on the clamping plate, the first spring is sleeved on the outside of the first guide rod, and a first sliding groove for the sliding of the first guide rod is provided on the first support plate.

[0010] Further, a battery pack and a second spring are arranged on the first supporting plate. The other end of the second spring is fixed with a second supporting plate. A second guide rod and a power supply socket are arranged on the second supporting plate. A second sliding groove for the second guide rod to slide is formed on the first supporting plate. The battery pack is electrically connected to the power supply socket through a wire. An indicator light and an electricity connection plug are arranged on the clamping plate. The indicator light is electrically connected to the electricity connection plug through a wire. After the electricity connection plug is inserted into the interior of the power supply socket, the indicator light is powered on and lights up.

[0011] In summary, the technical effects and advantages of the present utility model are as follows:

[0012] 1. In the present utility model, after the outer frame of the fin heat exchanger is limited in the left - right direction by two limiting components, the driving component can be used to pull the two clamping components to push the outer frame to move towards the center in the front - back direction to complete the clamping of the outer frame. The electric push rod is controlled to extend, so that the electric push rod pushes the air chamber to a predetermined position. A plurality of air delivery pipes are inserted into a corresponding plurality of heat dissipation pipes on the fin heat exchanger. After the heat dissipation pipes are pushed by hand to be close to the air chamber, the air delivery air pump is controlled to blow air into the air delivery pipes and the carrier pipes, so that the air pressure inside the carrier pipes increases, and the two clamping blocks can move away from each other to clamp the heat dissipation pipes, making the welding operation of the outer frame and the heat dissipation pipes in the fin heat exchanger more labor - saving and labor - efficient, effectively improving the stability and accuracy during their welding.

[0013] 2. In the present utility model, when the distance between the two clamping plates is adjusted by the driving component, the two clamping plates can contact the outer frame of the fin heat exchanger, and the first spring is compressed to ensure the stability of the outer frame during subsequent clamping. As the distance between the first supporting plate and the clamping plate continuously decreases, the electricity connection plug can be inserted into the power supply socket, and the battery pack supplies power to the indicator light, causing the indicator light to light up, so as to remind the staff to cut off the power of the double - shaft motor in time. While ensuring the firm clamping of the outer frame by the two clamping components, it can also avoid excessive extrusion of the outer frame. Description of the Drawings

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the embodiments or the prior description.

[0015] Figure 1 It is a three - dimensional structural schematic diagram of a fin heat exchanger clamping device in an embodiment of the present application;

[0016] Figure 2 It is a position relationship diagram of the base, the support plate, the first auxiliary roller, and the second auxiliary roller in an embodiment of the present application;

[0017] Figure 3 It is a position relationship diagram of the electric push rod, the air chamber, the air delivery air pump, and the exhaust air pump in an embodiment of the present application;

[0018] Figure 4 This is a positional relationship diagram of the gas transmission pipe, the carrier pipe, the piston, and the clamping block in the embodiment of the present application;

[0019] Figure 5 This is a schematic structural diagram of the driving component in the embodiment of the present application;

[0020] Figure 6 This is a schematic structural diagram of the clamping component in the embodiment of the present application.

[0021] In the figure: 1, base; 2, support plate; 3, fixing plate; 4, electric push rod; 5, air chamber; 6, air supply pump; 7, exhaust air pump; 8, air guide pipe; 9, barometer; 10, gas transmission pipe; 11, carrier pipe; 12, fixing block; 13, piston; 14, limit rope; 15, ejector rod; 16, clamping block; 17, first auxiliary roller; 18, second auxiliary roller; 19, carrier plate; 20, reserved groove; 21, lead screw; 22, double-shaft motor; 23, slider; 24, first support plate; 25, first spring; 26, clamping plate; 27, first guide rod; 28, battery pack; 29, second spring; 30, second support plate; 31, second guide rod; 32, power supply socket; 33, indicator light; 34, power connection plug. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0023] Embodiment: Refer to Figures 1-6The fin heat exchanger clamping device shown in the figure includes a base 1, a support plate 2 is fixed to the upper surface of the base 1, a driving assembly is provided on the top of the supporting plate 2, two clamping assemblies are provided on the driving assembly, and the driving assembly is used to adjust the distance between the two clamping assemblies, and the two clamping assemblies are used to clamp the outer frame of the fin heat exchanger, a fixing plate 3 is provided on the driving assembly, an electric push rod 4 is provided on the left side of the fixing plate 3, an air bin 5 is fixedly installed on the output end of the electric push rod 4, and an air supply pump 6 and an exhaust air pump 7 are provided on the right side of the air bin 5, an air pipe 8 is fixedly connected between the air outlet of the air supply pump 6 and the air bin 5, and between the air inlet of the exhaust air pump 7 and the air bin 5, a one-way valve is provided on the air pipe 8, the air supply pump 6 is used to supply air to the air bin 5 for pressurization, and the exhaust air pump 7 is used to discharge the air in the air bin 5 to reduce the pressure of the air bin 5, and the setting of the one-way valve allows the passage through the air pipe The air of 8 can only circulate in one direction. A barometer 9 is provided on the air bin 5. With reference to the barometer 9, the air pressure changes inside the air bin 5 can be better judged, so as to reasonably control the switches of the air supply pump 6 and the exhaust air pump 7. A plurality of air supply pipes 10 are fixedly connected to the left side of the air bin 5. The left end of the air supply pipe 10 is fixedly connected to the carrier pipe 11. A fixed block 12 is fixed inside the carrier pipe 11, and two pistons 13 are slidingly provided inside the carrier pipe 11. The two pistons 13 are respectively located on the upper and lower sides of the fixed block 12. A push rod 15 is fixed on the side of the piston 13 away from the fixed block 12, and a clamping block 16 is fixed on the other end of the push rod 15. A limiting rope 14 is fixed between the fixed block 12 and the piston 13. The use of the limiting rope 14 can prevent the piston 13 from completely separating from the carrier pipe 11. Two limiting components are provided on the base 1. The two limiting components are used to limit the left and right sides of the outer frame of the fin heat exchanger;

[0024] After using two limit assemblies to limit the outer frame of the fin heat exchanger in the left and right directions, the driving assembly can be used to pull the two clamping assemblies to push the outer frame toward the center in the front and rear directions to complete the clamping of the outer frame. The electric push rod 4 is controlled to extend so that the electric push rod 4 pushes the air bin 5 to a predetermined position. Multiple air pipes 10 are inserted into the corresponding multiple heat dissipation tubes on the fin heat exchanger. After manually pushing the heat dissipation tubes close to the air bin 5, the air supply pump 6 is controlled to blow air into the air pipes 10 and the carrier tube 11, so that the air pressure inside the carrier tube 11 increases, and the two clamping blocks 16 can be pushed in opposite directions to clamp the heat dissipation tube, making the welding operation of the outer frame and the heat dissipation tube of the fin heat exchanger more convenient and labor-saving.

[0025] Among them, the limiting assembly is composed of a plurality of first auxiliary rollers 17 arranged linearly from front to back. The bottom end of the first auxiliary roller 17 is rotatably connected to the base 1 through a bearing. With the help of the first auxiliary roller 17 in the limiting assembly, the outer frame of the fin heat exchanger can be limited in the left and right directions, and the movement of the outer frame can also be assisted.

[0026] Among them, a groove is formed on the upper surface of the base 1. A plurality of second auxiliary rollers 18 are rotatably connected between the left and right inner walls of the groove through bearings. The plurality of second auxiliary rollers 18 are linearly arranged from front to back, and the plurality of second auxiliary rollers 18 are all located between the two limiting components. With the help of the plurality of second auxiliary rollers 18, the resistance suffered by the outer frame of the fin heat exchanger during movement in the front-rear direction is smaller.

[0027] Among them, the driving assembly includes a carrier plate 19. The support plate 2 and the fixing plate 3 are both fixedly installed on the carrier plate 19. A reserved groove 20 is formed on the left side of the carrier plate 19. The front and rear inner walls of the reserved groove 20 are both rotatably connected with a lead screw 21 through bearings. A double-shaft motor 22 is arranged inside the reserved groove 20. The two lead screws 21 are both driven by the double-shaft motor 22. A slider 23 is threadedly connected to the lead screw 21. The slider 23 is slidably matched with the inner wall of the reserved groove 20. The two clamping assemblies are respectively arranged on the two sliders 23;

[0028] The double-shaft motor 22 can be used to simultaneously drive the two lead screws 21 to rotate. The two lead screws 21 can pull the two clamping assemblies to approach each other in a lead screw transmission manner, so that the two clamping assemblies push the outer frame of the fin heat exchanger to approach the center and then be clamped.

[0029] Among them, the clamping assembly includes a first support plate 24. The first support plate 24 is fixedly installed on the slider 23. A first spring 25 is fixed on the first support plate 24. The other end of the first spring 25 is fixed with a clamping plate 26. A first guide rod 27 is fixed on the clamping plate 26. The first spring 25 is sleeved outside the first guide rod 27. A first sliding groove for the first guide rod 27 to slide is formed on the first support plate 24. A battery pack 28 and a second spring 29 are arranged on the first support plate 24. The other end of the second spring 29 is fixed with a second support plate 30. A second guide rod 31 and a power supply socket 32 are arranged on the second support plate 30. A second sliding groove for the second guide rod 31 to slide is formed on the first support plate 24. The battery pack 28 is electrically connected to the power supply socket 32 through a wire. An indicator light 33 and a power connection plug 34 are arranged on the clamping plate 26. The indicator light 33 is electrically connected to the power connection plug 34 through a wire. After the power connection plug 34 is inserted into the power supply socket 32, the indicator light 33 is powered on and lights up;

[0030] When adjusting the distance between the two clamping plates 26 by using the driving component, the two clamping plates 26 can contact the outer frame of the fin heat exchanger, and the first spring 25 is compressed to ensure the stability of the outer frame during subsequent clamping. As the distance between the first support plate 24 and the clamping plate 26 continuously decreases, the power connection plug 34 can be inserted into the power supply socket 32, and the battery pack 28 supplies power to the indicator light 33, causing the indicator light 33 to turn on, so as to remind the staff to cut off the power of the double-shaft motor 22 in time. While ensuring that the two clamping components firmly clamp the outer frame, it can also avoid excessive extrusion of the outer frame. The use of the first guide rod 27 can provide a guiding function for the movement of the clamping plate 26, and the use of the second guide rod 31 can provide a guiding function for the movement of the power supply socket 32.

[0031] Working principle of the present utility model:

[0032] Place the outer frame of the fin heat exchanger between the two limiting components, so that the outer frame is in close contact with the first auxiliary roller 17. Control the double-shaft motor 22 to operate, so that the double-shaft motor 22 drives the two lead screws 21 to rotate simultaneously. The two lead screws 21 drive the two clamping plates 26 to approach each other in a screw drive manner, so that the two clamping plates 26 push the outer frame to move towards the middle until the two clamping plates 26 squeeze the two first springs 25 to contract, and the power connection plug 34 is inserted into the interior of the power supply socket 32. The battery pack 28 supplies power to the indicator light 33 until the indicator light 33 turns on. Then stop the operation of the double-shaft motor 22. At this time, the first spring 25 is in a compressed state, which can ensure that the outer frame is firmly clamped without being excessively extruded;

[0033] The staff controls the electric push rod 4 to extend, so that the electric push rod 4 pushes the air chamber 5 to a predetermined position. At this time, the air delivery pipe 10 is inserted into the corresponding heat dissipation pipe. The staff manually pushes the heat dissipation pipe so that one end of it is closely attached to the air chamber 5. Then start the air supply air pump 6 to blow air into the air chamber 5, so that the air pressure inside the air chamber 5 increases. The air enters the carrier pipe 11 along the air delivery pipe 10. The air pressure can be used to push the two pistons 13 in opposite directions. The pistons 13 push the clamping blocks 16 outwards by means of the ejector rods 15, so that the two clamping blocks 16 abut against the inner wall of the heat dissipation pipe, realizing the clamping of the heat dissipation pipe. After that, welding operation can be carried out at the connection between the heat dissipation pipe and the outer frame.

[0034] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A fin heat exchanger clamping device, comprising a base (1), characterized in that: A support plate (2) is fixed on the upper surface of the base (1). A driving assembly is arranged at the top of the support plate (2). Two clamping assemblies are arranged on the driving assembly, and the driving assembly is used to adjust the distance between the two clamping assemblies. The two clamping assemblies are used for clamping the outer frame of the fin heat exchanger. An fixing plate (3) is arranged on the driving assembly. An electric push rod (4) is arranged on the left side of the fixing plate (3). The output end of the electric push rod (4) is fixedly installed with an air chamber (5). An air supply pump (6) and an exhaust air pump (7) are arranged on the right side of the air chamber (5). An air guide pipe (8) is fixedly connected between the air outlet of the air supply pump (6) and the air chamber (5) and between the air inlet of the exhaust air pump (7) and the air chamber (5). A one-way valve is arranged on the air guide pipe (8). A barometer (9) is arranged on the air chamber (5). A plurality of air delivery pipes (10) are fixedly connected to the left side of the air chamber (5). The left end of the air delivery pipe (10) is fixedly connected with a carrier pipe (11). A fixing block (12) is fixed inside the carrier pipe (11). Two pistons (13) are slidably arranged inside the carrier pipe (11). The two pistons (13) are respectively located on the upper and lower sides of the fixing block (12). A push rod (15) is fixed on the side of the piston (13) away from the fixing block (12). The other end of the push rod (15) is fixed with a clamping block (16). A limiting rope (14) is fixed between the fixing block (12) and the piston (13). Two limiting assemblies are arranged on the base (1), and the two limiting assemblies are used for limiting the left and right sides of the outer frame of the fin heat exchanger.

2. The fin heat exchanger clamping device according to claim 1, characterized in that: The limiting assembly is composed of a plurality of first auxiliary rollers (17) arranged linearly from front to back. The bottom end of the first auxiliary roller (17) is rotatably connected to the base (1) through a bearing.

3. The fin heat exchanger clamping device according to claim 2, wherein: A groove is formed on the upper surface of the base (1). A plurality of second auxiliary rollers (18) are rotatably connected between the left and right inner walls of the groove through bearings. The plurality of second auxiliary rollers (18) are arranged linearly from front to back, and the plurality of second auxiliary rollers (18) are all located between the two limiting assemblies.

4. A fin heat exchanger clamping device according to claim 1, characterized in that: The driving assembly includes a carrier plate (19). The support plate (2) and the fixing plate (3) are both fixedly installed on the carrier plate (19). A reserved groove (20) is formed on the left side of the carrier plate (19). The front and rear inner walls of the reserved groove (20) are both rotatably connected with a lead screw (21). A double-shaft motor (22) is arranged inside the reserved groove (20). The two lead screws (21) are both driven by the double-shaft motor (22). A slider (23) is threadedly connected to the lead screw (21). The slider (23) is slidably matched with the inner wall of the reserved groove (20). The two clamping assemblies are respectively arranged on the two sliders (23).

5. The fin heat exchanger clamping device according to claim 4, characterized in that: The clamping assembly includes a first support plate (24), the first support plate (24) is fixedly installed on the slider (23), a first spring (25) is fixed on the first support plate (24), the other end of the first spring (25) is fixed with a clamping plate (26), a first guide rod (27) is fixed on the clamping plate (26), the first spring (25) is sleeved outside the first guide rod (27), and a first chute for the first guide rod (27) to slide is provided on the first support plate (24).

6. The fin heat exchanger clamping device according to claim 5, characterized in that: A battery pack (28) and a second spring (29) are arranged on the first support plate (24), the other end of the second spring (29) is fixed with a second support plate (30), a second guide rod (31) and a power supply socket (32) are arranged on the second support plate (30), a second chute for the second guide rod (31) to slide is provided on the first support plate (24), the battery pack (28) is electrically connected to the power supply socket (32) through a wire, an indicator light (33) and a power connection plug (34) are arranged on the clamping plate (26), the indicator light (33) is electrically connected to the power connection plug (34) through a wire, and the indicator light (33) is powered on and lit after the power connection plug (34) is inserted into the power supply socket (32).