Special-shaped mold grinding device
By designing a special-shaped mold grinding device, using a rotation and lift grinding device, and combining an automated measurement tool, the problem of low processing efficiency of special-shaped molds is solved, and efficient and accurate mold processing is achieved.
Patent Information
- Application Number
- CN202421769224.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The processing efficiency of special-shaped wire drawing molds is low and difficult. Relying on the experience of the processor, manual file processing is time-consuming and the accuracy is difficult to ensure.
Design a special-shaped mold grinding device, adopting a rotary grinding device and a lift grinding device, combining a CCD high-definition camera and an optical projector to achieve automated grinding and precise measurement, and reduce artificial dependence.
It improves the processing speed of special-shaped molds, reduces the processing difficulty, ensures processing accuracy and efficiency, and reduces the precise polishing time of employees.
Smart Images

Figure CN223172645U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wire drawing die processing, and particularly relates to a special-shaped die grinding device. Background Technique
[0002] A wire drawing die is a tool that, during the metal pressure processing process, forces metal to pass through the die under external force. The cross-sectional area of the metal is compressed, and the required cross-sectional area shape and size are obtained; a wire drawing die is a special die through which a metal wire passes and becomes thinner from thick to gradually reach the size required by people; the production of a wire drawing die needs to ensure the accuracy of its shape, size, and surface finish, which is particularly important for the processing of thin wires and wire rods. Any minor error may lead to quality problems in the final product. Among them, the surface finish and accuracy of the die have relatively high requirements for wire drawing dies, directly affecting the forming effect of wire drawing products; the processing of special-shaped wire drawing dies is relatively complex, and many workstations need to be processed with files manually. However, this kind of processing is very time-consuming, resulting in extremely low processing efficiency of special-shaped wire drawing dies. Moreover, the processing of special-shaped wire drawing dies highly depends on the experience and feel of the processor. It takes at least [X] years to train a processor who can process special-shaped wire drawing dies. Especially for special-shaped wire drawing dies with high difficulty, the processor needs more than 5 years of processing experience. This is the reason for the low processing efficiency and high processing difficulty of special-shaped wire drawing dies. Content of the Utility Model
[0003] The technical problem to be solved by the utility model is to provide a special-shaped die grinding device, which has a simple structure, is convenient and practical, and performs lifting and grinding and rotary grinding through a rotary grinding device and a lifting grinding device respectively, so as to arrange different processing methods according to special-shaped dies with different structures to speed up the processing speed while reducing the processing difficulty.
[0004] A special-shaped mold grinding device includes a fixed frame, a servo motor, a rotating shaft, a rotating plate, a connecting frame, a mold positioning ring and a multi-grinding device. The servo motor and the multi-grinding device are installed on the fixed frame. The rotating shaft is movably connected to the fixed frame and one end is connected to the movable rod of the servo motor. The rotating plate is connected to the rotating shaft. A plurality of the mold positioning rings are connected to the rotating plate through the connecting frame. The multi-grinding device is installed on the fixed frame and is located above the rotating plate. The multi-grinding device includes a fixed plate, a rotating grinding device and a lifting grinding device. A plurality of the rotating grinding devices and the lifting grinding devices are installed on the fixed plate. A CCD high-definition camera is connected to the fixed plate. Both the rotating grinding device and the lifting grinding device include a grinding motor, a power bevel gear, a lifting bevel gear, a connecting rod, a bearing seat, a grinding knife, a lifting plate, a lifting cylinder and a bracket. The lifting cylinder is connected to the bracket and the piston rod is connected to the lifting plate. The lifting plate is slidably connected to the bracket and is connected to the grinding motor. The power rod of the grinding motor is connected to the power bevel gear. The lifting bevel gear is connected to the bracket and meshes with the power bevel gear. The connecting rod is connected to the lifting bevel gear. Grinding head fixing devices are connected to the power bevel gears and the connecting rods of the rotating grinding device and the lifting grinding device. The grinding knife is connected to the grinding head fixing device. The bearing seat is connected to the fixed plate and cooperates with the grinding head fixing device.
[0005] Preferably, the grinding head fixing device of the rotating grinding device includes a connecting shaft and a bolt. One end of the connecting shaft is connected to the power bevel gear through the bolt and the other end is connected to the grinding knife.
[0006] Preferably, the grinding head fixing device of the lifting grinding device includes a bearing, a hinged rod and a lifting column. One end of the hinged rod is connected to the connecting rod through the bearing and the other end is hinged to the lifting column. The lifting column is connected to the grinding knife.
[0007] Preferably, a rotating bearing is arranged in the bearing seat of the rotating grinding device and is slidably sleeved on the connecting shaft. A linear bearing is arranged in the bearing seat of the lifting grinding device and is sleeved on the lifting column.
[0008] Preferably, an optical projector is installed on the fixed frame.
[0009] Preferably, a flushing pipe and a drying air pipe are installed on the fixed frame.
[0010] Preferably, it includes a bolt. The connecting rod is slidably connected to the lifting bevel gear and is fixed by the bolt.
[0011] Beneficial effects:
[0012] (1) An abnormal-shaped mold grinding device of the present utility model has a simple structure and is convenient and practical. By using a rotary grinding device and a lifting grinding device to perform lifting grinding and rotary grinding respectively, different processing methods can be arranged according to abnormal-shaped molds with different structures to accelerate the processing speed while reducing the processing difficulty.
[0013] (2) An abnormal-shaped mold grinding device of the present utility model flushes the mold through a flushing pipe and then dries it through a drying air pipe, enabling an optical projector to accurately measure the grinding amount, ensuring the allowance for subsequent processing steps, and reducing the time for employees to perform precise grinding to improve the grinding efficiency. Description of the Drawings
[0014] Figure 1 It is a schematic structural diagram of the grinding device;
[0015] Figure 2 It is a schematic structural diagram of multiple grinding devices;
[0016] 1 - Fixed frame, 2 - Servo motor, 3 - Rotating shaft, 4 - Rotating plate, 5 - Connecting frame, 6 - Mold positioning ring, 7 - Multiple grinding devices, 71 - Fixed plate, 72 - Rotary grinding device, 73 - Lifting grinding device, 74 - Grinding motor, 75 - Driving helical gear, 76 - Connecting shaft, 77 - Lifting helical gear, 78 - Connecting rod, 79 - Grinding knife, 710 - Bearing seat, 711 - Bearing, 712 - Hinge rod, 713 - Lifting column. Detailed Embodiment
[0017] The embodiments of the present utility model will be further described below with reference to the drawings.
[0018] Embodiment 1
[0019] As Figure 1As shown in the figure; a special-shaped mold grinding device, including a fixed frame 1, a servo motor 2, a rotating shaft 3, a rotating plate 4, a connecting frame 5, a mold positioning ring 6 and a multi-grinding device 7. The servo motor 2 and the multi-grinding device 7 are installed on the fixed frame 1. The rotating shaft 3 is movably connected to the fixed frame 1 and one end is connected to the movable rod of the servo motor 2. The rotating plate 4 is connected to the rotating shaft 3. A plurality of the mold positioning rings 6 are connected to the rotating plate 4 through the connecting frame 5. The multi-grinding device 7 is installed on the fixed frame 1 and is located above the rotating plate 4. The multi-grinding device 7 includes a fixed plate 71, a rotary grinding device 72 and a lifting grinding device 73. A plurality of the rotary grinding devices 72 and the lifting grinding devices 73 are installed on the fixed plate 71. A CCD high-definition camera is connected to the fixed plate 71. Both the rotary grinding device 72 and the lifting grinding device 73 include a grinding motor 74, a power bevel gear 75, a lifting bevel gear 77, a connecting rod 78, a bearing seat 710, a grinding tool 79, a lifting plate, a lifting cylinder and a bracket. The lifting cylinder is connected to the bracket and the piston rod is connected to the lifting plate. The lifting plate is slidably connected to the bracket and is connected to the grinding motor 74. The power rod of the grinding motor 74 is connected to the power bevel gear 75. The lifting bevel gear 77 is connected to the bracket and meshes with the power bevel gear 75. The connecting rod 78 is connected to the lifting bevel gear 77. Grinding head fixing devices are connected to both the power bevel gear 75 and the connecting rod 78 of the rotary grinding device 72 and the lifting grinding device 73. The grinding tool 79 is connected to the grinding head fixing device. The bearing seat 710 is connected to the fixed plate 71 and cooperates with the grinding head fixing device. The grinding head fixing device of the rotary grinding device 72 includes a connecting shaft 76 and a bolt. One end of the connecting shaft 76 is connected to the power bevel gear 75 through the bolt and the other end is connected to the grinding tool 79. The grinding head fixing device of the lifting grinding device 73 includes a bearing 711, a hinged rod 712 and a lifting column 713. One end of the hinged rod 712 is connected to the connecting rod 78 through the bearing 711 and the other end is hinged to the lifting column 713. The lifting column 713 is connected to the grinding tool 79. A rotary bearing is arranged in the bearing seat 710 of the rotary grinding device 72 and is slidably sleeved on the connecting shaft 76. A linear bearing is arranged in the bearing seat 710 of the lifting grinding device 73 and is sleeved on the lifting column 713. An optical projector is installed on the fixed frame 1. A flushing pipe and a drying air pipe are installed on the fixed frame 1. It includes a bolt. The connecting rod 78 is slidably connected to the lifting bevel gear 77 and is fixed by the bolt.
[0020] Place the mold in the mold locating ring 6 through the manipulator, and then drive the rotating shaft 3 and the rotating plate 4 to rotate by the servo motor 2, so that the mold locating ring 6 on the rotating plate 4 is position-switched to the corresponding rotary grinding device 72 or the lifting grinding device 73 for processing; when the rotary grinding device 72 works, drive the power helical gear 75 to rotate by the grinding motor 74, the power helical gear 75 drives the connecting shaft 76 to rotate, and the connecting shaft 76 drives the grinding tool 79 to rotate to grind the mold. At the same time, drive the lifting plate to lift and lower by the lifting cylinder, and the lifting plate drives the power helical gear 75, the connecting shaft 76 and the grinding tool 79 to lift and lower in sequence to complete the insertion of the grinding tool 79 into the mold for grinding; when the lifting grinding device 73 works, drive the power helical gear 75 to rotate by the grinding motor 74, the power helical gear 75 drives the lifting helical gear 77 to rotate, and the rotation of the lifting helical gear 77 causes the connecting rod 78 to rotate around the center of the lifting helical gear 77, so as to drive one end of the articulated rod 712 to perform a lifting action, and the articulated rod 712 will drive the lifting column 713 and the grinding tool 79 to perform a lifting action at the same time, realizing the lifting and grinding work of the grinding tool 79; after each grinding of the rotary grinding device 72 or the lifting grinding device 73, the mold needs to be rinsed with clean water through the flushing pipe, then dried by the air drying pipe, and finally the remaining amount of the mold is measured by the optical projector to improve the precise processing efficiency of subsequent employees.
[0021] The specific embodiments of the present invention have been described in detail above, but it is only an example, and the present invention is not limited to the above-described specific embodiments. For those skilled in the art, any equivalent modifications and substitutions made to the present invention are also within the scope of the present invention. Therefore, equivalent transformations and modifications made without departing from the spirit and scope of the present invention are all covered by the present invention.
Claims
1. A special-shaped mold grinding device, characterized in that: It includes a fixing frame (1), a servo motor (2), a rotating shaft (3), a rotating plate (4), a connecting frame (5), a mold positioning ring (6) and multiple grinding devices (7). The servo motor (2) and the multiple grinding devices (7) are installed on the fixing frame (1). The rotating shaft (3) is movably connected to the fixing frame (1) and one end thereof is movably connected to the movable rod of the servo motor (2). The rotating plate (4) is connected to the rotating shaft (3). A plurality of the mold positioning rings (6) are connected to the rotating plate (4) through the connecting frame (5). The multiple grinding devices (7) are installed on the fixing frame (1) and are located above the rotating plate (4). The multiple grinding devices (7) include a fixing plate (71), a rotating grinding device (72) and a lifting grinding device (73). A plurality of the rotating grinding devices (72) and the lifting grinding devices (73) are installed on the fixing plate (71). A CCD high-definition camera is connected to the fixing plate (71). Both the rotating grinding device (72) and the lifting grinding device (73) include a grinding motor (74), a driving helical gear (75), a lifting helical gear (77), a connecting rod (78), a bearing seat (710), a grinding tool (79), a lifting plate, a lifting cylinder and a bracket. The lifting cylinder is connected to the bracket and the piston rod thereof is connected to the lifting plate. The lifting plate is slidably connected to the bracket and is connected to the grinding motor (74). The power rod of the grinding motor (74) is connected to the driving helical gear (75). The lifting helical gear (77) is connected to the bracket and meshes with the driving helical gear (75). The connecting rod (78) is connected to the lifting helical gear (77). Grinding head fixing devices are connected to both the driving helical gear (75) and the connecting rod (78) of the rotating grinding device (72) and the lifting grinding device (73). The grinding tool (79) is connected to the grinding head fixing device. The bearing seat (710) is connected to the fixing plate (71) and cooperates with the grinding head fixing device.
2. The special-shaped mold grinding device according to claim 1, characterized in that: The grinding head fixing device of the rotating grinding device (72) includes a connecting shaft (76) and a bolt. One end of the connecting shaft (76) is connected to the driving helical gear (75) through the bolt and the other end is connected to the grinding tool (79).
3. The special-shaped mold grinding device according to claim 2, characterized in that: The grinding head fixing device of the lifting grinding device (73) includes a bearing (711), a hinged rod (712) and a lifting column (713). One end of the hinged rod (712) is connected to the connecting rod (78) through the bearing (711) and the other end is hinged to the lifting column (713). The lifting column (713) is connected to the grinding tool (79).
4. The special-shaped mold grinding device according to claim 3, wherein: A rotating bearing is arranged in the bearing seat (710) of the rotating grinding device (72) and is slidably sleeved on the connecting shaft (76). A linear bearing is arranged in the bearing seat (710) of the lifting grinding device (73) and is sleeved on the lifting column (713).
5. The special-shaped mold grinding device according to claim 4, characterized in that: An optical projector is installed on the fixing frame (1).
6. The special-shaped mold grinding device according to claim 5, characterized in that: A flushing pipe and a drying air pipe are installed on the fixing frame (1).
7. The special-shaped die grinding device according to claim 1 or 6, characterized in that: It includes a bolt. The connecting rod (78) is slidably connected to the lifting helical gear (77) and is fixed by the bolt.