Bead shoveling machine

Abstract

The utility model discloses a bead shoveling machine, and belongs to the technical field of crystal equipment. A bead shoveling machine comprises a conveying assembly, a separating assembly and a collecting assembly. The conveying assembly is located in front of the separating assembly so as to bear finished aluminum plates with downward drilling faces, and the conveying direction faces the separating assembly. The separating assembly comprises a pressing module located on the upper side, a bearing module located on the lower side and a scraper arranged in the bearing module in a penetrating mode. During operation, the bearing face of the bearing module bears the drilling face of the aluminum plate, the output face of the pressing module abuts against the smooth face of the aluminum plate, and the output face of the pressing module has the moving capacity towards the moving-out separation assembly so as to drive the aluminum plate to move. A blade of the scraper is propped against the surface of the aluminum plate so as to remove the hot fix rhinestones in contact with the scraper; the hot-fix rhinestones can be prevented from being stacked and adhered to the rollers and can directly fall down from gaps between the rollers, the hot-fix rhinestones are prevented from being crushed, and the qualified rate of the hot-fix rhinestones after separation and collection is improved; meanwhile, the aluminum plate is not prone to being extruded and deformed.

Description

Technical Field

[0001] The utility model belongs to the technical field of crystal equipment, and more specifically relates to a bead scraping machine. Background Art

[0002] In order to improve the glossiness of the hot-drill surface, the front of the hot-drill needs to be coated. The hot-drills are usually adhered to the aluminum plate for coating. After coating, the hot-drills on the front of the aluminum plate need to be scraped off and collected.

[0003] Existing bead scraping machines typically use a pressure roller on the upper side and a conveyor roller on the lower side to feed the aluminum sheet to a scraper positioned above the sheet, which then scrapes away the hot-stamped diamonds. However, this method makes it difficult to adjust the upper and lower rollers, causing the aluminum sheet to deform and bend under the pressure of the upper and lower rollers, making it difficult for the scraper to scrape the hot-stamped diamonds from the sheet. Furthermore, because the scraper is positioned above the sheet, static electricity can attract some of the hot-stamped diamonds, which are then crushed by the upper and lower rollers, resulting in a low final yield of the hot-stamped diamonds. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a bead scraping machine, which can prevent the hot-stamped diamonds from accumulating and adhering to the rollers, and can directly drop them from the gaps between the rollers, thereby preventing the hot-stamped diamonds from being crushed and improving the qualified rate of the hot-stamped diamonds after separation and collection; at the same time, the aluminum plate is not easily squeezed and deformed.

[0005] The utility model provides a bead scraping machine, which includes a conveying component, a separating component and a collecting component. The conveying component is located in front of the separating component to support the finished aluminum plate with the drill surface facing downward, and the conveying direction is toward the separating component. The separating component includes a pressing module located on the upper side, a receiving module located on the lower side and a scraper inserted into the receiving module. During operation, the receiving surface of the receiving module supports the drill surface of the aluminum plate, and the output surface of the pressing module presses against the smooth surface of the aluminum plate. The output surface of the pressing module has the ability to move toward and out of the separating component to drive the aluminum plate to move. The blade of the scraper abuts against the surface of the aluminum plate to scrape off the hot drills that come into contact with the scraper.

[0006] As a further improvement of the present invention, the pressing module includes a belt roller assembly fixedly arranged on the upper side of the receiving module, the belt surface of the belt roller assembly being the output surface, and the belt surface abuts against the smooth surface of the aluminum plate to cover and press the entire aluminum plate.

[0007] As a further improvement to the present invention, the receiving module includes conveyor rollers. Several gaps are formed between the conveyor rollers. A scraper is positioned between the conveyor rollers, and the conveyor rollers are used to receive and transport the aluminum sheet past the scraper. A spring is provided at the lower end of the conveyor rollers, maintaining the spring in a compressed state.

[0008] As a further improvement of the present utility model, a flipping assembly is also inserted in the conveying assembly. The starting point of the conveying assembly receives the aluminum plate with the drilling surface facing up, and the output point receives the aluminum plate with the drilling surface facing down. The flipping assembly includes a clamping mechanism and a mounting shaft. The clamping mechanism is provided with a limiting groove for receiving and limiting the aluminum plate conveyed from the conveying assembly. The clamping mechanism is fixedly connected to the outer end of the mounting shaft. The mounting shaft has the ability to rotate self - sufficiently to drive the aluminum plate to flip by a defined angle.

[0009] As a further improvement of the present utility model, both the starting position and the ending position of the rotation of the limiting groove are parallel and matched with the conveying surface of the conveying assembly, so that the aluminum plate is carried on the conveying surface of the conveying assembly both at the starting position and the ending position of the limiting groove.

[0010] As a further improvement of the present utility model, the clamping mechanism is a flipping disk. The center of the flipping disk is fixedly connected to the mounting shaft, and the flipping disk is located between the gaps of the conveying assembly. At least one limiting groove is provided on the flipping disk.

[0011] As a further improvement of the present utility model, the collecting assembly includes a collecting hopper. The collecting hopper is fixedly arranged on the lower side of the separating assembly for receiving the dropped rhinestones separated. The opening of the collecting hopper covers at least the entire separating assembly.

[0012] As a further improvement of the present utility model, the collecting assembly includes a transition hopper, a collecting cylinder and a collecting frame. The transition hopper is fixedly arranged at the outlet of the collecting hopper, and the outlet of the transition hopper is located on the upper side of one end of the collecting cylinder. Through holes matching the size of the rhinestones are uniformly provided on the side wall of the collecting cylinder. A rotating shaft is arranged through the center of the collecting cylinder, and the collecting cylinder is fixedly connected to the rotating shaft through a bracket. The rotating shaft is fixedly connected to the output end of an external rotating motor so that the collecting cylinder rotates self - sufficiently around the rotating shaft. The collecting frame is fixedly arranged on the lower side of the collecting cylinder.

[0013] As a further improvement of the present utility model, the surface of the collecting frame is a sieve surface, and the size of the sieve holes is smaller than the size of the rhinestones. The collecting frame is connected to the output end of a vibration motor.

[0014] As a further improvement of the present utility model, the conveying assembly includes a first conveyor belt and a second conveyor belt. The first conveyor belt and the second conveyor belt are respectively arranged on the left and right sides of the mounting shaft and are both driven by independent motors. When the aluminum plate is on the first conveyor belt, the side with the rhinestones of the aluminum plate faces up. When the aluminum plate is on the second conveyor belt, the side with the rhinestones of the aluminum plate faces down.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] 1. By setting a flipping component and a separating component, the side of the aluminum plate with rhinestones is changed from facing upward to facing downward. By setting a scraper on the lower side of the aluminum plate to scrape and separate the rhinestones on the lower side of the aluminum plate, it is possible to avoid the accumulation and adhesion of rhinestones on the roller, and the rhinestones can directly fall through the gap between the rollers, preventing the rhinestones from being crushed and improving the qualification rate after the separation and collection of rhinestones. At the same time, the aluminum plate and the belt roller group are in surface contact and are not easily deformed by extrusion.

[0017] 2. By setting a collecting component, the separated rhinestones enter the collecting cylinder through the collecting hopper. Multiple rhinestones adhered together are screened into single finished rhinestones through the collecting cylinder, and the powder and small broken rhinestones are screened out through the vibrating sieve, so that qualified rhinestones can be directly collected. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0019] Figure 2 is a schematic diagram of the structure of the flipping component of the present utility model;

[0020] Figure 3 is a schematic diagram of the structure of the separating component of the present utility model;

[0021] Figure 4 is a schematic diagram of the structure of the scraper and the conveyor roller of the present utility model;

[0022] Figure 5 is a schematic diagram of the structure of the collecting component of the present utility model.

[0023] Description of the reference numerals in the drawings:

[0024] Frame 1, flipping component 2, first conveyor belt 21, second conveyor belt 22, flipping disc 23, mounting shaft 24, clamping groove 25, separating component 3, belt roller group 31, conveyor roller 32, scraper 33, collecting component 4, collecting hopper 41, transition hopper 42, collecting cylinder 43, collecting frame 44. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] Specific Embodiment 1: Please refer to Figures 1-5 a bead shoveling machine, which includes a frame 1, a conveying component, a separating component 3 and a collecting component 4. Rhinestones after being coated are provided on the front surface of the aluminum plate, and the back surface is the aluminum plate body.

[0026] The frame 1 supports and secures the other components. The conveying assembly is located in front of the separation assembly 3, supporting the finished aluminum sheet with the drilled surface facing downward, and conveying it toward the separation assembly 3. The separation assembly 3 comprises a pressing module located on the upper side, a receiving module located on the lower side, and a scraper 33 inserted into the receiving module. During operation, the receiving surface of the receiving module supports the drilled surface of the aluminum sheet, while the output surface of the pressing module presses against the smooth surface of the aluminum sheet. The output surface of the pressing module is capable of moving out of the separation assembly 3, driving the aluminum sheet. The blade of the scraper 33 contacts the surface of the aluminum sheet to remove any hot-drilled stones that come into contact with the scraper 33.

[0027] The compression module includes a belt roller assembly 31. This assembly is fixed to the upper side of the receiving module. The belt surface of the belt roller assembly 31 serves as the output surface, contacting the smooth surface of the aluminum sheet to cover and compress the entire sheet. The receiving module also includes conveyor rollers 32. These conveyor rollers 32 are interspersed with several gaps. Scrapers 33 are positioned between these rollers, receiving and transporting the aluminum sheet past the scrapers 33. A spring is installed at the lower end of the conveyor rollers 32 to maintain compression.

[0028] A flip assembly 2 is also interspersed within the conveyor assembly. The conveyor assembly receives aluminum sheets with the drilled surface facing upward at its starting point and downward at its output. Flip assembly 2 includes a clamping mechanism and a mounting shaft 24. The clamping mechanism has a retaining groove for receiving the aluminum sheet from the limited conveyor assembly. The clamping mechanism is fixedly connected to the outer end of the mounting shaft 24. The mounting shaft 24 is capable of self-rotation, causing the aluminum sheet to flip through a defined angle.

[0029] The starting position and the final position of the limiting groove are parallel to and matched with the conveying surface of the conveying assembly, so that the aluminum plate is supported on the conveying surface of the conveying assembly at the starting position and the final position of the limiting groove.

[0030] The conveyor assembly includes a first conveyor belt 21 and a second conveyor belt 22. The first and second conveyor belts 21 and 22 are located on the left and right sides of a mounting shaft 24, respectively, and are each driven by an independent motor. When the aluminum plate is on the first conveyor belt 21, the side with the hot-drilled metal facing upward. When the aluminum plate is on the second conveyor belt 22, the side with the hot-drilled metal facing downward.

[0031] In this embodiment, the clamping mechanism is the flipping disk 23. It should be noted that the implementation form of the clamping mechanism is not specifically limited. The center of the flipping disk 23 is fixedly connected to the mounting shaft 24. Both sides of the flipping disk 23 are respectively located between the gaps of the first conveyor belt 21 and the second conveyor belt 22. At least one clamping groove 25 is formed on the flipping disk 23. The mounting shaft 24 is fixedly connected to the output end of the external flipping motor. The aluminum plate can be arranged in the clamping groove 25. In this embodiment, only one aluminum plate is clamped between several flipping disks 23. After the aluminum plate is flipped by 180° by the flipping disk 23, the front side of the aluminum plate faces downward and the back side faces upward.

[0032] At least one scraper 33 is fixedly arranged on the receiving surface of the separating component 3. The top end of the scraper 33 always abuts against the side of the aluminum plate where the rhinestones are set. The separating component 3 includes a belt roller group 31 and conveyor rollers 32. Several conveyor rollers 32 are arranged between the frames 1, and several through gaps are provided between the conveyor rollers 32. The scraper 33 is arranged between the conveyor rollers 32, and the conveyor rollers 32 are used to receive and transport the aluminum plate through the scraper 33. The belt roller group 31 is fixedly arranged above the conveyor rollers 32. The aluminum plate is located between the lower side of the belt roller group 31 and the upper side of the conveyor rollers 32.

[0033] The collecting component 4 includes a collecting hopper 41. The collecting hopper 41 is fixedly arranged below the separating component 3 and is used to receive the rhinestones separated and dropped. The opening of the collecting hopper 41 at least covers the entire separating component 3.

[0034] The collecting component 4 includes a transition hopper 42, a collecting cylinder 43 and a collecting frame 44. The transition hopper 42 is fixedly arranged at the outlet of the collecting hopper 41, and the outlet of the transition hopper 42 is located above one end of the collecting cylinder 43. Through holes matching the size of the rhinestones are evenly formed on the side wall of the collecting cylinder 43. A rotating shaft is arranged through the center of the collecting cylinder 43, and the collecting cylinder 43 is fixedly connected to the rotating shaft through a bracket. The rotating shaft is fixedly connected to the output end of the external rotating motor so that the collecting cylinder 43 rotates around the rotating shaft. The collecting frame 44 is fixedly arranged below the collecting cylinder 43. The surface of the collecting frame 44 is a sieve surface, and the size of the sieve holes is smaller than the size of the rhinestones. The collecting frame 44 is connected to the output end of the vibration motor.

[0035] Working principle:

[0036] The front side of the aluminum plate faces upward and is conveyed by the first conveyor belt 21. The side of the aluminum plate is clamped into the clamping groove 25. The mounting shaft 24 drives the flipping disc 23 to rotate. After the flipping disc 23 rotates 180° by itself, the back side of the aluminum plate faces upward. The aluminum plate is conveyed to the separating assembly 3 by the second conveyor belt 22. The front side of the aluminum plate abuts against the upper side of the conveying roller 32, and the back side of the aluminum plate abuts against the belt roller group 31. The scraper 33 shovels the rhinestones on the aluminum plate, and the rhinestones fall through the gap between the conveying rollers 32. Among them, the speed of transporting the aluminum plate by the flipping assembly is matched with the speed of the scraper 33 shoveling the aluminum plate. The fallen rhinestones enter the collection cylinder 43 through the collection hopper 41 and the transition hopper 42. The collection cylinder 43 keeps rotating, separates the rhinestones adhered together into single finished rhinestones, and sifts out the powder and small broken rhinestones through the vibrating sieve, so that qualified rhinestones can be directly collected.

[0037] Specific Embodiment 2: The same parts as in Specific Embodiment 1 will not be described here again. The differences are as follows: Four clamping grooves 25 are formed on the flipping disc 23, and two aluminum plates are arranged on the flipping disc 23 at a time. The four clamping grooves 25 are separated by 90° from each other. The initial state of the flipping disc 23 is that one clamping groove 25 is parallel to the first conveyor belt 21 and clamps an aluminum plate, and the clamping groove 25 perpendicular to the mounting shaft 24 clamps an aluminum plate. The flipping disc 23 rotates 90°, the vertical aluminum plate is transported to the second conveyor belt 22, and a new aluminum plate is clamped in parallel.

[0038] Specific Embodiment 3: The same parts as in Specific Embodiment 1 will not be described here again. The differences are as follows: The clamping mechanism is a clamping jaw. The base of the clamping jaw is fixedly connected to the mounting shaft 24, and the free end of the clamping jaw is connected to the output end of the external clamping motor for clamping the aluminum plate. The number of clamping jaws can be multiple, and the clamping jaws are arranged between the gaps of the conveyor belt so that the clamping jaws can rotate 360° around the mounting shaft. The clamping jaw clamps the aluminum plate with the front side facing upward from the first conveyor belt 21, and rotates 180° through the mounting shaft 24 to turn the front side of the aluminum plate downward and place it on the second conveyor belt 22.

Claims

1. A bead shoveling machine, characterized in that: It includes a conveying component, a separating component (3) and a collecting component (4); the conveying component is located in front of the separating component (3) to support the finished aluminum plate with the drill face facing downwards, and the conveying direction is towards the separating component (3); the separating component (3) includes a pressing module located on the upper side, a receiving module located on the lower side, and a scraper (33) inserted in the receiving module; during operation, the receiving surface of the receiving module supports the drill face of the aluminum plate, the output surface of the pressing module presses against the smooth surface of the aluminum plate, and the output surface of the pressing module has the ability to move towards the outside of the separating component (3) to drive the aluminum plate to move; the blade of the scraper (33) abuts against the surface of the aluminum plate to scrape off the hot drills in contact with the scraper (33).

2. A bead shoveling machine according to claim 1, wherein: The pressing module includes a belt roller set (31); the belt roller set (31) is fixedly arranged on the upper side of the receiving module, the belt surface of the belt roller set (31) is the output surface, and the belt surface abuts against the smooth surface of the aluminum plate to cover and press the entire aluminum plate.

3. A bead shoveling machine according to claim 1, wherein: The receiving module includes conveying rollers (32); there are several through gaps between the conveying rollers (32); the scraper (33) is arranged between the conveying rollers (32), and the conveying rollers (32) are used to receive and transport the aluminum plate through the scraper (33); springs are arranged at the lower ends of the conveying rollers (32), and the springs are kept in a compressed state.

4. A bead shoveling machine according to claim 1, characterized in that: A flipping component (2) is also inserted in the conveying component; the starting part of the conveying component receives the aluminum plate with the drill face facing upwards, and the output part receives the aluminum plate with the drill face facing downwards; the flipping component (2) includes a clamping mechanism and a mounting shaft (24); the clamping mechanism is provided with a limiting groove for receiving and limiting the aluminum plate conveyed from the conveying component; the clamping mechanism is fixedly connected to the outer end of the mounting shaft (24); the mounting shaft (24) has the ability to rotate self - sufficiently to drive the aluminum plate to flip by a limited angle.

5. The beading machine according to claim 4, characterized in that: The starting position and the ending position of the rotation of the limiting groove are both parallel and matched with the conveying surface of the conveying component, so that the aluminum plate is carried on the conveying surface of the conveying component when it is at the starting position and the ending position of the limiting groove.

6. A bead shoveling machine according to claim 4, characterized in that: The clamping mechanism is a flipping disk (23); the center of the flipping disk (23) is fixedly connected to the mounting shaft (24), and the flipping disk (23) is located between the gaps of the conveying component; at least one limiting groove is provided on the flipping disk (23).

7. The beading machine according to claim 4, characterized in that: The collecting component (4) includes a collecting hopper (41); the collecting hopper (41) is fixedly arranged on the lower side of the separating component (3) and is used to receive the separated and dropped hot drills; the opening of the collecting hopper (41) covers at least the entire separating component (3).

8. A bead shoveling machine according to claim 7, characterized in that: The collecting component (4) includes a transition hopper (42), a collecting cylinder (43) and a collecting frame (44); the transition hopper (42) is fixedly arranged at the outlet of the collecting hopper (41), and the outlet of the transition hopper (42) is located on the upper side of one end of the collecting cylinder (43); through holes matching the size of the hot drills are evenly arranged on the side wall of the collecting cylinder (43), a rotating shaft is arranged through the center of the collecting cylinder (43), and the collecting cylinder (43) is fixedly connected to the rotating shaft through a bracket; the rotating shaft is fixedly connected to the output end of an external rotating motor so that the collecting cylinder (43) rotates self - sufficiently around the rotating shaft; the collecting frame (44) is fixedly arranged under the collecting cylinder (43).

9. The bead shoveling machine according to claim 8, characterized in that: The surface of the collection box (44) is a sieve surface, and the size of the sieve holes is smaller than the size of the rhinestones; the collection box (44) is connected to the output end of the vibration motor.

10. A bead shoveling machine according to claim 6, characterized in that: The conveying assembly includes a first conveyor belt (21) and a second conveyor belt (22); the first conveyor belt (21) and the second conveyor belt (22) are respectively arranged on the left and right sides of the mounting shaft (24), and are both driven by independent motors; when the aluminum plate is on the first conveyor belt (21), the side of the aluminum plate with rhinestones faces up; when the aluminum plate is on the second conveyor belt (22), the side of the aluminum plate with rhinestones faces down.

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