LED projection lamp assembly line

Abstract

The utility model relates to the technical field of lamp production and manufacturing equipment, in particular to an LED (light-emitting diode) project lamp assembly line. Comprising a conveying device, and a lamp shell feeding device, a light source plate assembling device, a tin soldering compound light device, a reflection cup assembling device, a lens assembling device, a lamp buckle assembling device and a label printing device which are sequentially arranged in the conveying direction of the conveying device; the conveying device is used for conveying to-be-assembled lamps, the lamp shell feeding device is used for feeding lamp shells to the conveying device, the light source plate assembling device is used for fixing light source plates to the lamp shells, the tin soldering compound light device is used for welding wires to the light source plates and conducting compound light, and the reflection cup assembling device is used for fixing reflection cups to the lamp shells. The lens assembling device is used for covering a lamp shell with a lens, the lamp buckle assembling device is used for clamping a lamp buckle to the lamp shell, and the label printing device is used for conducting laser marking on a lamp. The projection lamp has the advantage that the assembling efficiency of the projection lamp is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of lamp manufacturing equipment, and more specifically, it relates to an LED floodlight assembly line. Background Art

[0002] A floodlight is a lamp that specifies a higher illuminance on the illuminated surface than the surrounding environment, also known as a spotlight, and is mainly composed of a lamp housing, a light source board, a reflector cup, a lens, a lamp buckle, and a wire. Usually, it can aim in any direction and has a structure that is not affected by weather conditions; the application range of floodlights is extremely wide, and it can be mainly used in large-area working sites, building outlines, stadiums, overpasses, monuments, parks, flower beds, etc.

[0003] In the prior art, the assembly of floodlights is generally achieved by manual operation. There are many deficiencies in using such an assembly method, mainly including: 1. The production efficiency of floodlights is relatively low, and a large amount of manpower and material resources are required; 2. Manual assembly is prone to errors, resulting in a decline in the quality of floodlights and a high defective rate of lamps. Summary of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the purpose of the present utility model is to provide an LED floodlight assembly line, which has the advantages of improving the assembly efficiency of floodlights and improving the quality of floodlights.

[0005] The above technical purpose of the present utility model is achieved through the following technical solutions. An LED floodlight assembly line includes: a conveying device, a lamp housing loading device, a light source board assembly device, a soldering and light restoration device, a reflector cup assembly device, a lens assembly device, a lamp buckle assembly device, and a label printing device, which are sequentially arranged along the conveying direction of the conveying device;

[0006] Among them, the conveying device is used to convey the lamps to be assembled, the lamp housing loading device is used to load the lamp housing onto the conveying device, the light source board assembly device is used to fix the light source board on the lamp housing, the soldering and light restoration device is used to weld the wire onto the light source board and conduct power-on light restoration detection, the reflector cup assembly device is used to fix the reflector cup on the lamp housing, the lens assembly device is used to cover the lens on the lamp housing, the lamp buckle assembly device is used to snap the lamp buckle onto the lamp housing, and the label printing device is used to perform laser marking on the lamps.

[0007] In one embodiment, the conveying device includes an assembly frame, a driving mechanism, two transmission components, two transmission belts, two tracks, and multiple conveying stations;

[0008] The driving mechanism is installed on the assembly frame. Two of the transmission components are respectively passed through both ends of the assembly frame. One of the transmission components is in transmission connection with the output end of the driving mechanism. Both of the transmission belts are wound around the two transmission components. The two tracks are respectively installed on the opposite sides of the assembly frame;

[0009] A plurality of the conveying stations are arranged at intervals between the two transmission belts and are all slidably connected to the two tracks. The two transmission belts drive the plurality of the conveying stations to slide on the two tracks.

[0010] In one embodiment, the lamp housing feeding device includes:

[0011] A lamp housing feeding mechanism, which is arranged at the feeding end of the conveying device;

[0012] A first frame, which is erected on the conveying device;

[0013] A transverse movement mechanism, which is slidably arranged on the first frame;

[0014] A first vertical movement mechanism, which is slidably arranged on the transverse movement mechanism;

[0015] A first suction cup, which is arranged on the first vertical movement mechanism and is used for sucking the lamp housing.

[0016] In one embodiment, the light source board assembling device includes:

[0017] A first installation station, which is arranged on one side of the conveying device;

[0018] A first glue applying mechanism, which includes a first driving member arranged on the first installation station, a first mechanical arm in transmission connection with the first driving member, a first telescopic member in transmission connection with the first mechanical arm, and a first glue applying pen arranged on the first telescopic member;

[0019] A light source board feeding mechanism, which is arranged on the first installation station;

[0020] A light source board sucking mechanism, which includes a second driving member arranged on the first installation station, a second mechanical arm in transmission connection with the second driving member, a second telescopic member in transmission connection with the second mechanical arm, and a second suction cup arranged on the second telescopic member;

[0021] The first telescopic member and the second telescopic member can reciprocally extend and retract in the vertical plane. The light source board feeding mechanism is located between the first glue applying mechanism and the light source board sucking mechanism.

[0022] In one embodiment, the soldering and re-lighting device includes:

[0023] a second frame mounted on the conveying device;

[0024] a second vertical movement mechanism, slidably disposed on the second frame;

[0025] A soldering pen, arranged on the second vertical movement mechanism;

[0026] a third frame, mounted on the conveying device and located on one side of the second frame;

[0027] The light-recovering mechanism includes a first driving portion provided on the third frame and an energizing component connected to the first driving portion;

[0028] The light shield is installed on the outer periphery of the third frame.

[0029] In one embodiment, the reflective cup assembly device includes:

[0030] A second installation station is provided on one side of the conveying device;

[0031] The reflective cup suction mechanism includes a third driving member provided on the second installation station, a third manipulator in transmission connection with the third driving member, a third telescopic member in transmission connection with the third manipulator, and a third suction cup provided on the third telescopic member;

[0032] A reflective cup feeding mechanism is provided on the second installation station;

[0033] The first pressing mechanism includes a fourth frame mounted on the conveyor line, a second driving part mounted on the fourth frame, and a pneumatic finger transmission-connected to the second driving part;

[0034] The reflective cup feeding mechanism is located on one side of the reflective cup suction mechanism, and the third telescopic member can reciprocate and telescope in a vertical plane.

[0035] In one embodiment, the lens assembly device comprises:

[0036] A third installation station is provided on one side of the conveying device;

[0037] The second gluing mechanism includes a fourth driving member installed on the third installation station, a fourth manipulator connected to the fourth driving member, a fourth telescopic member connected to the fourth manipulator, and a second gluing pen provided on the fourth telescopic member;

[0038] A lens feeding mechanism is provided on the third installation station;

[0039] The lens suction mechanism includes a fifth driving member provided on the third installation station, a fifth manipulator in transmission connection with the fifth driving member, a fifth telescopic member in transmission connection with the fifth manipulator, and a fourth suction cup provided on the fifth telescopic member;

[0040] The fourth telescopic member and the fifth telescopic member can reciprocate and retract in a vertical plane, and the lens feeding mechanism is located between the second gluing mechanism and the lens suction mechanism.

[0041] In one embodiment, the lamp clip assembly device includes:

[0042] a fourth installation station, arranged on one side of the conveying device;

[0043] A lamp clip feeding mechanism is provided on the fourth installation station;

[0044] A lamp clip clamping mechanism, comprising a sixth driving member provided on the fourth installation station, a sixth manipulator transmission-connected to the sixth driving member, a sixth telescopic member transmission-connected to the sixth manipulator, and a first clamping member provided on the sixth telescopic member;

[0045] The second pressing mechanism includes a fifth frame mounted on the conveyor line, a third driving part mounted on the fifth frame, and a pressing member transmission-connected to the third driving part;

[0046] The lamp buckle clamping mechanism is located on one side of the lamp buckle feeding mechanism, and the sixth telescopic member can reciprocate and telescope in a vertical plane.

[0047] In one embodiment, the lamp clip feeding mechanism includes:

[0048] A vibration material tray is installed on the fourth installation station;

[0049] a bracket, mounted on the fourth installation station;

[0050] A guide rail is provided on the bracket and is connected to the discharge end of the vibration tray;

[0051] a fourth driving unit, disposed on the bracket and located at the discharge end of the guide rail;

[0052] The positioning part is in transmission connection with the output end of the fourth driving part, and the fourth driving part drives the positioning part to reciprocate in a vertical plane. The positioning part is communicated with the discharge end of the guide rail.

[0053] In one embodiment, the label printing device includes:

[0054] a sixth frame, mounted on the conveying device;

[0055] a third vertical movement mechanism, slidably disposed on the sixth frame;

[0056] The turning mechanism includes a rotating portion provided on the third vertical movement mechanism and a second clamping member in transmission connection with the rotating portion;

[0057] The laser marking mechanism is arranged on one side of the conveying device and is used for laser marking the bottom of the lamp housing.

[0058] The above-mentioned LED floodlight assembly line has the following beneficial effects:

[0059] The utility model sequentially arranges execution components for completing the assembly of each process on both sides of the conveying device, and orderly completes the light source board installation, soldering and re-lighting, reflector cup installation, lens installation, lamp buckle installation and laser marking of the floodlight, thereby achieving the purpose of automated mass production. While improving production efficiency, the utility model reduces the impact on the quality of the floodlight caused by manual assembly, thereby improving product quality and having good economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0060] Figure 1 is a top view of the assembly line in this embodiment;

[0061] Figure 2 Schematic diagram of the overall structure of the assembly line in this embodiment;

[0062] Figure 3 Schematic diagram of the structure of the conveying device in this embodiment;

[0063] Figure 4 yes Figure 3 Enlarged view of point A in the middle;

[0064] Figure 5 Schematic diagram of the structure of the lamp housing loading device and the conveying device in this embodiment;

[0065] Figure 6 Schematic diagram of the structure of the lamp housing loading device in this embodiment;

[0066] Figure 7 Schematic diagram of the structure of the light source panel assembly device and the conveying device in this embodiment;

[0067] Figure 8 is a structural schematic diagram of the light source panel assembly device in this embodiment;

[0068] Figure 9 Schematic diagram of the structural arrangement of the soldering relighting device and the conveying device in this embodiment;

[0069] Figure 10 is a schematic diagram of the arrangement on the second rack in this embodiment;

[0070] Figure 11 It is a layout schematic diagram on the third rack in this embodiment;

[0071] Figure 12 It is a schematic diagram of the structural arrangement of the reflector cup assembling device and the conveying device in this embodiment;

[0072] Figure 13 It is a position schematic diagram when the lens assembling device and the lamp buckle assembling device are working in this embodiment;

[0073] Figure 14 It is a schematic diagram of the structure of the lens assembling device in this embodiment;

[0074] Figure 15 It is a layout schematic diagram on the fourth installation station in this embodiment;

[0075] Figure 16 It is a schematic diagram of the structure of the second pressing mechanism in this embodiment;

[0076] Figure 17 It is a schematic diagram of the structural arrangement of the label printing device and the conveying device in this embodiment;

[0077] Figure 18 It is a layout schematic diagram on the sixth rack in this embodiment.

[0078] In the figure: 1. Conveyor device; 11. Assembly frame; 12. Driving mechanism; 13. Transmission component; 14. Transmission belt; 15. Track; 16. Transfer station; 2. Lamp housing feeding device; 21. Lamp housing feeding mechanism; 211. Installation table; 212. First driving component; 213. First slide rail; 214. First receiving seat; 22. First frame; 23. Transverse movement mechanism; 231. Second driving component; 232. Second slide rail; 233. Second sliding seat; 24. First vertical movement mechanism; 241. Third driving component; 242. Third sliding seat; 25. First suction cup; 3. Light source board assembly device; 31. First installation station; 32. First gluing mechanism; 321. First driving part; 322. First manipulator; 323. First telescopic part; 324. First glue applicator; 33. Light source board feeding mechanism; 331. Speed regulating motor; 332. Cam divider; 333. Turntable; 334. Second receiving seat; 34. Light source board suction mechanism; 341. Second driving part; 342. Second manipulator; 343. Second telescopic part; 344. Second suction cup; 4. Soldering and re-lighting device; 41. Second frame; 42. Second vertical movement mechanism; 421. Fourth driving component; 422. Fourth slide rail; 423. Fourth sliding seat; 43. Soldering pen; 44. Third frame; 45. Re-lighting mechanism; 451. First driving portion; 452. Power-on component; 46. Light-shielding cover; 5. Reflector cup assembly device; 51. Second installation station; 52. Reflector cup suction mechanism; 521. Third driving part; 522. Third manipulator; 523. Third telescopic part; 524. Third suction cup; 53. Reflector cup feeding mechanism; 54. First pressing mechanism; 541. Fourth frame; 542. Second driving portion; 543. Pneumatic finger; 6. Lens assembly device; 61. Third installation station; 62. Second gluing mechanism; 621. Fourth driving part; 622. Fourth manipulator; 623. Fourth telescopic part; 624. Second glue applicator; 63. Lens feeding mechanism; 64. Lens suction mechanism; 641. Fifth driving part; 642. Fifth manipulator; 643. Fifth telescopic part; 644. Fourth suction cup; 7. Lamp buckle assembly device; 71. Fourth installation station; 72. Lamp buckle feeding mechanism; 721. Vibration tray; 722. Bracket; 723. Guide rail; 724. Fourth driving portion; 725. Positioning portion; 73. Lamp buckle clamping mechanism; 731. Sixth driving part; 732. Sixth manipulator; 733. Sixth telescopic part; 734. First clamping part; 74. Second pressing mechanism; 741. Fifth frame; 742. Third driving portion; 743. Pressing part; 8. Label printing device; 81. Sixth frame; 82. Third vertical movement mechanism; 821. Fifth driving component; 822. Fifth slide rail; 823. Fifth sliding seat; 83. Flipping mechanism; 831. Rotary portion; 832. Second clamping part; 84. Laser marking mechanism. Detailed implementation manners

[0079] The present utility model will be described in detail below with reference to the accompanying drawings and embodiments.

[0080] An LED floodlight assembly line, as Figure 1 and Figure 2 shown, includes: a conveying device 1, a lamp housing feeding device 2, a light source board assembling device 3, a soldering and light restoration device 4, a reflector cup assembling device 5, a lens assembling device 6, a lamp buckle assembling device 7, and a label printing device 8 which are sequentially arranged along the conveying direction of the conveying device 1; wherein, the conveying device 1 is used for conveying the lamps to be assembled, the lamp housing feeding device 2 is used for feeding the lamp housing onto the conveying device 1, the light source board assembling device 3 is used for fixing the light source board on the lamp housing, the soldering and light restoration device 4 is used for soldering wires on the light source board and performing power-on light restoration detection, the reflector cup assembling device 5 is used for fixing the reflector cup on the lamp housing, the lens assembling device 6 is used for covering the lens on the lamp housing, the lamp buckle assembling device 7 is used for clamping the lamp buckle on the lamp housing, and the label printing device 8 is used for laser marking the lamps.

[0081] By sequentially arranging the execution components for completing each process assembly on both sides of the conveying device 1, the present utility model orderly completes the installation of the light source board, soldering and light restoration, installation of the reflector cup, installation of the lens, installation of the lamp buckle, and laser marking of the floodlight, achieving the purpose of automatic batch production. While improving production efficiency, it reduces the impact on the quality of the floodlight caused by manual assembly, thereby improving product quality and having good economic benefits.

[0082] Specifically, as Figure 3 and Figure 4 shown, the conveying device 1 includes an assembly frame 11, a driving mechanism 12, two transmission components 13, two transmission belts 14, two tracks 15, and a plurality of conveying stations 16; the driving mechanism 12 is installed on the assembly frame 11, the two transmission components 13 are respectively penetrated through both ends of the assembly frame 11, one of the transmission components 13 is in transmission connection with the output end of the driving mechanism 12, the two transmission belts 14 are both wound around the two transmission components 13, the two tracks 15 are respectively installed on the opposite sides of the assembly frame 11; the plurality of conveying stations 16 are spaced and installed between the two transmission belts 14, and are all slidably connected with the two tracks 15, and the two transmission belts 14 drive the plurality of conveying stations 16 to slide on the two tracks 15.

[0083] In this embodiment, the driving mechanism 12 is a motor configured with a speed reducer, and the transmission assembly 13 includes a rotating shaft and two rotating wheels; in practical applications, the driving mechanism 12 drives one transmission assembly 13 that is in transmission connection with it to rotate, so as to drive two transmission belts 14 to transmit, and the other transmission assembly 13 is also affected and rotates. At the same time, a plurality of transfer stations 16 fixed to the two transmission belts 14 are driven by the transmission belts 14 to slide on the two tracks 15 to transfer the lamps to be assembled. Further, transparent baffles for protection can be provided on both sides of the conveying device 1.

[0084] Specifically, as Figure 5 and Figure 6 shown, the lamp housing feeding device 2 includes a lamp housing feeding mechanism 21, a first frame 22, a transverse movement mechanism 23, a first vertical movement mechanism 24, and a first suction cup 25; the lamp housing feeding mechanism 21 is arranged at the feeding end of the conveying device 1; the first frame 22 is erected on the conveying device 1; the transverse movement mechanism 23 is slidably arranged on the first frame 22; the first vertical movement mechanism 24 is slidably arranged on the transverse movement mechanism 23; the first suction cup 25 is arranged on the first vertical movement mechanism 24 and is used for sucking the lamp housing.

[0085] The lamp housing feeding mechanism 21 includes a mounting table 211, a first driving component 212, a first slide rail 213, a first sliding seat (not shown in the figure), and a plurality of first receiving seats 214; the mounting table 211 is arranged at the feeding end of the conveying device 1; the first driving component 212 and the first slide rail 213 are both arranged on the mounting table 211, the first sliding seat is in transmission connection with the first driving component 212, the first sliding seat is slidably arranged on the first slide rail 213, and the first driving component 212 drives the first sliding seat to reciprocate horizontally; the plurality of first receiving seats 214 are arranged on the first sliding seat at intervals and are used for storing the lamp housing.

[0086] The transverse movement mechanism 23 includes a second driving component 231, a second slide rail 232, and a second sliding seat 233; the second driving component 231 and the second slide rail 232 are both arranged on the side surface of the first frame 22, the second sliding seat 233 is in transmission connection with the second driving component 231 and is slidably arranged on the second slide rail 232; the second driving component 231 drives the second sliding seat 233 to reciprocate horizontally.

[0087] The first vertical translation mechanism 24 includes a third driving component 241, a third sliding rail (not shown in the figure), and a third sliding seat 242. The third driving component 241 and the third sliding rail are both arranged on the side surface of the second sliding seat 233. The third sliding seat 242 is in transmission connection with the third driving component 241. The third sliding seat 242 is slidably arranged on the third sliding rail. The third driving component 241 drives the third sliding seat 242 to reciprocate vertically. The first suction cup 25 is installed on the third sliding seat 242. Affected by the transverse translation mechanism 23 and the first vertical translation mechanism 24, the first suction cup 25 is driven to translate above the lamp housing feeding mechanism 21 and move downward to suck. Then, each mechanism resets. The first suction cup 25 releases the lamp housing onto the conveying station 16 of the conveying device 1 and transports it to the next process.

[0088] Specifically, as Figure 7 and Figure 8 shown, the light source board assembly device 3 includes a first installation station 31, a first glue application mechanism 32, a light source board feeding mechanism 33, and a light source board suction mechanism 34. The first installation station 31 is arranged on one side of the conveying device 1. The first glue application mechanism 32 includes a first driving member 321 arranged on the first installation station 31, a first mechanical arm 322 in transmission connection with the first driving member 321, a first telescopic member 323 in transmission connection with the first mechanical arm 322, and a first glue applicator 324 arranged on the first telescopic member 323. The light source board feeding mechanism 33 is arranged on the first installation station 31. The light source board suction mechanism 34 includes a second driving member 341 arranged on the first installation station 31, a second mechanical arm 342 in transmission connection with the second driving member 341, a second telescopic member 343 in transmission connection with the second mechanical arm 342, and a second suction cup 344 arranged on the second telescopic member 343. The first telescopic member 323 and the second telescopic member 343 can reciprocally extend and retract in the vertical plane. The light source board feeding mechanism 33 is located between the first glue application mechanism 32 and the light source board suction mechanism 34.

[0089] When the lamp housing is transported by the conveying device 1 into the first glue application mechanism 32, the first driving member 321 drives the first mechanical arm 322 to swing horizontally above the lamp housing, the first telescopic member 323 moves downward, and the first glue applicator 324 applies glue to the lamp housing. The conveying device 1 then transports the lamp housing coated with glue to the light source board suction mechanism 34. The second driving member 341 drives the second mechanical arm 342 to swing above the light source board feeding mechanism 33. The second telescopic member 343 drives the second suction cup 344 to move downward to suck the light source board. The second driving member 341 drives the second mechanical arm 342 to move above the lamp housing, and the second suction cup 344 releases the light source board onto the lamp housing.

[0090] The first manipulator 322 includes a first swing arm and a second swing arm with a built-in motor; the first swing arm is drivingly connected to the output end of the motor, and the output end of the motor extends to the outside of the second swing arm. One end of the first swing arm away from the motor is drivingly connected to the output end of the first driving member 321. The first driving member 321 can drive the first swing arm to swing reciprocally in the horizontal direction. Since one end of the first swing arm away from the first driving member 321 is connected to the output end of the motor, the motor can drive the second swing arm to swing reciprocally in the horizontal direction, so as to achieve a larger swing amplitude, improve flexibility and application range. The second manipulator 342 has the same structure as the first manipulator 322.

[0091] The light source board feeding mechanism 33 includes a speed regulating motor 331, a cam divider 332, a turntable 333, and a plurality of second receiving seats 334; the speed regulating motor 331 and the cam divider 332 are installed on the first installation station 31 and are combined as the driving source of the light source board feeding mechanism 33. The turntable 333 is drivingly connected to the output end of the cam divider 332, and the plurality of second receiving seats 334 are arranged at intervals along the circumferential direction of the turntable 333.

[0092] The turntable 333 rotates in the horizontal plane under the influence of the driving source, facilitating the light source board sucking mechanism 34 to suck the light source boards placed on the second receiving seats 334. Moreover, each second receiving seat 334 can store a plurality of light source boards, reducing the frequency of workers loading the light source boards onto the light source board feeding mechanism 33.

[0093] Specifically, as Figure 9 、 Figure 10 and Figure 11 shown, the soldering and re-lighting device 4 includes a second machine frame 41, a second vertical moving mechanism 42, a soldering pen 43, a third machine frame 44, a re-lighting mechanism 45, and a light shielding cover 46; the second machine frame 41 is erected on the conveying device 1; the second vertical moving mechanism 42 is slidably arranged on the second machine frame 41; the soldering pen 43 is arranged on the second vertical moving mechanism 42; the third machine frame 44 is erected on the conveying device 1 and is located on one side of the second machine frame 41; the re-lighting mechanism 45 includes a first driving part 451 arranged on the third machine frame 44 and a power-on component 452 drivingly connected to the first driving part 451; the light shielding cover 46 is installed on the outer periphery of the third machine frame 44.

[0094] When the conveying device 1 transports the lamp housing with the light source board to the soldering and re-lighting device 4, the second vertical moving mechanism 42 drives the soldering pen 43 to move downwards, and the soldering pen 43 solders the electronic components and wires on the light source board; after the soldering is completed, the preliminarily assembled lamp enters the re-lighting mechanism 45, and the first driving part 451 drives the power-on component 452 to move downwards. The power-on component 452 is connected to the lamp and powered on to confirm whether the lamp is installed in place.

[0095] The second vertical translation mechanism 42 includes a fourth driving component 421, a fourth slide rail 422, and a fourth sliding seat 423; the fourth driving component 421 and the fourth slide rail 422 are both installed on the side surface of the second frame 41, the fourth sliding seat 423 is in transmission connection with the fourth driving component 421, the fourth sliding seat 423 is slidably arranged on the fourth slide rail 422, the fourth driving component 421 drives the fourth sliding seat 423 to reciprocate vertically, and the soldering pen 43 is installed on the fourth sliding seat 423. In this embodiment, the energizing component 452 includes a base, a light-reflecting probe, and a driving power source. The base is installed at the output end of the first driving part 451, the driving power source is installed on the top of the third frame 44, two light-reflecting probes are inserted into the base, and both two light-reflecting probes are connected to the driving power source.

[0096] Specifically, as Figure 12 shown, the reflector cup assembling device 5 includes a second installation station 51, a reflector cup sucking mechanism 52, a reflector cup feeding mechanism 53, and a first pressing mechanism 54; the second installation station 51 is arranged on one side of the conveying device 1; the reflector cup sucking mechanism 52 includes a third driving member 521 arranged on the second installation station 51, a third manipulator 522 in transmission connection with the third driving member 521, a third telescopic member 523 in transmission connection with the third manipulator 522, and a third suction cup 524 arranged on the third telescopic member 523; the reflector cup feeding mechanism 53 is arranged on the second installation station 51; the first pressing mechanism 54 includes a fourth frame 541 erected on the conveying device 1, a second driving part 542 installed on the fourth frame 541, and a pneumatic finger 543 in transmission connection with the second driving part 542; the reflector cup feeding mechanism 53 is located on one side of the reflector cup sucking mechanism 52, and the third telescopic member 523 can reciprocally extend and retract in the vertical plane.

[0097] After the tin soldering and light reflection are completed, the lamp is transported to the reflector cup assembling device 5 by the conveying device 1. The third driving member 521 drives the third manipulator 522 to swing above the reflector cup feeding mechanism 53. The third telescopic member 523 drives the third suction cup 524 to move downward to suck the reflector cup. The third driving member 521 drives the third manipulator 522 to move above the lamp again, and the third suction cup 524 releases the reflector cup onto the lamp; the lamp with the reflector cup is transported to the first pressing mechanism 54. The second driving part 542 drives the pneumatic finger 543 to move downward, and the pneumatic finger 543 further presses the reflector cup onto the lamp to complete the assembly of the reflector cup. In this embodiment, the second driving part 542 is a combination of two cylinders to control the movement of the pneumatic finger 543 in the vertical plane and the horizontal plane; the third manipulator 522 has the same structure as the first manipulator 322, and the reflector cup feeding mechanism 53 is similar to the light source board feeding mechanism 33 in structure, which will not be elaborated here.

[0098] Specifically, as Figure 13 and Figure 14As shown, the lens assembly device 6 includes a third installation station 61, a second gluing mechanism 62, a lens feeding mechanism 63 and a lens suction mechanism 64; the third installation station 61 is arranged on one side of the conveying device 1; the second gluing mechanism 62 includes a fourth driving member 621 installed on the third installation station 61, a fourth manipulator 622 connected to the fourth driving member 621, a fourth telescopic member 623 connected to the fourth manipulator 622, and a second gluing pen 624 arranged on the fourth telescopic member 623; the lens feeder The lens feeding mechanism 63 is arranged on the third installation station 61; the lens suction mechanism 64 includes a fifth driving member 641 arranged on the third installation station 61, a fifth manipulator 642 connected to the fifth driving member 641, a fifth telescopic member 643 connected to the fifth manipulator 642, and a fourth suction cup 644 arranged on the fifth telescopic member 643; the fourth telescopic member 623 and the fifth telescopic member 643 can be reciprocated and telescoped in the vertical plane, and the lens feeding mechanism 63 is located between the second gluing mechanism 62 and the lens suction mechanism 64.

[0099] The lamp with the reflector cup installed enters the second gluing mechanism 62 through the conveyor device 1. The fourth driving member 621 drives the fourth manipulator 622 to swing above the lamp. The fourth telescopic member 623 drives the second glue applicator 624 downward. The second glue applicator 624 applies a circle of glue to the outer periphery of the lamp. The glued lamp is then conveyed to the lens suction mechanism 64. The fifth driving member 641 drives the fifth manipulator 642 to swing onto the lens feeding mechanism 63. The fifth telescopic member 643 drives the fourth suction cup 644 downward to absorb the lens. The fifth driving member 641 again drives the fifth manipulator 642 to swing below the lamp. The fourth suction cup 644 releases the lens from the lamp, completing the lens assembly. In this embodiment, the fourth and fifth manipulators 622 and 642 have the same structure as the first manipulator 322. The lens feeding mechanism 63 has a similar structure to the light source board feeding mechanism 33, and will not be described in detail here.

[0100] Specifically, such as Figure 13 、 Figure 15 and Figure 16As shown, the lamp buckle assembly device 7 includes a fourth installation station 71, a lamp buckle feeding mechanism 72, a lamp buckle clamping mechanism 73 and a second pressing mechanism 74; the fourth installation station 71 is arranged on one side of the conveying device 1; the lamp buckle feeding mechanism 72 is arranged on the fourth installation station 71; the lamp buckle clamping mechanism 73 includes a sixth driving member 731 arranged on the fourth installation station 71, a sixth manipulator 732 transmission-connected to the sixth driving member 731, a sixth telescopic member 733 transmission-connected to the sixth manipulator 732, and a first clamping member 734 arranged on the sixth telescopic member 733; the second pressing mechanism 74 includes a fifth frame 741 erected on the conveyor line, a third driving part 742 installed on the fifth frame 741, and a pressing member 743 transmission-connected to the third driving part 742; the lamp buckle clamping mechanism 73 is located on one side of the lamp buckle feeding mechanism 72, and the sixth telescopic member 733 can be reciprocated and telescoped in the vertical plane.

[0101] The lamp buckle feeding mechanism 72 arranges the lamp buckles in an orderly manner and conveys the lamp buckles to one side of the lamp buckle clamping mechanism 73; the sixth driving member 731 drives the sixth manipulator 732 to swing above the lamp buckle, and the sixth telescopic member 733 drives the first clamping member 734 to move downward to clamp the lamp buckle, and the sixth driving member 731 drives the sixth manipulator 732 to move to the lamp equipped with the lens again, and the second clamping member 832 clamps the lamp buckle to the side of the lamp; at the same time, while the lamp buckle is being assembled, the third driving part 742 drives the pressing member 743 to move downward to press the lens, which not only makes the lens and the adhesive contact more fully, but also facilitates the lamp buckle clamping mechanism 73 to clamp the lamp buckle on the lamp housing and the lens, and the assembly effect is better.

[0102] Further, such as Figure 15 As shown, the lamp buckle feeding mechanism 72 includes a vibration tray 721, a bracket 722, a guide rail 723, a fourth drive part 724 and a positioning part 725; the vibration tray 721 is installed on the fourth installation station 71; the bracket 722 is installed on the fourth installation station 71; the guide rail 723 is arranged on the bracket 722 and is connected to the discharge end of the vibration tray 721; the fourth drive part 724 is arranged on the bracket 722 and is located at the discharge end of the guide rail 723; the positioning part 725 is transmission-connected to the output end of the fourth drive part 724, and the fourth drive part 724 drives the positioning part 725 to reciprocate in the vertical plane, and the positioning part 725 is connected to the discharge end of the guide rail 723.

[0103] The vibrating tray 721, which contains the lamp clips, sequentially conveys them onto the guide rail 723 through vibration. Once the lamp clips are conveyed via the guide rail 723 to the positioning portion 725 connected to the guide rail 723, the fourth drive unit 724 drives the positioning portion 725 upward, allowing the lamp clip clamping mechanism 73 to grasp the lamp clips. In this embodiment, two lamp clip feeding mechanisms 72, two lamp clip clamping mechanisms 73, and two second pressing mechanisms 74 are provided, allowing lamp clips to be clamped on both sides of the lamp, improving the quality of the lamp. The sixth manipulator 732 has the same structure as the first manipulator 322 and will not be described in detail here.

[0104] Specifically, such as Figure 17 and Figure 18 As shown, the label printing device 8 includes a sixth frame 81, a third vertical movement mechanism 82, a flipping mechanism 83 and a laser marking mechanism 84; the sixth frame 81 is mounted on the conveying device 1; the third vertical movement mechanism 82 is slidably arranged on the sixth frame 81; the flipping mechanism 83 includes a rotating part 831 arranged on the third vertical movement mechanism 82, and a second clamping member 832 transmission-connected to the rotating part 831; the laser marking mechanism 84 is arranged on one side of the conveying device 1, and is used to laser mark the bottom of the lamp housing.

[0105] After the lamp enters the label printing device 8, the third vertical movement mechanism 82 drives the flipping mechanism 83 to move downward, the second clamping member 832 clamps the lamp, the rotating part 831 rotates 180°, the second clamping member 832 releases the lamp, and the lamp is placed upside down on the conveying station 16; the laser marking mechanism 84 then laser marks the upside-down lamp, which is the existing technology.

[0106] In this embodiment, the rotating portion 831 uses a rotary cylinder to rotate the second gripping member 832 back and forth. The third vertical movement mechanism 82 includes a fifth drive assembly 821, a fifth slide rail 822, and a fifth sliding seat 823. The fifth drive assembly 821 and the fifth slide rail 822 are both mounted on the side of the sixth frame 81. The fifth sliding seat 823 is drivingly connected to the fifth drive assembly 821. The fifth sliding seat 823 is slidably mounted on the fifth slide rail 822. The fifth drive assembly 821 drives the fifth sliding seat 823 to slide back and forth in the vertical direction. The rotating portion 831 is mounted on the fifth sliding seat 823.

[0107] It is further explained that in this embodiment, the driving member and the driving part can both adopt cylinders; the telescopic members can both adopt lifting cylinders with telescopic functions; the driving components can both adopt a combination of cylinders, belts or cylinders and screw rods, and further drive the movement of the components connected to the driven members through the cylinder-driven belt transmission method or the cylinder-driven screw transmission method.

[0108] The above-described embodiments merely represent several implementation manners of the present utility model. The description thereof is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent of the present utility model. Therefore, the protection scope of the patent of the present utility model shall be subject to the appended claims.

Claims

1. An LED floodlight assembly line, characterized in that, Including: A conveying device, a lamp housing feeding device, a light source board assembling device, a soldering and light restoration device, a reflector cup assembling device, a lens assembling device, a lamp buckle assembling device, and a label printing device arranged in sequence along the conveying direction of the conveying device; Wherein, the conveying device is used for conveying the lamps to be assembled, the lamp housing feeding device is used for feeding the lamp housing onto the conveying device, the light source board assembling device is used for fixing the light source board on the lamp housing, the soldering and light restoration device is used for soldering the wire on the light source board and performing power-on light restoration detection, the reflector cup assembling device is used for fixing the reflector cup on the lamp housing, the lens assembling device is used for covering the lens on the lamp housing, the lamp buckle assembling device is used for clamping the lamp buckle on the lamp housing, and the label printing device is used for laser marking the lamps.

2. The LED floodlight assembly line according to claim 1, characterized in that: The conveying device includes an assembling frame, a driving mechanism, two transmission components, two transmission belts, two tracks, and multiple conveying stations; The driving mechanism is installed on the assembling frame, the two transmission components are respectively penetrated through both ends of the assembling frame, one of the transmission components is in transmission connection with the output end of the driving mechanism, the two transmission belts are both wound around the two transmission components, and the two tracks are respectively installed on the opposite sides of the assembling frame; Multiple conveying stations are arranged at intervals between the two transmission belts and are both slidably connected to the two tracks, and the two transmission belts drive the multiple conveying stations to slide on the two tracks.

3. An LED floodlight assembly line according to claim 1, characterized in that, The lamp housing feeding device includes: A lamp housing feeding mechanism, arranged at the feeding end of the conveying device; A first rack, erected on the conveying device; A horizontal translation mechanism, slidably arranged on the first rack; A first vertical translation mechanism, slidably arranged on the horizontal translation mechanism; A first suction cup, arranged on the first vertical translation mechanism for sucking the lamp housing.

4. An LED floodlight assembly line according to claim 1, characterized in that, The light source board assembling device includes: A first installation station, arranged on one side of the conveying device; A first gluing mechanism, including a first driving part arranged on the first installation station, a first manipulator in transmission connection with the first driving part, a first telescopic part in transmission connection with the first manipulator, and a first glue pen arranged on the first telescopic part; A light source board feeding mechanism, arranged on the first installation station; A light source board suction mechanism, including a second driving part arranged on the first installation station, a second manipulator in transmission connection with the second driving part, a second telescopic part in transmission connection with the second manipulator, and a second suction cup arranged on the second telescopic part; The first telescopic part and the second telescopic part can reciprocally extend and retract in the vertical plane, and the light source board feeding mechanism is located between the first gluing mechanism and the light source board suction mechanism.

5. The LED floodlight assembly line according to claim 1, characterized in that, The soldering and light restoration device includes: A second rack, erected on the conveying device; A second vertical translation mechanism, slidably arranged on the second rack; A soldering pen, arranged on the second vertical translation mechanism; A third rack, erected on the conveying device and located on one side of the second rack; A light restoration mechanism, including a first driving part arranged on the third rack and a power-on component in transmission connection with the first driving part; The light shield is installed on the outer periphery of the third frame.

6. The LED floodlight assembly line according to claim 1, characterized in that, The reflective cup assembly device includes: A second installation station is provided on one side of the conveying device; The reflective cup suction mechanism includes a third driving member provided on the second installation station, a third manipulator in transmission connection with the third driving member, a third telescopic member in transmission connection with the third manipulator, and a third suction cup provided on the third telescopic member; A reflective cup feeding mechanism is provided on the second installation station; The first pressing mechanism includes a fourth frame mounted on the conveying device, a second driving part mounted on the fourth frame, and a pneumatic finger transmission-connected to the second driving part; The reflective cup feeding mechanism is located on one side of the reflective cup suction mechanism, and the third telescopic member can reciprocate and telescope in a vertical plane.

7. An LED floodlight assembly line according to claim 1, characterized in that, The lens assembly device comprises: A third installation station is provided on one side of the conveying device; The second gluing mechanism includes a fourth driving member installed on the third installation station, a fourth manipulator connected to the fourth driving member, a fourth telescopic member connected to the fourth manipulator, and a second gluing pen provided on the fourth telescopic member; A lens feeding mechanism is provided on the third installation station; The lens suction mechanism includes a fifth driving member provided on the third installation station, a fifth manipulator in transmission connection with the fifth driving member, a fifth telescopic member in transmission connection with the fifth manipulator, and a fourth suction cup provided on the fifth telescopic member; The fourth telescopic member and the fifth telescopic member can reciprocate and retract in a vertical plane, and the lens feeding mechanism is located between the second gluing mechanism and the lens suction mechanism.

8. An LED floodlight assembly line according to claim 1, characterized in that, The lamp clip assembly device comprises: a fourth installation station, arranged on one side of the conveying device; A lamp clip feeding mechanism is provided on the fourth installation station; A lamp clip clamping mechanism, comprising a sixth driving member provided on the fourth installation station, a sixth manipulator transmission-connected to the sixth driving member, a sixth telescopic member transmission-connected to the sixth manipulator, and a first clamping member provided on the sixth telescopic member; The second pressing mechanism includes a fifth frame mounted on the conveying device, a third driving part mounted on the fifth frame, and a pressing member transmission-connected to the third driving part; The lamp buckle clamping mechanism is located on one side of the lamp buckle feeding mechanism, and the sixth telescopic member can reciprocate and telescope in a vertical plane.

9. The LED floodlight assembly line according to claim 8, wherein, The lamp buckle feeding mechanism includes: A vibration material tray is installed on the fourth installation station; a bracket, mounted on the fourth mounting station; A guide rail is provided on the bracket and is connected to the discharge end of the vibration tray; a fourth driving unit, disposed on the bracket and located at the discharge end of the guide rail; The positioning part is in transmission connection with the output end of the fourth driving part, and the fourth driving part drives the positioning part to reciprocate in a vertical plane. The positioning part is communicated with the discharge end of the guide rail.

10. The LED floodlight assembly line according to claim 1, characterized in that, The label printing device comprises: a sixth frame, mounted on the conveying device; a third vertical movement mechanism, slidably disposed on the sixth frame; The turning mechanism includes a rotating portion provided on the third vertical movement mechanism and a second clamping member in transmission connection with the rotating portion; The laser marking mechanism is arranged on one side of the conveying device and is used for laser marking the bottom of the lamp housing.

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