Artificial leather rolling composite device
By designing automated conveyor belts, glue coating and rolling mechanisms, the problem of difficult to control production efficiency and quality in manual operations is solved, and efficient automation and product consistency in artificial leather production are achieved.
Patent Information
- Application Number
- CN202422450361.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The existing artificial leather production relies on manual operation, and production efficiency and product quality are difficult to control, and it has high requirements for workers' operating level.
An artificial leather rolling composite device is designed, including a conveyor belt, a glue coating mechanism, a guide roller group, a guide wheel and a rolling mechanism, and the composite of the base cloth and the coating material is achieved through an automated glue coating and rolling process.
Improve production efficiency, ensure product consistency, and reduce dependence on workers' operating level.
Smart Images

Figure CN223173736U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of artificial leather production, in particular to an artificial leather rolling and compounding device. Background Art
[0002] Artificial leather is made of foamed or laminated PVC, PU and other materials with various formulations on a textile or non-woven base. It can be processed according to different strength, color, gloss, pattern and other requirements. It has the characteristics of a wide variety of patterns, good waterproof performance, neat edges, high utilization rate and relatively low price compared to genuine leather.
[0003] The existing production and processing of artificial leather mainly relies on manual work. First, the rolled base fabric is pulled out from the reel, and then an adhesive made of a mixture of polyurethane resin, wood powder and solvent is coated on the base fabric. The coating material is then neatly placed on the base. The staff uses a handheld roller brush to repeatedly roll the coating material to squeeze out the bubbles in the adhesive to ensure the composite quality.
[0004] However, this traditional manual compounding process has certain requirements on the workers' operating level, and the production efficiency is subject to the workers' operating proficiency. The production progress and product quality are difficult to control, so it needs to be improved. Utility Model Content
[0005] In order to solve the above problems, the utility model provides an artificial leather rolling and compounding device, including a frame, a conveyor belt, a driving mechanism, a gluing mechanism, a guide roller group, a guide wheel and a rolling mechanism. The conveyor belt is arranged horizontally on the frame, the driving mechanism is arranged at one end of the conveyor belt, the gluing mechanism is arranged above the conveyor belt, the guide roller group is arranged at the top of the frame and is located above the conveyor belt, the guide wheel is arranged above the conveyor belt, and the rolling mechanism is arranged at the top of the frame and is located on the front side of the guide roller group.
[0006] Furthermore, the driving mechanism includes a driving motor, a driving gear, a first driven gear and a second driven gear. The driving motor is arranged at one end of the conveyor belt and is transmission-connected to the driving gear. The first driven gear is transmission-connected to one end of the conveyor belt and is meshed with the driving gear through the second driven gear.
[0007] Furthermore, the glue coating mechanism includes a glue trough and a glue coating roller. The glue trough is supported by a first bracket and arranged above the conveyor belt. The glue coating roller is supported by a second bracket and arranged between the glue trough and the conveyor belt. The glue outlet of the glue trough corresponds to the upper side of the glue coating roller.
[0008] Furthermore, the glue outlet is a tapered structure that is wide at the top and narrow at the bottom, and a plurality of glue dispensing openings are arranged at intervals along the transverse direction inside the glue outlet.
[0009] Further, the rolling mechanism includes a connecting arm, a swing arm, a cylinder, and a pressure roller. One end of the connecting arm is fixedly connected to the top of the frame. One end of the swing arm is rotatably connected to the connecting arm, and the other end is rotatably connected to the pressure roller. One end of the cylinder is rotatably connected to the top of the frame, and the other end is rotatably connected to the swing arm.
[0010] Further, a blanking inclined plate is also provided at the blanking end of the conveyor belt.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] The present utility model conveys the base fabric through a conveyor belt, applies glue to the base through a gluing mechanism, conveys the laminating material above the base fabric through a guiding roller group and a guiding wheel, and finally rolls the laminating material and the base fabric together through a rolling mechanism. Compared with the traditional manual method, the production efficiency is effectively improved, and it is beneficial to ensure the consistency of products. Description of the Drawings
[0013] Figure 1 It is a side view of the overall structure of the present utility model;
[0014] Figure 2 It is a front structural sectional view of the gluing mechanism in the present utility model.
[0015] In the figure:
[0016] 1 - frame, 2 - conveyor belt, 3 - driving mechanism, 31 - driving motor, 32 - driving gear, 33 - first driven gear, 34 - second driven gear, 4 - gluing mechanism, 41 - glue tank, 42 - gluing roller, 43 - first bracket, 44 - second bracket, 45 - cloth gluing port, 5 - guiding roller group, 6 - guiding wheel, 7 - rolling mechanism, 71 - connecting arm, 72 - swing arm, 73 - cylinder, 74 - pressure roller, 8 - blanking inclined plate. Specific Embodiments
[0017] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0018] Such as Figure 1As shown in the figure, the artificial leather rolling and laminating device in this embodiment includes a frame 1, a conveyor belt 2, a driving mechanism 3, a glue coating mechanism 4, a guiding roller group 5, a guiding wheel 6, and a rolling mechanism 7. The conveyor belt 2 is horizontally arranged on the frame 1. The driving mechanism 3 includes a driving motor 31, a driving gear 32, a first driven gear 33, and a second driven gear 34. The driving motor 31 is arranged at one end of the conveyor belt 2 and is in transmission connection with the driving gear 32. The first driven gear 33 is in transmission connection with one end of the conveyor belt 2 and is in meshing transmission with the driving gear 32 through the second driven gear 34.
[0019] The glue coating mechanism 4 is arranged above the conveyor belt 2. The glue coating mechanism 4 includes a glue tank 41 and a glue coating roller 42. The glue tank 41 is supported above the conveyor belt 2 by a first bracket 43. The glue coating roller 42 is supported between the glue tank 41 and the conveyor belt 2 by a second bracket 44. The glue outlet of the glue tank 41 corresponds to the upper side of the glue coating roller 42.
[0020] As Figure 2 shown, the glue outlet is a tapered structure with a wider upper part and a narrower lower part, and a number of glue spreading openings 45 are arranged at intervals in the transverse direction inside the glue outlet.
[0021] The base fabric is conveyed along the conveyor belt 2. When passing under the glue coating mechanism 4, the glue in the glue tank 41 drips onto the surface of the glue coating roller 42 through the glue spreading openings 45. The bottom of the glue coating roller 42 contacts the base fabric and can rotate along with the operation of the base fabric, so as to evenly coat the glue on the surface of the base fabric.
[0022] The guiding roller group 5 is arranged at the top of the frame 1 and above the conveyor belt 2. The guiding wheel 6 is arranged above the conveyor belt 2. The laminating material is drawn into the space between the guiding roller group 5 above the frame 1 and is guided above the base fabric through the guiding wheel 6.
[0023] The rolling mechanism 7 is arranged at the top of the frame 1 and in front of the guiding roller group 5. The rolling mechanism 7 includes a connecting arm 71, a swing arm 72, a cylinder 73, and a pressing roller 74. One end of the connecting arm 71 is fixedly connected to the top of the frame 1. One end of the swing arm 72 is rotatably connected to the connecting arm 71, and the other end is rotatably connected to the pressing roller 74. One end of the cylinder 73 is rotatably connected to the top of the frame 1, and the other end is rotatably connected to the swing arm 72.
[0024] When the base fabric and the laminating material pass under the rolling mechanism 7, the pressing roller 74 is pressed tightly against the surface of the laminating material by the cylinder 73, squeezing out the air bubbles in the glue, so as to press the laminating material and the base fabric together. Compared with the traditional manual method, the production efficiency is effectively improved, and it is beneficial to ensure the consistency of the products.
[0025] A blanking inclined plate 8 is also arranged at the blanking end of the conveyor belt 2 to facilitate guiding out the laminated artificial leather.
[0026] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. An artificial leather rolling and compounding device, characterized in that: It includes a frame, a conveyor belt, a driving mechanism, a gluing mechanism, a guide roller group, a guide wheel and a rolling mechanism. The conveyor belt is arranged on the frame in the horizontal direction, the driving mechanism is arranged at one end of the conveyor belt, the gluing mechanism is arranged above the conveyor belt, the guide roller group is arranged at the top of the frame and is located above the conveyor belt, the guide wheel is arranged above the conveyor belt, and the rolling mechanism is arranged at the top of the frame and is located in front of the guide roller group.
2. The artificial leather rolling and laminating device according to claim 1, wherein: The driving mechanism includes a driving motor, a driving gear, a first driven gear and a second driven gear. The driving motor is arranged at one end of the conveyor belt and is transmission-connected to the driving gear. The first driven gear is transmission-connected to one end of the conveyor belt and is meshed with the driving gear through the second driven gear.
3. The artificial leather rolling and compounding device according to claim 1, characterized in that: The glue coating mechanism includes a glue groove and a glue coating roller. The glue groove is supported by a first bracket and is arranged above the conveyor belt. The glue coating roller is supported by a second bracket and is arranged between the glue groove and the conveyor belt. The glue outlet of the glue groove corresponds to the upper side of the glue coating roller.
4. The artificial leather rolling and compounding device according to claim 3, characterized in that: The glue outlet is a tapered structure that is wide at the top and narrow at the bottom, and a plurality of glue dispensing openings are arranged at intervals along the transverse direction inside the glue outlet.
5. The artificial leather rolling and laminating device according to claim 1, characterized in that: The rolling mechanism includes a connecting arm, a swing arm, a cylinder and a pressure roller. One end of the connecting arm is fixedly connected to the top of the frame, one end of the swing arm is rotatably connected to the connecting arm, and the other end is rotatably connected to the pressure roller. One end of the cylinder is rotatably connected to the top of the frame, and the other end is rotatably connected to the swing arm.
6. The artificial leather rolling and laminating device according to claim 1, characterized in that: The unloading end of the conveyor belt is also provided with an unloading inclined plate.