High-speed back sealing on-line bag supplementing device

Through the design of the high-speed back sealing and wired bag repair device, automatic bag repair for bag-loss positions is achieved by using detection components and bag repair pushers, solving the problems of low packaging yield and large land space in the prior art, and improving packaging efficiency.

CN223175042UActive Publication Date: 2025-08-01LIAONING CHUNGUANG PHARMA EQUIP CORP LTD
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Patent Information

Application Number
CN202422431202.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-01
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

When existing back sealing equipment is produced online with boxing machines, medium bags or large bags, unqualified packaging bags are likely to occur, resulting in low packaging yield, and the existing removal methods are inefficient and occupy a large space.

Method used

A high-speed back sealing and wired bag repair device is designed, including incoming material conveyor belt, counting conveyor belt, detection component and bag repair conveyor belt. The bag repair position is detected by the detection component and the bag repair pusher is used to realize automatic bag repair. Combined with servo motor and cylinder drive, the back sealing bag is efficiently conveyed and segmented counted.

Benefits of technology

During the connection and transportation process, automatic bag replenishment of bag-deficient positions is achieved, which improves packaging efficiency, reduces floor space and improves packaging yield.

✦ Generated by Eureka AI based on patent content.

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Abstract

A high-speed back sealing online bag supplementing device comprises an incoming material conveying belt, a counting conveying belt is arranged on one side of the output end of the incoming material conveying belt in parallel, and a transition pushing handle is arranged on the other side of the output end of the incoming material conveying belt. The device is characterized in that a detection assembly is arranged on one side of the middle of the counting conveying belt and used for detecting whether back sealing bags exist in grooves in the counting conveying belt entering a detection area or not; a bag supplementing conveying belt is arranged on the other side of the counting conveying belt in parallel and used for storing back sealing bags needed by bag supplementing. A bag supplementing pushing handle is arranged on the side, away from the counting conveying belt, of the middle of the bag supplementing conveying belt and used for supplementing bags in a bag lacking groove after the counting conveying belt enters the bag supplementing area. A counting pushing handle is arranged at the position, located on one side of the bag supplementing conveying belt, of the output end of the counting conveying belt and used for pushing the back sealing bags, entering the channel dividing counting area, of the counting conveying belt to the channel dividing counting plate. The bag supplementing device has the beneficial effects that in the connecting and conveying process, bag supplementing can be conducted on the bag lacking position, the occupied space is small, and the packaging efficiency can be improved.
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Description

Technical Field

[0001] The utility model belongs to packaging machinery, and particularly relates to a high-speed back-sealing in-line bag replenishing device. Background Art

[0002] At present, back-sealed bag packaging is widely used in various packaging fields such as powders, granules, fluids, semi-fluids, and solid preparations in the fields of food, medicine, health products, etc. In order to meet the needs of the packaging market, high-speed and multi-column back-sealed bag packaging machines have emerged, and high-efficiency, automated, and intelligent production lines have also become the mainstream demand in the packaging market. Usually, when the back-sealing equipment is in online production with the cartoning machine, medium bag or large bag packaging machine, due to the influence of the performance characteristics of the packaged goods and the packaging measurement methods, etc., several unqualified packaging bags will inevitably occur in one or several columns.

[0003] In the prior art, some rely on the sorting machine to remove the unqualified bags that appear, and forcibly remove all the remaining bags cut in this punching in the subsequent workstations. Although the unqualified products and qualified products are removed separately, this method removes more, and the packaging yield is low. Content of the Utility Model

[0004] The technical problem to be solved by the utility model is to provide a high-speed back-sealing in-line bag replenishing device that can replenish bags at the missing bag positions during the connection and conveying process, occupies a small space, and can improve the packaging efficiency.

[0005] To solve the above problems, the utility model adopts the following technical solutions:

[0006] A high-speed back-sealing in-line bag replenishing device includes a feeding conveyor belt. On one side of the output end of the feeding conveyor belt, a counting conveyor belt is arranged in parallel, and on the other side, a transition pusher is arranged to push a group of back-sealed bags on the feeding conveyor belt onto the counting conveyor belt;

[0007] On one side of the middle of the counting conveyor belt, a detection component is arranged to detect whether there is a back-sealed bag in the groove of the counting conveyor belt entering the detection area;

[0008] On the other side of the counting conveyor belt, a bag replenishing conveyor belt is arranged in parallel to store the back-sealed bags required for bag replenishment; on the side of the middle of the bag replenishing conveyor belt far from the counting conveyor belt, a bag replenishing pusher is arranged to replenish the missing bag grooves after the counting conveyor belt enters the bag replenishing area;

[0009] On the side of the output end of the counting conveyor belt located on the side of the bag replenishing conveyor belt, a counting pusher is arranged to push the back-sealed bags on the counting conveyor belt entering the lane counting area onto the lane counting board.

[0010] As a further preference, grooves are uniformly distributed on the feeding conveyor belt and the counting conveyor belt respectively to facilitate the placement and conveyance of back-sealed bags.

[0011] As a further preference, grooves are evenly distributed on the supplementary bag conveyor belt and correspond one by one to the grooves on the counting conveyor belt, so as to facilitate supplementary bagging.

[0012] As a further preference, the detection assembly includes a detection bracket, and a number of detection sensors are evenly and fixedly arranged on the detection bracket. The detection sensors correspond one by one to the grooves on the counting conveyor belt entering the detection area, so as to facilitate detection.

[0013] As a further preference, the transition pusher includes a push plate, a pusher cylinder and two guiding assemblies. The pusher cylinder is connected to the middle of one side of the push plate, and the two guiding assemblies are symmetrically arranged on both sides of the pusher cylinder and are respectively connected to the push plate.

[0014] As a further preference, the supplementary bag pusher includes a slideway plate. A number of vertically arranged sliding grooves are evenly arranged on the slideway plate 8, and supplementary bag push plates are respectively and slidably installed in the sliding grooves; on the slideway plate 8, a cylinder bracket is fixed on one side of the sliding grooves, and a number of selection cylinders are evenly arranged on the cylinder bracket. The selection cylinders correspond one by one to the supplementary bag push plates and are connected to each other, and are used to push the corresponding supplementary bag push plates to move up and down along the sliding grooves;

[0015] On one side of the cylinder bracket, a supplementary bag cylinder and two symmetrically arranged guiding assemblies are connected. The cylinder body of the supplementary bag cylinder and the guiding seats of the guiding assemblies are fixed on one side of the supplementary bag conveyor belt through a supplementary bag bracket.

[0016] As a further preference, a bag-taking pusher is arranged on the side of the counting conveyor belt away from the supplementary bag pusher. The bag-taking pusher is located in front of the detection assembly and is opposite to the supplementary bag pusher in position, and is used to push the back-sealed bags on the counting conveyor belt entering the supplementary bag area onto the supplementary bag conveyor belt, so as to make preparations for storing bags for the next cycle of supplementary bagging work.

[0017] As a further preference, the bag-taking pusher has the same structure as the transition pusher.

[0018] As a further preference, the counting pusher includes a push plate and two counting pusher cylinders. The two counting pusher cylinders are symmetrically connected to both ends of one side of the push plate, and the counting pusher cylinders are fixed on one side of the counting conveyor belt and the supplementary bag conveyor belt through a counting pusher bracket.

[0019] The beneficial effects of the present utility model are:

[0020] 1. Through the provided incoming material conveyor belt, it can receive the back-sealed bags that are intermittently pushed after being weighed and inspected by the small bag sorting machine and the unqualified products are removed; through the counting conveyor belt and the transition pusher arranged on both sides of the output end of the incoming material conveyor belt, a group of back-sealed bags on the incoming material conveyor belt can be pushed onto the counting conveyor belt, so as to transport the back-sealed bags from the inner packaging work area to the outer packaging work area; through the detection component arranged on one side of the middle of the counting conveyor belt, it can detect whether there are back-sealed bags in the grooves on the counting conveyor belt entering the detection area, and through the supplementary bag conveyor belt and the supplementary bag pusher arranged on the other side of the counting conveyor belt, it can realize bag supplement for the missing bag grooves after the counting conveyor belt enters the supplementary bag area.

[0021] 2. Through the counting pusher arranged on one side of the output end of the counting conveyor belt, the back-sealed bags transported by the counting conveyor belt to the output end lane counting area can be pushed onto the lane counting board for lane counting, thus realizing the connected transportation from the incoming material conveyor belt to the lane counting board, and during the connected transportation process, it can realize bag supplement for the missing bag positions, with a small floor space and can improve the packaging efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is the top view of the structure of the present utility model.

[0023] Figure 2 is the three-dimensional structure diagram of the present utility model.

[0024] Figure 3 is Figure 1 the A-A cross-sectional view of

[0025] Figure 4 is Figure 2 the partial enlarged view of

[0026] In the figure: incoming material conveyor belt 1, counting conveyor belt 2, push plate 3, guiding component 4, pusher cylinder 5, transition pusher bracket 6, supplementary bag conveyor belt 7, slide plate 8, cylinder bracket 9, selection cylinder 10, supplementary bag cylinder 11, guiding component 12, counting pusher bracket 13, counting pusher cylinder 14, push plate 15, bag-taking pusher 16, detection sensor 17, detection bracket 18, lane counting board 19, lane counting packaging chain 20, transition pusher 21, supplementary bag pusher 22, counting pusher 23, bag-taking pusher bracket 24, supplementary bag bracket 25, supplementary bag push plate 26. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] Such as Figures 1 to 4As shown in the figure, the utility model relates to a high-speed back-sealing in-line bag replenishing device, which includes a feeding conveyor belt 1 driven by a servo motor, used to receive back-sealed bags that are intermittently pushed after being weighed and inspected by a small bag sorting machine to eliminate unqualified products; on one side of the output end of the feeding conveyor belt 1, there is a counting conveyor belt 2 driven by a servo motor, and on the other side, there is a transition pusher 21, used to push a group of back-sealed bags on the feeding conveyor belt 1 onto the counting conveyor belt 2; the counting conveyor belt 2 is arranged parallel and at the same height as the feeding conveyor belt 1.

[0028] Rectangular grooves are evenly distributed on the feeding conveyor belt 1 and the counting conveyor belt 2 respectively, so as to facilitate the placement and transportation of back-sealed bags. The transition pusher 21 includes a push plate 3, a pusher cylinder 5 and two guiding components 4. The piston rod of the pusher cylinder 5 is connected to the middle of one side of the push plate 3. The two guiding components 4 are symmetrically arranged on both sides of the pusher cylinder 5, and the guiding rods are respectively connected to the push plate 3. The cylinder body of the pusher cylinder 5 and the guiding seats of the two guiding components 4 are respectively fixed on the other side of the output end of the feeding conveyor belt 1 through a transition pusher bracket 6.

[0029] On one side of the middle of the counting conveyor belt 2, there is a detection component, used to detect whether there are back-sealed bags in the grooves on the counting conveyor belt 2 entering the detection area. The detection component includes a detection bracket 18 fixed on one side of the middle of the counting conveyor belt 2. A number of detection sensors 17 are evenly fixed on the detection bracket 18. The detection sensors 17 correspond one by one to the grooves on the counting conveyor belt 2 entering the detection area, so as to facilitate detection. The detection sensor 17 is preferably a photoelectric sensor. The signal output end of the photoelectric sensor is connected to the PLC controller (not shown in the figure) of the high-speed back-sealing in-line bag replenishing device. The controller is used to control the servo motors of each conveyor belt and the actions of each cylinder.

[0030] On the other side of the counting conveyor belt 2, there is a bag replenishing conveyor belt 7 driven by a servo motor in parallel, used to store back-sealed bags required for bag replenishment; on the side of the middle of the bag replenishing conveyor belt 7 far from the counting conveyor belt 2, there is a bag replenishing pusher 22, used to replenish the missing bag grooves on the counting conveyor belt 2 after entering the bag replenishing area. Grooves are evenly distributed on the bag replenishing conveyor belt 7 and correspond one by one to the grooves on the counting conveyor belt 2, so as to facilitate bag replenishment.

[0031] The bag replenishing pusher 22 includes a slide plate 8 arranged horizontally. A number of vertically arranged sliding grooves are evenly distributed on the slide plate 8 in the horizontal direction, and a bag replenishing push plate 26 is slidably installed in each sliding groove respectively; on the slide plate 8 at the opening side of the sliding groove, a cylinder bracket 9 is fixedly attached, used to limit the bag replenishing push plate 26 in the sliding groove; the cylinder bracket 9 is formed by stamping a plate and is approximately S-shaped. A number of selection cylinders 10 are evenly arranged at the upper end of the cylinder bracket 9. The selection cylinders 10 correspond one by one to the bag replenishing push plates 26 and are connected to each other, used to push the corresponding bag replenishing push plates 26 to move up and down along the sliding grooves;

[0032] On one side of the cylinder bracket 9, a bag mending cylinder 11 and two symmetrically arranged guiding components 12 are connected. The cylinder body of the bag mending cylinder 11 and the guiding seat of the guiding component 12 are fixed on one side of the bag mending conveyor belt 7 through a bag mending bracket 25. The cylinder body of the bag mending cylinder 11 and the guiding rod of the guiding component 12 are respectively fixedly connected to the cylinder bracket 9.

[0033] On the side of the counting conveyor belt 2 away from the bag mending pusher 22, a bag taking pusher 16 is provided. The bag taking pusher is located in front of the detection component and is opposite to the position of the bag mending pusher 22, and is used to push the back-sealed bags entering the bag mending area on the counting conveyor belt 2 onto the bag mending conveyor belt to prepare for storing bags for the next cycle of bag mending work. The bag taking pusher has the same structure as the transition pusher 21 and is fixed on the side plate on one side of the counting conveyor belt 2 through a bag taking pusher bracket 24.

[0034] On the side of the output end of the counting conveyor belt 2 and on the side of the bag mending conveyor belt 7, a counting pusher 23 is provided, which is used to push the back-sealed bags entering the lane counting area on the counting conveyor belt 2 onto the lane counting board.

[0035] The counting pusher 23 includes a push plate 15 and two counting pusher cylinders 14. The two counting pusher cylinders 14 are symmetrically connected to both ends on one side of the push plate 15, and the two counting pusher cylinders 14 are fixed on the side plate on one side of the counting conveyor belt 2 and the bag mending conveyor belt 7 through a counting pusher bracket 13.

[0036] The lane counting board 19 is arranged on the side of the output end of the counting conveyor belt 2 and on the side of the bag taking pusher 16, and is used to gradually push the pushed group of back-sealed bags onto the lane counting and packaging chain 20 through a reciprocating push plate (not shown in the figure) provided thereon. During the pushing process, the group of back-sealed bags is divided into several equally spaced groups of back-sealed bags that meet the subsequent packaging requirements, and finally is pushed onto the lane counting and packaging chain 20.

[0037] During operation, the specific working process is as follows:

[0038] 1. After the back-sealed bags produced by the multi-column back-sealing equipment are sorted by the sorting machine to remove unqualified products, they are pushed into the grooves on the incoming material conveyor belt 1; the incoming material conveyor belt 1 is driven intermittently by a servo motor to convey the back-sealed bags to the transition area at the output end. In the transition area, the pusher cylinder 5 of the transition pusher 21 is started to push the back-sealed bags on the incoming material conveyor belt 1 onto the counting conveyor belt 2 to complete the transition between the conveyor belts.

[0039] 2. The back-sealed bags entering the counting conveyor belt 2 are intermittently conveyed by the counting conveyor belt 2 and sequentially pass through the detection area of the missing bag detection, the bag mending area of the bag mending station, and the lane counting area corresponding to the lane counting board.

[0040] 3. In the detection area, the detection sensors 17 evenly and fixedly arranged on the detection bracket 18 detect the presence or absence of the back-sealed bags on the counting conveyor belt 2, and transmit the detection results to the controller, facilitating the operation of the bag-filling pusher 22 in the next step when entering the bag-filling area to complete the grooves of the missing back-sealed bags.

[0041] 4. In the bag-filling area, according to the previous bag-missing detection results and the positions of the back-sealed bags on the bag-filling conveyor belt 7, the controller controls the corresponding selection cylinder 10 to work, pushing the corresponding bag-filling push plate 26 downward; then controls the bag-filling cylinder 11 to extend, pushing the slide plate and the bag-filling push plate 26 to move horizontally forward, and pushing the back-sealed bags in the corresponding grooves on the bag-filling conveyor belt 7 to the counting conveyor belt 2 entering the bag-filling area through the bag-filling push plate 26 to complete the bag-filling work;

[0042] At the same time, the controller adjusts the position of the back-sealed bags in the corresponding bag-filling area on the bag-filling conveyor belt, and drives the bag-filling conveyor belt to operate to adjust the positions of the back-sealed bags according to the actual bag-missing and filling positions, preparing for the subsequent bag-filling work.

[0043] 5. When the controller determines based on the detection results of the detection sensors 17 that the back-sealed bags stored on the bag-filling conveyor belt 7 cannot meet the bag-filling work requirements for the counting conveyor belt 2 in the bag-filling area, it controls the bag-filling conveyor belt 7 to start, moving the remaining back-sealed bags on the bag-filling conveyor belt 7 out of the bag-filling area. Then it controls the pusher cylinder of the bag-taking pusher to work, pushing the back-sealed bags on the counting conveyor belt 2 in the bag-filling area to the bag-filling conveyor belt 7 to complete the bag storage work of the bag-filling conveyor belt 7. The remaining back-sealed bags on the bag-filling conveyor belt 7 fall into the receiving trough from one end for recycling.

[0044] 6. When a group of back-sealed bags after bag-filling on the counting conveyor belt 2 are sent to the lane counting area of the corresponding lane counting board, the controller controls the counting pusher cylinder 14 of the counting pusher 23 to start, driving the push plate of the counting pusher to push the back-sealed bags from the counting conveyor belt 2 to the lane counting board. The lane counting board divides the back-sealed bags into several equal groups meeting the subsequent packaging requirements as required, and finally they are pushed onto the lane counting and packaging chain at the output end of the lane counting board to complete the feeding work for the subsequent packaging.

[0045] Although the implementation solutions of the present utility model have been disclosed above, they are not limited to only the applications listed in the description and implementation methods. It can be fully applied to various fields suitable for the present utility model. For those familiar with the field, additional modifications can be easily achieved. Therefore, without departing from the general concept defined by the claims and their equivalents, the present utility model is not limited to specific details and the illustrations shown and described herein.

Claims

1. A high-speed back-sealing on-line bag supplementing device, comprising a feeding conveyor belt. On one side of the output end of the feeding conveyor belt, a counting conveyor belt is arranged in parallel, and on the other side, a transition pusher is provided for pushing a group of back-sealed bags on the feeding conveyor belt onto the counting conveyor belt; its characteristics are: On one side of the middle of the counting conveyor belt, a detection component is provided for detecting whether there is a back-sealed bag in the groove on the counting conveyor belt entering the detection area; On the other side of the counting conveyor belt, a bag supplementing conveyor belt is arranged in parallel for storing the back-sealed bags required for bag supplementing; on the side of the middle of the bag supplementing conveyor belt away from the counting conveyor belt, a bag supplementing pusher is provided for supplementing the missing bag grooves on the counting conveyor belt after entering the bag supplementing area; At the output end of the counting conveyor belt on the side of the bag supplementing conveyor belt, a counting pusher is provided for pushing the back-sealed bags on the counting conveyor belt entering the lane counting area onto the lane counting board.

2. The high-speed back-sealing and connecting bag-complementing device according to claim 1, wherein: Grooves are evenly distributed on the feeding conveyor belt and the counting conveyor belt respectively to facilitate the placement and transportation of back-sealed bags.

3. A high-speed back-sealing and connecting bag-filling device according to claim 2, characterized in that: Grooves are evenly distributed on the bag supplementing conveyor belt and correspond one by one to the grooves on the counting conveyor belt to facilitate bag supplementing.

4. A high-speed back-sealing and connecting bag supplementing device according to claim 1, characterized in that: The detection component includes a detection bracket, and a number of detection sensors are evenly fixed on the detection bracket. The detection sensors correspond one by one to the grooves on the counting conveyor belt entering the detection area to facilitate detection.

5. A high-speed back-sealing and connecting bag-compensating device according to claim 1, characterized in that: The transition pusher includes a push plate, a pusher cylinder and two guiding components. The pusher cylinder is connected to the middle of one side of the push plate, and the two guiding components are symmetrically arranged on both sides of the pusher cylinder and are respectively connected to the push plate.

6. A high-speed back-sealing and connecting bag replenishing device according to claim 1, characterized in that: The bag supplementing pusher includes a slideway plate, and a number of vertically arranged sliding grooves are evenly provided on the slideway plate, and bag supplementing push plates are respectively slidably installed in the sliding grooves; on the slideway plate on one side of the sliding grooves, a cylinder bracket is fixed, and a number of selection cylinders are evenly provided on the cylinder bracket. The selection cylinders correspond one by one to the bag supplementing push plates and are connected to each other for pushing the corresponding bag supplementing push plates to move up and down along the sliding grooves; On one side of the cylinder bracket, a bag supplementing cylinder and two symmetrically arranged guiding components are connected. The cylinder body of the bag supplementing cylinder and the guiding seat of the guiding component are fixed on one side of the bag supplementing conveyor belt through a bag supplementing bracket.

7. A high-speed back-sealing and connecting bag-compensating device according to claim 1 or 6, characterized in that: at On the side of the counting conveyor belt away from the bag supplementing pusher, a bag taking pusher is provided. The bag taking pusher is located in front of the detection component and is opposite to the position of the bag supplementing pusher, and is used for pushing the back-sealed bags on the counting conveyor belt entering the bag supplementing area onto the bag supplementing conveyor belt to make preparations for storing bags for the next cycle of bag supplementing work.

8. A high-speed back-sealing and connecting bag-filling device according to claim 7, characterized in that: The bag taking pusher has the same structure as the transition pusher.

9. A high-speed back-sealing and connecting bag-compensating device according to claim 1, characterized in that: The counting pusher includes a push plate and two counting pusher cylinders. The two counting pusher cylinders are symmetrically connected to both ends of one side of the push plate, and the counting pusher cylinders are fixed on one side of the counting conveyor belt and the bag supplementing conveyor belt through a counting pusher bracket.