Rubber vulcanization equipment for producing nitrile rubber gloves
By designing the combination of hydraulic cylinder, linear motor and shovel plate, the problem of nitrile rubber sticking to the pressure plate after vulcanization is solved, efficient discharge and adaptation to nitrile rubber of different thicknesses is achieved, and production efficiency and equipment applicability are improved.
Patent Information
- Application Number
- CN202422369156.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-27
AI Technical Summary
In the production of existing nitrile rubber gloves, the vulcanized nitrile rubber is prone to stick to the pressure plate of the vulcanizer, making it difficult to remove and reducing production efficiency.
A rubber vulcanization equipment for the production of nitrile rubber gloves was designed, and it was combined with hydraulic cylinders, linear motors, shovel plates and cam mechanisms. Through the swing and lifting adjustment of the shovel plate, it was possible to effectively shovel the nitrile rubber stuck to the hot pressing plate.
It improves the discharge efficiency of nitrile rubber, is suitable for nitrile rubber of different thicknesses, enhances the applicability of equipment, and avoids nitrile rubber tearing and equipment damage.
Smart Images

Figure CN223173381U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of nitrile rubber glove production, in particular to a rubber vulcanization device for nitrile rubber glove production. Background Art
[0002] Nitrile rubber is prepared by emulsion polymerization of butadiene and acrylonitrile. Its products have excellent oil resistance, high abrasion resistance and good heat resistance. Therefore, nitrile rubber is often used as a raw material for the production of rubber gloves.
[0003] When using nitrile rubber for glove production, it is necessary to vulcanize the nitrile rubber. A vulcanizer is a machine for vulcanizing various rubber and plastic products, which has functions such as timing mold clamping, automatic pressure compensation, automatic temperature control, automatic timing, and alarm when the time is up. The vulcanizer is divided into three forms: electric heating, steam heating and heat-conducting oil heating; after the vulcanizer vulcanizes the nitrile rubber, the nitrile rubber may stick to the pressing plate of the vulcanizer due to operations such as extrusion. And the nitrile rubber has too high a temperature due to heating, making it difficult for the operator to directly remove the nitrile rubber from the pressing plate in time, thus reducing the production efficiency of nitrile rubber vulcanization. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the above-mentioned disadvantages existing in the prior art, and to propose a rubber vulcanization device for nitrile rubber glove production.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: Design a rubber vulcanization device for nitrile rubber glove production, including a base. Above one end of the base, there is a hydraulic cylinder. The hydraulic cylinder is vertically installed on the base through a fixed seat. At the top of the hydraulic cylinder, there is a lifting seat. At the top of the lifting seat, there is a first hot pressing plate. Above the lifting seat, there is a top seat. At the bottom of the top seat, there is a second hot pressing plate corresponding to the first hot pressing plate. At the bottom corners of the top seat, there are support shafts. The bottom of the support shafts slidably penetrates through the corners of the lifting seat and is fixed on the support seat, and the support seat is installed on the fixed seat;
[0006] At the other end of the top of the base, there is a chassis. At the top of the chassis, there is a first U-shaped seat with an opening facing the top seat. Below the first U-shaped seat, there is a linear motor that drives the first U-shaped seat to move linearly towards the top seat. The linear motor is fixed on the chassis;
[0007] Inside the first U-shaped seat, there is a second U-shaped seat with an opening facing the top seat. The top of the second U-shaped seat is connected to a first shoveling plate. Below the first shoveling plate, there is a second shoveling plate in parallel. The second shoveling plate is fixed inside the second U-shaped seat through a lifting frame;
[0008] The upper and lower ends of the second U-shaped seat are rotatably connected to the inner wall of the first U-shaped seat through the second rotating shaft and the first rotating shaft respectively. A torsion spring is sleeved on the first rotating shaft and the second rotating shaft. One end of the torsion spring is fixed on the first U-shaped seat and the other end is fixed on the corresponding first rotating shaft and second rotating shaft. The second rotating shaft passes through the first U-shaped seat and is connected to the first cam. A second cam is correspondingly provided on one side of the first cam. A driving shaft is coaxially installed on the second cam. The bottom of the driving shaft is rotatably installed on the first U-shaped seat, and a first driving motor is installed on the top of the driving shaft. The first driving motor is fixed to the first U-shaped seat through a bracket.
[0009] Preferably, a controller is provided in the chassis, and the controller is connected to the hydraulic cylinder, the first hot pressing plate, the second hot pressing plate, the linear motor, and the first drive motor respectively through wires;
[0010] A display is also provided on the side of the chassis. The display is a touch display and is connected to the controller via a wire.
[0011] Preferably, the lifting frame includes a screw rod, which is perpendicular to the first scraping plate, and the end of the screw rod is rotatably connected to the inner wall of the second U-shaped seat, the bottom of the screw rod passes through the second U-shaped seat and is connected to the second drive motor, the second drive motor is connected to the controller through a wire, and the second drive motor is arranged in the motor box, and the motor box is fixed on the second U-shaped seat, the second scraping plate is threadedly connected to the screw rod through a nut, and the top of the first rotating shaft is rotatably mounted on the bottom of the motor box.
[0012] Preferably, a guide shaft is provided parallel to the side of the screw rod, the end of the guide shaft is fixed to the inner wall of the second U-shaped seat, and the guide shaft slides through the second scraping plate.
[0013] Preferably, the guide shaft is arranged on a side of the screw rod close to the second scraping plate.
[0014] Preferably, a plurality of ventilation holes arranged at intervals are provided on the side of the motor box.
[0015] Preferably, an inclined surface is provided on one side of the first shoveling plate and the second shoveling plate that are relatively close to each other, and the inclined surface is provided away from the second U-shaped seat.
[0016] The design scheme proposed by the utility model has the following beneficial effects during application:
[0017] 1. The rubber vulcanizing equipment for the production of nitrile rubber gloves uses the second cam to move the first cam, and the elastic effect of the torsion spring allows the two scraping plates to swing. When the linear motor drives the scraping plates close to the hot pressing plate, the nitrile rubber stuck on the hot pressing plate can be scraped off, making it easier to discharge the vulcanized nitrile rubber.
[0018] 2. The rubber vulcanization equipment for producing nitrile rubber gloves adjusts the distance between the two shoveling plates by lifting and adjusting the second shoveling plate, so as to act on nitrile rubbers with different thicknesses, thereby improving the applicability of the shoveling plates. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a structural schematic diagram of the present utility model;
[0020] Figure 2 is a front view of the present utility model;
[0021] Figure 3 is a structural schematic diagram of the first U-shaped seat of the present utility model;
[0022] Figure 4 is a front view of the first U-shaped seat of the present utility model.
[0023] In the figure: 1, base; 2, fixed seat; 3, hydraulic cylinder; 4, lifting seat; 5, first hot pressing plate; 6, support seat; 7, support shaft; 8, top seat; 9, second hot pressing plate; 10, chassis; 11, linear motor; 12, first U-shaped seat; 13, second U-shaped seat; 14, first shoveling plate; 15, second shoveling plate; 16, inclined slope; 17, first rotating shaft; 18, torsion spring; 19, second rotating shaft; 20, first cam; 21, second cam; 22, drive shaft; 23, first drive motor; 24, bracket; 25, lead screw; 26, motor box; 27, second drive motor; 28, guide shaft. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0025] Referring to Figures 1 - 4 , a rubber vulcanization equipment for producing nitrile rubber gloves includes a base 1. A hydraulic cylinder 3 is provided above one end of the base 1. The hydraulic cylinder 3 is vertically installed on the base 1 through a fixed seat 2. A lifting seat 4 is installed at the top of the hydraulic cylinder 3. A first hot pressing plate 5 is installed at the top of the lifting seat 4. A top seat 8 is provided above the lifting seat 4. A second hot pressing plate 9 corresponding to the first hot pressing plate 5 is arranged at the bottom of the top seat 8. Support shafts 7 are arranged at the bottom corners of the top seat 8. The bottom of the support shafts 7 slidably penetrates through the corners of the lifting seat 4 and is fixed on the support seat 6, and the support seat 6 is installed on the fixed seat 2. During use, the nitrile rubber to be vulcanized is placed on the first hot pressing plate 5. Under the lifting action of the hydraulic cylinder 3, the first hot pressing plate 5 is pushed to the second hot pressing plate 9, so as to complete the vulcanization operation under the extrusion and heating of the two hot pressing plates;
[0026] A chassis 10 is provided at the other end of the top of the base 1, and a controller is provided in the chassis 10. The controller is connected to the hydraulic cylinder 3, the first hot pressing plate 5, and the second hot pressing plate 9 through wires. A display is also provided on the side of the chassis 10. The display is a touch display, and the display is connected to the controller through a wire. When vulcanization is carried out, the operator can control the vulcanization operation through the display, thereby completing the nitrile rubber vulcanization operation.
[0027] When the mold is opened after vulcanization is completed, Figure 2 and Figure 3 As shown, a first U-shaped seat 12 with an opening facing the top seat 8 is provided on the top of the chassis 10, and a linear motor 11 is provided below the first U-shaped seat 12 to drive the first U-shaped seat 12 to perform linear motion toward the top seat 8, and the linear motor 11 is fixed on the chassis 10, and the linear motor 11 is connected to the controller through a wire; a second U-shaped seat 13 with an opening facing the top seat 8 is provided in the first U-shaped seat 12, and a first shovel plate 14 is connected to the top of the second U-shaped seat 13. In actual use, the first shovel plate 14 corresponds to the bottom surface of the second hot pressing plate 9, and a second shovel plate 15 is provided parallel to the bottom of the first shovel plate 14. The second shovel plate 15 is fixed in the second U-shaped seat 13 by a lifting frame. The linear motor 11 will drive the first U-shaped seat 12 to approach the nitrile rubber, so that the shovel plates pass through the upper and lower surfaces of the nitrile rubber respectively;
[0028] When the shovel plate passes through the upper and lower surfaces of the nitrile rubber, the upper and lower ends of the second U-shaped seat 13 are rotatably connected to the inner wall of the first U-shaped seat 12 through the second rotating shaft 19 and the first rotating shaft 17 respectively. A torsion spring 18 is sleeved on the first rotating shaft 17 and the second rotating shaft 19. One end of the torsion spring 18 is fixed on the first U-shaped seat 12 and the other end is fixed on the corresponding first rotating shaft 17 and the second rotating shaft 19. The second rotating shaft 19 passes through the first U-shaped seat 12 and is connected to a first cam 20. A second cam 21 is correspondingly provided on one side of the first cam 20. A drive shaft 22 is coaxially mounted on the second cam 21. The bottom of the drive shaft 22 is rotatably mounted on the first U-shaped seat The first drive motor 23 is fixed to the first U-shaped seat 12 through a bracket 24. The first drive motor 23 is connected to the controller through a wire. The first drive motor 23 drives the second cam 21 to rotate, thereby moving the first cam 20, so that the scraping plate can be deflected to one side. When deflected, the torsion spring 18 will produce an elastic effect due to its twisting, so that the scraping plate will swing back and forth continuously, so as to increase the contact area between the scraping plate and the nitrile rubber in the process of moving toward the nitrile rubber, and then completely scrape the nitrile rubber off the hot pressing plate to ensure normal discharge of the nitrile rubber.
[0029] It should be noted that the lifting frame includes a screw rod 25, which is perpendicular to the first scraping plate 14, and the end of the screw rod 25 is rotatably connected to the inner wall of the second U-shaped seat 13. The bottom of the screw rod 25 passes through the second U-shaped seat 13 and is connected to a second drive motor 27. The second drive motor 27 is connected to the controller through a wire, and the second drive motor 27 is arranged in a motor box 26, and the motor box 26 is fixed on the second U-shaped seat 13. The second scraping plate 15 is threadedly connected to the screw rod 25 through a nut, and the top of the first rotating shaft 17 is rotatably installed on the bottom of the motor box 26. The spacing between the two scraping plates can be adjusted so that the spacing between the scraping plates corresponds to the thickness of the nitrile rubber, which is conducive to the scraping plates extending from the upper and lower sides of the nitrile rubber into between the nitrile rubber and the hot pressing plate and scraping the nitrile rubber off the hot pressing plate.
[0030] Specifically, after the vulcanization treatment of the nitrile rubber is completed, the second drive motor 27 will drive the screw 25 to rotate to adjust the distance between the two shovel plates to correspond to the distance between the two hot pressing plates, and then the linear motor 11 drives the shovel plates to approach the nitrile rubber. Because the first shovel plate 14 and the second shovel plate 15 are relatively close to each other, an inclined surface 16 is provided. The inclined surface 16 is away from the second U-shaped seat 13, which can facilitate the shovel plate to extend into the hot pressing plate and the nitrile rubber. In this process, the hydraulic cylinder 3 can control the lifting seat 4 to move downward slightly to ensure that the shovel plate is close to the second hot pressing plate. The material plate can be more easily inserted between the nitrile rubber and the hot pressing plate; as the scraping plate is inserted, the scraping plate will swing back and forth under the interaction of the two cams, and as the linear motor 11 drives the scraping plate to continue to move forward, the fan-shaped swing of the scraping plate will continuously allow the nitrile rubber and the hot pressing plate to be progressively separated, thereby avoiding the situation where the nitrile rubber is to be torn due to sudden complete separation. Finally, after the nitrile rubber is completely separated from the hot pressing plate, the linear motor 11 can be reversed to allow the scraping plate to separate from the nitrile rubber. At this time, the hydraulic cylinder 3 can be controlled to drive the lifting seat 4 to descend and then take the nitrile rubber.
[0031] It should be noted that when the scraping plate is pulled away from the nitrile rubber, the scraping plate can still be kept in a swinging operation. This can facilitate the separation between the nitrile rubber and the scraping plate, and prevent the nitrile rubber from being carried out of the hot pressing plate with the scraping plate, and then falling and pressing on other equipment or power wires, causing damage to the equipment.
[0032] Furthermore, a guide shaft 28 is provided parallel to the side of the screw rod 25, the end of the guide shaft 28 is fixed to the inner wall of the second U-shaped seat 13, and the guide shaft 28 slides through the second scraping plate 15, so that the second scraping plate 15 can be stably lifted up and down; wherein, the guide shaft 28 is arranged on the side of the screw rod 25 close to the second scraping plate 15, which can hinder the contact between the nitrile rubber and the screw rod 25.
[0033] It should be further noted that a plurality of ventilation holes arranged at intervals are formed on the side surface of the motor box 26 to ventilate and dissipate heat from the second driving motor 27, ensuring the normal temperature of the second driving motor 27 during use.
[0034] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes should be covered within the protection scope of the present invention.
Claims
1. A rubber vulcanization device for the production of nitrile rubber gloves, characterized in that: It includes a base (1). Above one end of the base (1), there is a hydraulic cylinder (3). The hydraulic cylinder (3) is vertically installed on the base (1) through a fixed seat (2). At the top of the hydraulic cylinder (3), there is a lifting seat (4). At the top of the lifting seat (4), there is a first hot press plate (5). Above the lifting seat (4), there is a top seat (8). At the bottom of the top seat (8), there is a second hot press plate (9) corresponding to the first hot press plate (5). At the bottom corners of the top seat (8), there are support shafts (7). The bottom of the support shafts (7) slidably penetrates through the corners of the lifting seat (4) and is fixed on a support seat (6), and the support seat (6) is installed on the fixed seat (2). At the other end of the top of the base (1), there is a chassis (10). At the top of the chassis (10), there is a first U-shaped seat (12) with an opening facing the top seat (8). Below the first U-shaped seat (12), there is a linear motor (11) that drives the first U-shaped seat (12) to move linearly towards the top seat (8). The linear motor (11) is fixed on the chassis (10). Inside the first U-shaped seat (12), there is a second U-shaped seat (13) with an opening facing the top seat (8). The top of the second U-shaped seat (13) is connected to a first shoveling plate (14). Below the first shoveling plate (14), there is a second shoveling plate (15) arranged in parallel. The second shoveling plate (15) is fixed inside the second U-shaped seat (13) through a lifting frame. The upper and lower ends of the second U-shaped seat (13) are respectively rotatably connected to the inner wall of the first U-shaped seat (12) through a second rotating shaft (19) and a first rotating shaft (17). Torsion springs (18) are sleeved on both the first rotating shaft (17) and the second rotating shaft (19). One end of the torsion spring (18) is fixed on the first U-shaped seat (12) and the other end is fixed on the corresponding first rotating shaft (17) and second rotating shaft (19). Among them, the second rotating shaft (19) penetrates through the first U-shaped seat (12) and is connected to a first cam (20). On one side of the first cam (20), there is a corresponding second cam (21). A driving shaft (22) is coaxially installed on the second cam (21). The bottom of the driving shaft (22) is rotatably installed on the first U-shaped seat (12), and the top of the driving shaft (22) is installed with a first driving motor (23). The first driving motor (23) is fixed to the first U-shaped seat (12) through a bracket (24).
2. The rubber vulcanization equipment for producing nitrile rubber gloves according to claim 1, characterized in that: A controller is arranged inside the chassis (10). The controller is respectively connected to the hydraulic cylinder (3), the first hot press plate (5), the second hot press plate (9), the linear motor (11), and the first driving motor (23) through wires. On the side of the chassis (10), there is also a display. The display is a touch display and is connected to the controller through a wire.
3. A rubber vulcanization device for the production of nitrile rubber gloves according to claim 2, characterized in that: The lifting frame includes a lead screw (25). The lead screw (25) is perpendicular to the first material shoveling plate (14), and the end of the lead screw (25) is rotatably connected to the inner wall of the second U-shaped seat (13). The bottom of the lead screw (25) penetrates through the second U-shaped seat (13) and is connected to a second driving motor (27). The second driving motor (27) is connected to the controller through a wire, and the second driving motor (27) is arranged in a motor box (26), and the motor box (26) is fixed on the second U-shaped seat (13). The second material shoveling plate (15) is threadedly connected to the lead screw (25) through a nut, and the top of the first rotating shaft (17) is rotatably installed on the bottom of the motor box (26).
4. A rubber vulcanization device for producing nitrile rubber gloves according to claim 3, characterized in that: A guide shaft (28) is arranged in parallel on the side of the lead screw (25). The end of the guide shaft (28) is fixed to the inner wall of the second U-shaped seat (13), and the guide shaft (28) slidably penetrates through the second material shoveling plate (15).
5. A rubber vulcanization device for producing nitrile rubber gloves according to claim 4, characterized in that: The guide shaft (28) is arranged on the side of the lead screw (25) close to the second material shoveling plate (15).
6. A rubber vulcanization device for producing nitrile rubber gloves according to claim 2, characterized in that: A plurality of ventilation holes arranged at intervals are formed on the side surface of the motor box (26).
7. A rubber vulcanization device for the production of nitrile rubber gloves according to claim 1, characterized in that: Inclined slopes (16) are arranged on the relatively close sides of the first material shoveling plate (14) and the second material shoveling plate (15), and the inclined slopes (16) are arranged away from the second U-shaped seat (13).