Profile steel stacker crane
By introducing clamping mechanism and servo motor-driven flip components into the steel palletizing equipment, combined with the gear-rack structure and the feeding assembly, the problems of inaccurate displacement and positioning during the steel flip are solved, and efficient and safe steel palletizing and scrap processing are achieved.
Patent Information
- Application Number
- CN202422548425.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-22
AI Technical Summary
The existing steel palletizing equipment has problems such as displacement, inaccurate positioning, low safety and low degree of automation during the steel flip process, especially when dealing with waste materials, it has time-consuming and labor-intensive and has safety risks.
The flip assembly driven by clamping mechanism and servo motor is adopted, combined with the walking and lifting mechanism of the gear-rack structure, to achieve accurate positioning and efficient flipping of the steel. It is equipped with a material distributing component to automatically remove waste and use electromagnetic suction cups to accurately grasp and move the steel.
It improves the accuracy and efficiency of steel flip and palletizing, ensures the position stability of steel during flip and movement, reduces manual intervention, reduces safety risks, and realizes automatic waste treatment.
Smart Images

Figure CN223175128U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of punching holes in solar photovoltaic brackets, in particular to a steel section stacker. Background Art
[0002] Photovoltaic racks are the supporting components for photovoltaic power generation, and their use is increasing. Existing rack frames primarily use C- or U-shaped steel. The production process for these C- or U-shaped steel racks typically involves purchasing unprocessed coiled steel from suppliers and then performing a series of processing steps, including unwinding, forming, punching, cutting, and stacking.
[0003] The existing steel section stacking equipment usually has the following problems: (1) When the steel section sent from the previous process is marked steel section scrap, it is usually removed from the conveyor line manually, which is not only time-consuming and labor-intensive, but also unsafe. (2) The flipping assembly of the existing stacking equipment is usually driven by a telescopic cylinder (pneumatic cylinder) to rotate the flip plate, so that the steel section rotates with the flip plate to achieve flipping: on the one hand, the flip plate provides support as a supporting platform during the steel section flipping process. During the steel section flipping process, it is not clamped. Therefore, the steel section is prone to displacement (position offset or skewed forward and backward) during or after flipping, which is not convenient for the robot to pick up the parts and affects the stacking efficiency. On the other hand, the flip plate is driven by a pneumatic cylinder, and the performance of the cylinder in terms of control accuracy, response speed, stability and reliability is slightly inferior, which also affects the stacking efficiency. (3) The walking mechanism and lifting mechanism on the stacking device of the existing stacking equipment usually adopt linear guides or chain drives to achieve walking or lifting, and the positioning accuracy and stability are not high enough. (4) When the steel sections are stacked and sent out, the unloading device of the existing stacking equipment is prone to tipping over because the stacked steel sections are not clamped, posing a safety hazard. Utility Model Content
[0004] In response to the shortcomings of the above-mentioned existing steel section stacking equipment, the applicant provides a steel section stacking machine with a rational structure. A clamping mechanism is provided on the flipping assembly, which clamps the steel section and then drives the flipping by a servo motor, thereby ensuring the position accuracy of the steel section after flipping, improving the control accuracy, response speed, stability and reliability, and improving the stacking efficiency.
[0005] The technical solutions adopted in this utility model are as follows:
[0006] A profiled bar stacker includes a feeding device, a stacking device and a discharging device. The discharging device is arranged on one side of the feeding device, and the stacking device straddles above the feeding device and the discharging device; the discharging section of the feeding device includes a forward position and a reverse position, and a turning mechanism is arranged between the forward position and the reverse position. During operation, the turning mechanism can turn the profiled bar between the forward position and the reverse position; the turning mechanism includes a number of groups of turning components, the turning components are connected to a driving device, the turning components include a clamping component and a pushing component, the clamping component is driven by the driving device to turn. When the profiled bar needs to be turned, the pushing component pushes the profiled bar into or out of the clamping component, and after the clamping component clamps the profiled bar, it is driven by the driving device to turn.
[0007] As a further improvement of the above technical solution:
[0008] The driving device of the turning mechanism uses a turning motor, the turning motor is a servo motor, and the turning motor is connected to a number of groups of turning components through a turning shaft and drives a number of groups of turning components at the same time; the clamping component includes a lower jaw plate, an upper pressing plate and a pneumatic slide table. The lower jaw plate is fixedly sleeved on the turning shaft, the pneumatic slide table is fixed on the lower jaw plate, and the upper pressing plate is slidably arranged on the pneumatic slide table, and the pneumatic slide table can drive the upper pressing plate to slide up and down to loosen or clamp the profiled bar.
[0009] One side part of the mounting plate of the pushing component straddles the forward position of the discharging section, and the other side part straddles the reverse position of the discharging section; on the mounting plate, a first pushing cylinder is arranged on the side part located at the forward position, and a first pushing plate is arranged on the first pushing cylinder facing the clamping component; on the mounting plate, a second pushing cylinder is arranged on the side part located at the reverse position, and a second pushing plate is arranged on the second pushing cylinder facing away from the clamping component.
[0010] The feeding device is provided with a conveying section on the incoming material side of the discharging section. The conveying center of the conveying section and the conveying center of the forward position of the discharging section are on the same straight line. A rear material blocking component is arranged at the end of the forward position in the feeding direction; a number of feeding roller paths and feeding motors are distributed on the conveying section and the discharging section, and the feeding motors are connected to each feeding roller path through a transmission chain; the feeding roller paths and feeding motors of the discharging section are arranged at the forward position.
[0011] The conveying section is provided with a front material blocking component and a number of groups of material deflecting components. Along the profiled bar conveying direction, the front material blocking component is located behind a number of groups of material deflecting components; the front material blocking component includes a material blocking plate component, a rotating shaft and a material blocking cylinder. The front material blocking component is rotatably hinged on the rotating shaft, the rotating shaft is connected to the conveying rack, and the material blocking cylinder is connected to the material blocking plate component; the material deflecting component includes a base, a material deflecting plate and a material deflecting cylinder. The base is connected to the conveying rack, the material deflecting plate is rotatably hinged on the base, and the material deflecting cylinder is connected to the material deflecting plate.
[0012] A discharge support is provided on the discharge track of the discharging device. A transverse movement track is provided on the discharge support. The discharge track is parallel to the steel section conveying direction of the feeding device, and the transverse movement track is perpendicular to the discharge track. A discharge trolley is movably arranged on the transverse movement track, and the discharge trolley is connected to a transverse movement cylinder. A lifting plate is provided on one side of the discharge support. The lifting plate is connected to a lifting cylinder. A second turning rod assembly and a first turning rod assembly or fixed stop rods are arranged at intervals on the lifting plate. The first turning rod assembly and the fixed stop rods are located on the side close to the feeding device. The second turning rod assembly is slidably arranged on the lifting plate in a transverse direction. Third turning rod assemblies are arranged at intervals on the other side of the discharge support. The turning rod seats of the third turning rod assemblies are slidably arranged on the discharge support in a transverse direction, and the third turning rod assemblies are connected to transverse movement cylinders.
[0013] A clamping cylinder is connected between the two third turning rod assemblies. A push plate is provided on the discharge trolley and extends towards the third turning rod assemblies.
[0014] The fixed rod of the first turning rod assembly and the turning rod are hinged by a hinge. The fixed rod is fixed on the lifting plate. The cylinder seat of the first turning rod cylinder is connected to the fixed rod, and the piston rod is connected to the turning rod. The second turning rod assembly and the third turning rod assembly include turning rod seats, material retaining rods and second turning rod cylinders. The material retaining rods are hinged to the turning rod seats. The cylinder seats of the second turning rod cylinders are connected to the turning rod seats, and the piston rods are connected to the material retaining rods.
[0015] The palletizing device adopts the structural form of a cantilever beam. Its cantilever horizontally extends from the column and straddles above the feeding device and the discharging device. A traveling mechanism and a lifting mechanism are provided on the cantilever. A suction cup assembly is provided at the bottom of the lifting mechanism. A number of suction cups are arranged at intervals on the suction cup assembly along the steel section conveying direction. The suction cups adopt electromagnetic suction cups. The traveling mechanism includes a gear box, a traveling motor, a traveling rack and a gear transmission structure. The gear box is slidably arranged on the slide rail of the cantilever through a slider. The traveling rack is fixed on the top surface of the cantilever. The traveling motor is fixed on the side of the gear box. The power output shaft of the traveling motor horizontally penetrates through the gear box. The gear transmission structure is arranged in the gear box. The power output shaft of the traveling motor meshes with the traveling rack through the gear transmission structure. The lifting mechanism includes a lifting rail, a lifting motor, a lifting rack and a lifting transmission gear. The lifting rail is vertically arranged in the gear box in a liftable manner. The lifting rack is fixed on the side of the lifting rail. The lifting motor is fixed on the side of the gear box. The power output shaft of the lifting motor horizontally penetrates through the gear box. The lifting transmission gear is arranged in the gear box. The power output shaft of the lifting motor meshes with the lifting rack through the lifting transmission gear.
[0016] Two cantilevers are provided for the palletizing device. A traveling mechanism and a lifting mechanism are respectively provided on each cantilever. The traveling motor is connected to the gear transmission structures of the traveling mechanisms on the two cantilevers through a first connecting shaft. The lifting motor is connected to the lifting transmission gears of the lifting mechanisms on the two cantilevers through a second connecting shaft.
[0017] The beneficial effects of the present utility model are as follows:
[0018] The flipping mechanism of the present utility model clamps the section steel through the clamping assembly and then flips it, preventing the section steel from shifting during or after flipping, ensuring the position accuracy after flipping, facilitating the rapid operation of the palletizing device, and improving the palletizing efficiency; moreover, before and after the section steel is clamped, it is horizontally pushed by several groups of pushing components respectively, which can prevent the section steel from shifting or tilting forward and backward during movement, and is also more conducive to ensuring the position accuracy of the section steel and improving the palletizing efficiency.
[0019] The present utility model is provided with several groups of material pushing components in the conveying section, and the material pushing components push the section steel waste outwards from the conveying section, thus realizing the automatic removal of the section steel waste, saving time and effort, and improving safety.
[0020] The traveling mechanism and the lifting mechanism of the palletizing device of the present utility model respectively achieve traveling and lifting through the cooperation of gears and racks, with higher positioning accuracy and stability.
[0021] When the palletizing device of the present utility model is palletizing, the turning rod assembly and the fixed stop rod can define the area for palletizing the section steel, facilitating the palletizing device to stack the section steel and preventing the section steel from toppling. When feeding, the clamping cylinder can drive the corresponding third turning rod assembly to slide and clamp the stacked section steel, preventing the section steel from toppling and eliminating potential safety hazards. While the unloading device transfers a bundle of material stacks in the packing area, the palletizing work of the next bundle of material stacks is also carried out simultaneously, saving the waiting time between feeding and palletizing and improving the palletizing efficiency. Description of the Drawings
[0022] Figure 1 It is a schematic structural diagram of the present utility model.
[0023] Figure 2 It is a schematic structural diagram of an embodiment of the feeding device.
[0024] Figure 3 It is a schematic structural diagram of the flipping mechanism.
[0025] Figure 4 It is a schematic structural diagram of the flipping assembly.
[0026] Figure 5 It is a schematic partial structural diagram of the palletizing device.
[0027] Figure 6 It is a schematic structural diagram of the unloading device from one perspective.
[0028] Figure 7 For Figure 6 The enlarged view of part A in
[0029] Figure 8 It is a schematic structural diagram of the unloading device from another perspective.
[0030] Figure 9 Structural schematic diagram of another embodiment of the conveying section of the feeding device.
[0031] Figure 10 Structural schematic diagram of the second material blocking component.
[0032] Figure 11 Structural schematic diagram of the material pushing component.
[0033] In the figure:
[0034] 100. Feeding device; 101. Conveying section; 102. Discharging section; 1021. Forward position; 1022. Reverse position; 1. Feeding roller table; 2. Feeding motor; 3. Flipping mechanism; 31. Flipping component; 311. Clamping component; 3111. Lower jaw plate; 3112. Upper pressing plate; 3113. Pneumatic slide; 312. Material pushing component; 3121. Mounting plate; 3122. First material pushing cylinder; 3123. First material pushing plate; 3124. Second material pushing cylinder; 3125. Second material pushing plate; 32. Flipping shaft; 33. Flipping motor; 4. Rear material blocking component; 21. Front material blocking component; 211. Material blocking plate component; 212. Rotating shaft; 213. Material blocking cylinder; 22. Material pushing component; 221. Base; 222. Material pushing plate; 223. Material pushing cylinder;
[0035] 200. Palletizing device; 5. Column; 6. Cantilever; 7. Traveling mechanism; 71. Gearbox; 72. Traveling motor; 73. Traveling rack; 74. Traveling transmission gear; 75. Traveling transition gear; 76. First connecting shaft; 8. Lifting mechanism; 81. Lifting rail; 82. Lifting motor; 83. Lifting rack; 84. Lifting transmission gear; 85. Second connecting shaft; 9. Suction cup component; 91. Suction cup;
[0036] 300. Discharging device; 10. Discharging track; 11. Discharging support; 111. Transverse movement track; 12. Discharging trolley; 13. Lifting plate; 14. Lifting cylinder; 15. First flipping rod component; 151. Fixed rod; 152. Flipping rod; 153. Hinge; 154. First flipping rod cylinder; 16-1. Second flipping rod component; 16-2. Third flipping rod component; 161. Flipping rod seat; 162. Material blocking rod; 163. Second flipping rod cylinder; 17. Fixed material blocking rod; 18. Clamping cylinder; 19. Pushing plate; 20. Transverse movement cylinder. Specific embodiments
[0037] The following combines the drawings to illustrate the specific embodiments of the present invention.
[0038] As Figure 1 、 Figure 2As shown in the figure, the profiled bar palletizer of the present utility model includes a feeding device 100, a palletizing device 200 and a discharging device 300. The feeding device 100 includes a front conveying section 101 and a rear discharging section 102 along the conveying direction of the profiled bar. The discharging device 300 is arranged on the front side of the discharging section 102. The palletizing device 200 straddles above the discharging section 102 and the discharging device 300. The palletizing device 200 can transfer the profiled bar from the discharging section 102 to the discharging device 300.
[0039] As Figure 2 shown, a number of feeding roller beds 1 are respectively arranged at intervals along the profiled bar conveying direction on the conveying section 101 and the discharging section 102 of the feeding device 100. Feeding motors 2 are respectively arranged on the conveying section 101 and the discharging section 102. The feeding motors 2 are connected to each feeding roller bed 1 through transmission chains to drive each feeding roller bed 1 to roll and convey the profiled bar forward. The discharging section 102 includes a forward position 1021 at the rear side and a reverse position 1022 at the front side. The conveying center of the forward position 1021 is on the same straight line as the conveying center of the conveying section 101. The feeding roller beds 1 and the feeding motors 2 of the discharging section 102 are arranged at the forward position 1021. The profiled bar is directly sent from the conveying section 101 to the forward position 1021 of the discharging section 102. A turning mechanism 3 is arranged between the forward position 1021 and the reverse position 1022. When the profiled bar needs to be turned over, the turning mechanism 3 turns the profiled bar from the forward position 1021 to the reverse position 1022, so that the profiled bar is turned over by 180 degrees. Of course, if necessary, the profiled bar can also be turned from the reverse position 1022 to the forward position 1021 by the turning mechanism 3. A rear baffle assembly 4 is arranged at the end of the forward position 1021 in the feeding direction. The rear baffle assembly 4 can block and stop the conveyed profiled bar, so that the profiled bar stops at the designated position of the forward position 1021, which is convenient for the quick operation of the palletizing device 200 and the turning mechanism 3, ensures the accuracy of the operation and improves the palletizing efficiency; the rear baffle assembly 4 can be adjusted back and forth along the profiled bar direction to adapt to profiled bars of different lengths.
[0040] As Figure 3 shown, the turning mechanism 3 includes a turning assembly 31, a turning shaft 32 and a turning motor 33. In this embodiment, a number of groups of turning assemblies 31 are sleeved on the turning shaft 32 at intervals. One end of the turning shaft 32 is connected to the turning motor 33. The turning motor 33 drives a number of groups of turning assemblies 31 to turn simultaneously through one turning shaft 32, ensuring the synchronism of the turning of each turning assembly 31, ensuring the position accuracy of the profiled bar after turning, and facilitating the quick operation of the palletizing device 200; the turning motor 33 adopts a servo motor. Compared with the cylinder drive in the prior art, the servo motor has higher control accuracy, faster response speed, better stability and reliability, is more conducive to improving the palletizing efficiency, and the servo motor has the advantages of high efficiency, energy conservation and environmental protection, can reduce energy consumption, and will not cause pollution.
[0041] As Figure 4As shown in the figure, the flipping assembly 31 of the flipping mechanism 3 includes a clamping assembly 311 and a pusher assembly 312; the clamping assembly 311 is fixedly sleeved on the flipping shaft 32, and the clamping assembly 311 can flip together with the flipping shaft 32. The clamping assembly 311 includes a lower jaw plate 3111, an upper pressing plate 3112 and a pneumatic slide 3113. The lower jaw plate 3111 is fixedly sleeved on the flipping shaft 32, the pneumatic slide 3113 is fixed on the lower jaw plate 3111, the upper pressing plate 3112 is slidably arranged on the pneumatic slide 3113, and the pneumatic slide 3113 can drive the upper pressing plate 3112 to slide up and down to loosen or clamp the profiled steel. Nylon pads are respectively arranged on the clamping surfaces of the lower jaw plate 3111 and the upper pressing plate 3112 for clamping the profiled steel and on the side surface of the pneumatic slide 3113 facing the profiled steel to prevent the profiled steel from being scratched and ensure the surface quality of the profiled steel. The pusher assembly 312 includes a mounting plate 3121 fixed on the feeding machine frame. One side part of the mounting plate 3121 straddles the forward position 1021 of the discharging section 102, and the other side part straddles the reverse position 1022 of the discharging section 102. A first pusher cylinder 3122 is arranged on the side part of the mounting plate 3121 located at the forward position 1021. A first pusher plate 3123 is arranged on the first pusher cylinder 3122 facing the clamping assembly 311. The first pusher cylinder 3122 can drive the first pusher plate 3123 to move and push the profiled steel into the clamping surface between the lower jaw plate 3111 and the upper pressing plate 3112 of the clamping assembly 311. A second pusher cylinder 3124 is arranged on the side part of the mounting plate 3121 located at the reverse position 1022. A second pusher plate 3125 is arranged on the second pusher cylinder 3124 facing away from the clamping assembly 311. The second pusher cylinder 3124 can drive the second pusher plate 3125 to move and push the flipped profiled steel out from between the clamping surfaces of the lower jaw plate 3111 and the upper pressing plate 3112 of the clamping assembly 311. Nylon pads are respectively arranged on the surfaces of the first pusher plate 3123 and the second pusher plate 3125 in contact with the profiled steel to prevent the profiled steel from being scratched and ensure the surface quality of the profiled steel. After clamping the profiled steel through the clamping assembly 311, the flipping mechanism 3 flips it, preventing the profiled steel from shifting during or after flipping, ensuring the position accuracy after flipping, facilitating the rapid operation of the palletizing device 200, and improving the palletizing efficiency; moreover, before and after the profiled steel is clamped, it is horizontally pushed by several groups of pusher assemblies 312 respectively, which can prevent the profiled steel from shifting in position or tilting forward and backward during movement, and is also more conducive to ensuring the position accuracy of the profiled steel and improving the palletizing efficiency.
[0042] As Figure 9As shown, in other embodiments, in order to achieve automatic removal of profiled steel waste, an induction device (not shown in the figure) may be provided on the conveying section 101 of the feeding device 100. At the same time, a front baffle component 21 and several groups of material pushing components 22 are provided. Along the profiled steel conveying direction, the front baffle component 21 is located behind several groups of material pushing components 22. When the induction device detects the marked profiled steel waste, the front baffle component 21 blocks the profiled steel waste, and several groups of material pushing components 22 push the profiled steel waste outwards from the conveying section 101, thus realizing the automatic removal of profiled steel waste, saving time and effort and improving safety. The material pushing component 22 automatically removes the detected profiled steel waste from the conveying section 101, saving manpower and time, reducing labor costs, and also improving safety. As Figure 10 shown, the front baffle component 21 includes a baffle plate component 211, a rotating shaft 212 and a baffle cylinder 213. The front baffle component 21 is rotatably hinged on the rotating shaft 212. The rotating shaft 212 is fixedly connected to the conveying machine frame. The baffle cylinder 213 is connected to the baffle plate component 211. The baffle cylinder 213 can drive the baffle plate component 211 to rotate around the rotating shaft 212. When baffle is not needed, the baffle cylinder 213 drives the baffle plate component 211 to retract and hide under the feeding roller path 1 of the conveying section 101 to prevent interference with the forward conveying of profiled steel. When baffle is needed, the baffle cylinder 213 drives the baffle plate component 211 to lift and extend upwards from the feeding roller path 1 to intercept the profiled steel waste. As Figure 11 shown, the material pushing component 22 includes a base 221, a material pushing plate 222 and a material pushing cylinder 223. The base 221 is fixed on the conveying machine frame. The material pushing plate 222 is rotatably hinged on the base 221. The material pushing cylinder 223 is connected to the material pushing plate 222. The material pushing cylinder 223 can drive the material pushing plate 222 to rotate. When material pushing is not needed, the material pushing cylinder 223 drives the material pushing plate 222 to retract and avoid outside the profiled steel conveying track to prevent interference with the forward conveying of profiled steel. When material pushing is needed, the material pushing cylinder 223 drives the material pushing plate 222 to lift and push the profiled steel waste outwards.
[0043] As Figure 1 、 Figure 5As shown, the palletizing device 200 adopts the structure of a cantilever beam, including a column 5 erected at the rear side of the feeding device 100 and a cantilever 6 straddling above the feeding device 100 and the discharging device 300. In this embodiment, two columns 5 are arranged at intervals at the rear side of the feeding device 100, and a cantilever 6 horizontally extends forward from each column 5. A traveling mechanism 7 and a lifting mechanism 8 are respectively arranged on each cantilever 6. A suction cup assembly 9 is arranged at the bottom of the lifting mechanism 8. A number of suction cups 91 are arranged at intervals on the suction cup assembly 9 along the section steel conveying direction, and the suction cups 91 adopt electromagnetic suction cups. The traveling mechanism 7 includes a gear box 71, a traveling motor 72, a traveling rack 73 and a gear transmission structure. The gear transmission structure includes a traveling transmission gear 74 and a traveling transition gear 75. The gear box 71 is slidably arranged on the slide rail of the cantilever 6 through a slider. The traveling rack 73 is fixed on the top surface of the cantilever 6. The traveling motor 72 is fixed on the side surface of the gear box 71. The power output shaft of the traveling motor 72 horizontally penetrates through the gear box 71. The traveling transmission gear 74 and the traveling transition gear 75 are arranged in the gear box 71. The traveling transmission gear 74 is sleeved on the power output shaft of the traveling motor 72. The traveling transition gear 75 is arranged between the traveling transmission gear 74 and the traveling rack 73 and meshes with the traveling transmission gear 74 and the traveling rack 73 respectively. The traveling motor 72 drives the gear box 71 to travel on the traveling rack 73 through the gear transmission structure. The traveling motor 72 is connected to the gear transmission structures of the traveling mechanisms 7 on the two cantilevers 6 through a first connecting shaft 76. The traveling motor 72 simultaneously drives the gear boxes 71 of the two traveling mechanisms 7 to travel through the first connecting shaft 76, ensuring the synchronization of traveling and improving the palletizing efficiency. The lifting mechanism 8 includes a lifting rail 81, a lifting motor 82, a lifting rack 83 and a lifting transmission gear 84. The lifting rail 81 is arranged in the gear box 71 in a liftable manner. The suction cup assembly 9 is connected to the bottom of the lifting rail 81. The lifting rack 83 is fixed on the side surface of the lifting rail 81. The lifting motor 82 is fixed on the side surface of the gear box 71. The power output shaft of the lifting motor 82 horizontally penetrates through the gear box 71. The lifting transmission gear 84 is arranged in the gear box 71. The lifting transmission gear 84 is sleeved on the power output shaft of the lifting motor 82. The lifting transmission gear 84 meshes with the lifting rack 83. The lifting motor 82 drives the lifting rail 81 to perform a lifting motion through the cooperation of the lifting transmission gear 84 and the lifting rack 83. The lifting motor 82 is connected to the lifting transmission gears 84 of the lifting mechanisms 8 on the two cantilevers 6 through a second connecting shaft 85. The lifting motor 82 simultaneously drives the lifting rails 81 of the two lifting mechanisms 8 to lift through the first connecting shaft 76, ensuring the synchronization of lifting and improving the palletizing efficiency. The traveling mechanism 7 and the lifting mechanism 8 of the palletizing device 200 respectively achieve traveling and lifting through the gear-rack cooperation, with higher positioning accuracy and stability.
[0044] As Figures 6 to 8As shown in the figure, the unloading device 300 includes two unloading tracks 10 parallel to the steel conveying direction of the feeding device 100. At least two unloading brackets 11 are transversely arranged at intervals on the two unloading tracks 10. A transverse movement track 111 is arranged on each unloading bracket 11, and the transverse movement track 111 is perpendicular to the unloading track 10. An unloading trolley 12 is movably arranged on each transverse movement track 111 respectively. The unloading trolley 12 is connected to a transverse movement cylinder 20, and the transverse movement cylinder 20 can drive the unloading trolley 12 to move along the transverse movement track 111. A lifting plate 13 is arranged on one side of each unloading bracket 11. The lifting plate 13 is connected to a lifting cylinder 14, and the lifting cylinder 14 can drive the lifting plate 13 to lift and lower to place the stacked materials on the unloading trolley 12. Along the conveying direction of the feeding device 100, a first turning rod assembly 15 and a second turning rod assembly 16-1 are arranged at intervals on the lifting plate 13 of the unloading bracket 11 close to the starting end of the conveying direction. The first turning rod assembly 15 is located on the side close to the feeding device 100. The second turning rod assembly 16-1 is slidably arranged on the lifting plate 13 through a slide rail. By adjusting the transverse movement position of the second turning rod assembly 16-1, the width of the stacked materials can be adjusted. A fixed stop rod 17 and a second turning rod assembly 16-1 are arranged at intervals on the lifting plate 13 of the unloading bracket 11 close to the end of the conveying direction. The fixed stop rod 17 is located on the side close to the feeding device 100. The second turning rod assembly 16-1 is slidably arranged on the lifting plate 13 through a slide rail. In other embodiments, the same structure can also be arranged on the lifting plate 13 of each unloading bracket 11, that is, a first turning rod assembly 15 and a second turning rod assembly 16-1 are arranged on each lifting plate 13, or a fixed stop rod 17 and a second turning rod assembly 16-1 are arranged. On each unloading bracket 11, two third turning rod assemblies 16-2 are correspondingly arranged at intervals on the other side opposite to the lifting plate 13. These two third turning rod assemblies 16-2 are slidably arranged on the unloading bracket 11 through a slide rail. The third turning rod assembly 16-2 is connected to a transverse movement cylinder 20, and the transverse movement cylinder 20 can drive the third turning rod assembly 16-2 to move transversely along the slide rail. A clamping cylinder 18 is connected between the two third turning rod assemblies 16-2 on this side of the unloading bracket 11. The cylinder block of the clamping cylinder 18 is connected to the third turning rod assembly 16-2 close to the feeding device 100, and the piston rod is connected to the other third turning rod assembly 16-2. The clamping cylinder 18 can drive the corresponding third turning rod assembly 16-2 to slide to clamp the stacked steel sections to prevent the steel sections from tipping over and eliminate potential safety hazards. When the unloading trolley 12 is in the stacking position (close to the feeding device 100), the second turning rod assembly 16-1, the third turning rod assembly 16-2 and the first turning rod assembly 15 / fixed stop rod 17 are respectively located outside the four corner positions of the unloading trolley 12. During stacking, the turning rod assemblies and the fixed stop rod 17 can define the stacking area of the steel sections, which is convenient for the stacking device 200 to stack the steel sections and avoid the steel sections from tipping over.The first turning rod assembly 15 includes a fixed rod 151, a turning rod 152 and a first turning rod cylinder 154. The fixed rod 151 and the turning rod 152 are hinged by a hinge 153. The fixed rod 151 is fixed on the lifting plate 13. The cylinder block of the first turning rod cylinder 154 is connected to the fixed rod 151, and the piston rod is connected to the turning rod 152. The first turning rod cylinder 154 can drive the turning rod 152 to stand up or turn down. The second turning rod assembly 16-1 and the third turning rod assembly 16-2 have the same structure, and both include a turning rod seat 161, a material retaining rod 162 and a second turning rod cylinder 163. The turning rod seat 161 of the second turning rod assembly 16-1 is slidably arranged on the lifting plate 13, and the turning rod seat 161 of the third turning rod assembly 16-2 is slidably arranged on the slide rail of the unloading support 11. The material retaining rod 162 is hinged to the turning rod seat 161. The cylinder block of the second turning rod cylinder 163 is connected to the turning rod seat 161, and the piston rod is connected to the material retaining rod 162. The second turning rod cylinder 163 can drive the material retaining rod 162 to stand up or turn down. As. Figure 7 As shown, on the unloading trolley 12, push plates 19 are respectively extended and arranged facing the two third turning rod assemblies 16-2. The push plates 19 serve as mechanical limit members and play a limiting role. During palletizing, the unloading trolley 12 is horizontally moved to the palletizing position, the lifting plate 13 is raised to a position higher than the unloading trolley 12, the turning rod 152 of the first turning rod assembly 15 and the material retaining rods 162 of the second turning rod assembly 16-1 and the third turning rod assembly 16-2 stand up, and the palletizing device 200 starts to palletize the profiled steel. After a bundle of materials is palletized, the clamping cylinder 18 drives the third turning rod assembly 16-2 to move and clamp the material stack. The lifting plate 13 is lowered to a position lower than the unloading trolley 12, and the material stack is placed on the unloading trolley 12 along with the trend. The material retaining rod 162 of the second turning rod assembly 16-1 on the lifting plate 13 turns down. The transverse movement cylinder 20 drives the unloading trolley 12 and the third turning rod assembly 16-2 to send the material stack out of the palletizing position to the packing area. After the material stack is removed from the palletizing position, the lifting plate 13 rises again, and the material retaining rod 162 of the second turning rod assembly 16-1 on the lifting plate 13 stands up again. The palletizing device 200 continues to palletize the materials. When the unloading trolley 12 horizontally moves the material stack to the packing area, the third turning rod assembly 16-2 that moves out horizontally with the unloading trolley 12 turns down its material retaining rod 162, and then the transverse movement cylinder 20 drives the unloading trolley 12 and the two third turning rod assemblies 16-2 to move back to the palletizing position. After returning, the material retaining rods 162 of the two third turning rod assemblies 16-2 stand up, and the next bundle of material stack is conveyed according to the above steps. This cycle continues until all the profiled steel palletizing work is completed. While the unloading device 300 transfers a bundle of material stack in the packing area, the palletizing work of the next bundle of material stack is also carried out simultaneously, saving the waiting time between material feeding and palletizing and improving the palletizing efficiency.
[0045] The above description is an explanation of the present utility model, not a limitation thereof. Without departing from the spirit of the present utility model, the present utility model can be modified in any form.
Claims
1. A profiled bar stacker, comprising a feeding device (100), a stacking device (200) and a discharging device (300), the discharging device (300) is arranged on one side of the feeding device (100), and the stacking device (200) straddles above the feeding device (100) and the discharging device (300); characterized in that: The discharging section (102) of the feeding device (100) includes a forward position (1021) and a reverse position (1022). A turning mechanism (3) is arranged between the forward position (1021) and the reverse position (1022). During operation, the turning mechanism (3) can turn the profiled bar between the forward position (1021) and the reverse position (1022). The turning mechanism (3) includes several groups of turning components (31). The turning components (31) are connected to a driving device. The turning component (31) includes a clamping component (311) and a pusher component (312). The clamping component (311) is driven by the driving device to turn. When the profiled bar needs to be turned, the pusher component (312) pushes the profiled bar into or out of the clamping component (311). After the clamping component (311) clamps the profiled bar, it is driven by the driving device to turn.
2. The steel section stacker according to claim 1, wherein: The driving device of the turning mechanism (3) uses a turning motor (33). The turning motor (33) is a servo motor. The turning motor (33) is connected to several groups of turning components (31) through a turning shaft (32) and drives several groups of turning components (31) simultaneously. The clamping component (311) includes a lower jaw plate (3111), an upper pressing plate (3112) and a pneumatic slide table (3113). The lower jaw plate (3111) is fixedly sleeved on the turning shaft (32). The pneumatic slide table (3113) is fixed on the lower jaw plate (3111). The upper pressing plate (3112) is slidably arranged on the pneumatic slide table (3113). The pneumatic slide table (3113) can drive the upper pressing plate (3112) to slide up and down to loosen or clamp the profiled bar.
3. The steel section stacker according to claim 1, characterized in that: One side part of the mounting plate (3121) of the pusher component (312) straddles the forward position (1021) of the discharging section (102), and the other side part straddles the reverse position (1022) of the discharging section (102). On the mounting plate (3121), a first pusher cylinder (3122) is arranged on the side part located at the forward position (1021). A first pusher plate (3123) is arranged on the first pusher cylinder (3122) facing the clamping component (311). On the mounting plate (3121), a second pusher cylinder (3124) is arranged on the side part located at the reverse position (1022). A second pusher plate (3125) is arranged on the second pusher cylinder (3124) facing away from the clamping component (311).
4. The steel section stacking machine according to claim 1, wherein: The feeding device (100) is provided with a conveying section (101) on the incoming material side of the discharging section (102). The conveying center of the conveying section (101) and the conveying center of the forward position (1021) of the discharging section (102) are located on the same straight line. A rear stop component (4) is arranged at the end of the forward position (1021) in the feeding direction. Several feeding roller paths (1) and feeding motors (2) are distributed on the conveying section (101) and the discharging section (102). The feeding motors (2) are connected to the respective feeding roller paths (1) through a transmission chain. The feeding roller paths (1) and the feeding motors (2) of the discharging section (102) are arranged at the forward position (1021).
5. The steel section stacker according to claim 4, characterized in that: A front material stop assembly (21) and several groups of material pushing assemblies (22) are arranged on the conveying section (101). Along the steel section conveying direction, the front material stop assembly (21) is located behind several groups of material pushing assemblies (22); the front material stop assembly (21) includes a material stop plate assembly (211), a rotating shaft (212) and a material stop cylinder (213). The front material stop assembly (21) is rotatably hinged on the rotating shaft (212), the rotating shaft (212) is connected to the conveying machine frame, and the material stop cylinder (213) is connected to the material stop plate assembly (211); the material pushing assembly (22) includes a base (221), a material pushing plate (222) and a material pushing cylinder (223). The base (221) is connected to the conveying machine frame, the material pushing plate (222) is rotatably hinged on the base (221), and the material pushing cylinder (223) is connected to the material pushing plate (222).
6. The steel section stacker according to claim 1, characterized in that: A discharging support (11) is arranged on the discharging track (10) of the discharging device (300). A transverse movement track (111) is arranged on the discharging support (11). The discharging track (10) is parallel to the steel section conveying direction of the feeding device (100), and the transverse movement track (111) is perpendicular to the discharging track (10); a discharging trolley (12) is movably arranged on the transverse movement track (111), and the discharging trolley (12) is connected to a transverse movement cylinder (20); a lifting plate (13) is arranged on one side of the discharging support (11), the lifting plate (13) is connected to a lifting cylinder (14), and a second turning rod assembly (16 - 1) and a first turning rod assembly (15) or a fixed stop rod (17) are arranged at intervals on the lifting plate (13). The first turning rod assembly (15) and the fixed stop rod (17) are located on the side close to the feeding device (100), and the second turning rod assembly (16 - 1) is slidably arranged on the lifting plate (13) in a transverse movement manner; a third turning rod assembly (16 - 2) is arranged at intervals on the other side of the discharging support (11). The turning rod seat (161) of the third turning rod assembly (16 - 2) is slidably arranged on the discharging support (11) in a transverse movement manner, and the third turning rod assembly (16 - 2) is connected to a transverse movement cylinder (20).
7. The steel section stacker according to claim 6, characterized in that: A clamping cylinder (18) is connected between two third turning rod assemblies (16 - 2); a push plate (19) is arranged on the discharging trolley (12) and extends towards the third turning rod assembly (16 - 2).
8. The steel section stacker according to claim 6, characterized in that: The fixed rod (151) and the turning rod (152) of the first turning rod assembly (15) are hinged through a hinge (153). The fixed rod (151) is fixed on the lifting plate (13). The cylinder seat of the first turning rod cylinder (154) is connected to the fixed rod (151), and the piston rod is connected to the turning rod (152); the second turning rod assembly (16 - 1) and the third turning rod assembly (16 - 2) include a turning rod seat (161), a stop rod (162) and a second turning rod cylinder (163). The stop rod (162) is hinged on the turning rod seat (161). The cylinder seat of the second turning rod cylinder (163) is connected to the turning rod seat (161), and the piston rod is connected to the stop rod (162).
9. The steel section stacker according to claim 1, characterized in that: The palletizing device (200) adopts the structural form of a cantilever beam. Its cantilever (6) horizontally extends from the column (5) and straddles above the feeding device (100) and the discharging device (300). A traveling mechanism (7) and a lifting mechanism (8) are arranged on the cantilever (6). A suction cup assembly (9) is arranged at the bottom of the lifting mechanism (8). A number of suction cups (91) are arranged on the suction cup assembly (9) at intervals along the section steel conveying direction. The suction cups (91) adopt electromagnetic suction cups. The traveling mechanism (7) includes a gear box (71), a traveling motor (72), a traveling rack (73) and a gear transmission structure. The gear box (71) is slidably arranged on the slide rail of the cantilever (6) through a slider. The traveling rack (73) is fixed on the top surface of the cantilever (6). The traveling motor (72) is fixed on the side of the gear box (71). The power output shaft of the traveling motor (72) horizontally penetrates through the gear box (71). The gear transmission structure is arranged in the gear box (71). The power output shaft of the traveling motor (72) meshes with the traveling rack (73) through the gear transmission structure. The lifting mechanism (8) includes a lifting rail (81), a lifting motor (82), a lifting rack (83) and a lifting transmission gear (84). The lifting rail (81) is arranged in the gear box (71) in a liftable manner. The lifting rack (83) is fixed on the side of the lifting rail (81). The lifting motor (82) is fixed on the side of the gear box (71). The power output shaft of the lifting motor (82) horizontally penetrates through the gear box (71). The lifting transmission gear (84) is arranged in the gear box (71). The power output shaft of the lifting motor (82) meshes with the lifting rack (83) through the lifting transmission gear (84).
10. The steel section stacker according to claim 9, characterized in that: The palletizing device (200) is provided with two cantilevers (6). A traveling mechanism (7) and a lifting mechanism (8) are respectively arranged on each cantilever (6). The traveling motor (72) connects the gear transmission structures of the traveling mechanisms (7) on the two cantilevers (6) through a first connecting shaft (76). The lifting motor (82) connects the lifting transmission gears (84) of the lifting mechanisms (8) on the two cantilevers (6) through a second connecting shaft (85).