Intelligent core column manufacturing equipment
Through the temperature sensor of the intelligent core column production equipment and the hydraulically driven clamping assembly, the problems of instability and inaccurate heating are solved, and the stability and quality improvement of core column production are achieved.
Patent Information
- Application Number
- CN202421979705.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The clamping of existing core column production equipment is unstable, which causes the core column to easily deviate during the pressing process, and the heating temperature is difficult to accurately control, affecting production quality.
The intelligent core column production equipment is adopted to sense temperature changes using temperature sensors, and the core column is secured through arc-shaped clamping plates and hydraulic cylinder-driven upper and lower clamping components, and precise heating control is performed through the flame sprinkler.
The stable clamping and precise heating of the core column during the pressing process are achieved, improving production quality and consistency.
Smart Images

Figure CN223176018U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of core column production equipment, in particular to an intelligent core column manufacturing equipment. Background Art
[0002] The glass core column is one of the main components of optoelectronic devices, which is sintered and pressed by a special glass ring and an exhaust tail pipe. It has various structures, large demand, and strict requirements for external dimensions and sealing strength. At present, most core column production equipment manually places the upper core column and the lower core column in a fixture, then heats the core column, and then manually pulls a lever to press the upper core column against the lower core column. However, the current fixture has unstable clamping, often shows an offset phenomenon during the pressing process, seriously affecting the production quality, and most of the heating temperature can only be judged manually by workers, with a relatively large error. Content of the Utility Model
[0003] The purpose of the utility model is to provide an intelligent core column manufacturing equipment to solve the above problems.
[0004] To solve the above technical problems, the utility model adopts the following technical solutions:
[0005] An intelligent core column manufacturing equipment of the utility model includes a support frame and a workbench installed on the top of the support frame. A top plate is connected above the workbench through a vertical plate. Both the workbench and the top plate are rotatably connected with a first rotating shaft through bearings. The bottom of the first rotating shaft is driven by a driving component installed on the workbench. The top plate is also connected with a second rotating shaft through a bearing. The second rotating shaft is connected with the first rotating shaft through a linkage component. A hydraulic cylinder is connected to the bottom of the second rotating shaft. The telescopic end of the hydraulic cylinder is connected with an upper clamping component. A lower clamping component is arranged directly below the upper clamping component. The lower clamping component is driven to rotate by a first motor installed on the top surface of the workbench. Heating components are arranged on both sides of the lower clamping component.
[0006] Further, the driving component includes a second motor and a speed reducer connected to each other. The speed reducer is fixed at the bottom of the workbench and connected to the bottom of the first rotating shaft.
[0007] Further, the linkage component includes pulley wheels connected to the tops of the first rotating shaft and the second rotating shaft. The two pulley wheels are connected by a belt.
[0008] Further, the upper clamping assembly and the lower clamping assembly have the same structure, and both include a connecting block. The connecting block is connected to the output end of the first motor and the telescopic end of the hydraulic cylinder. Four arc-shaped clamping plates are arranged on the outer side of the connecting block. A T-shaped rod is connected to the inner wall of the arc-shaped clamping plate, and the other end of the T-shaped rod is slidably connected to a chute opened on the connecting block. A spring is sleeved on the rod body of the T-shaped rod.
[0009] Further, a temperature sensor is connected to the top of the output end of the first motor.
[0010] Further, the heating assembly includes a plurality of flame nozzles installed on the workbench, and the end of the flame nozzle is connected to a flame gun.
[0011] Compared with the prior art, the beneficial technical effects of the present utility model are as follows:
[0012] The present utility model can sense temperature changes through a temperature sensor, with more reasonable control. Moreover, the upper core column and the lower core column are firmly clamped by arc-shaped clamping plates, ensuring stability, avoiding deviation during pressing, and greatly improving production quality. Description of the Drawings
[0013] The following further describes the present utility model with reference to the drawings.
[0014] Figure 1 It is the front view of the intelligent core column manufacturing equipment of the present utility model;
[0015] Figure 2 It is the side view of the intelligent core column manufacturing equipment of the present utility model;
[0016] Figure 3 It is the top view of the lower clamping assembly;
[0017] Description of the reference numerals: 1, support frame; 2, workbench; 3, vertical plate; 4, top plate; 5, first rotating shaft; 6, second rotating shaft; 7, hydraulic cylinder; 8, upper clamping assembly; 9, lower clamping assembly; 10, first motor; 11, second motor; 12, speed reducer; 13, flame nozzle; 14, connecting block; 15, arc-shaped clamping plate; 16, T-shaped rod; 17, chute; 18, spring; 19, temperature sensor. Detailed Description of the Invention
[0018] As Figures 1-3 shown, an intelligent core column manufacturing equipment includes a support frame 1 and a workbench 2 installed on the top of the support frame 1.
[0019] Above the workbench 2, a top plate 4 is connected by a vertical plate 3. On both the workbench 2 and the top plate 4, a first rotating shaft 5 is rotatably connected by bearings. The bottom of the first rotating shaft 5 is driven by a driving assembly installed on the workbench 2. The driving assembly includes a second motor 11 and a speed reducer 12 connected to each other. The speed reducer 12 is fixed to the bottom of the workbench 2 and connected to the bottom of the first rotating shaft 5.
[0020] On the top plate 4, a second rotating shaft 6 is also connected by a bearing. The second rotating shaft 6 is connected to the first rotating shaft 5 through a linkage assembly. The linkage assembly includes pulley wheels connected to the tops of the first rotating shaft 5 and the second rotating shaft 6. The two pulley wheels are connected by a belt.
[0021] The bottom of the second rotating shaft 6 is connected to a hydraulic cylinder 7. The telescopic end of the hydraulic cylinder 7 is connected to an upper clamping assembly 8. Directly below the upper clamping assembly 8, there is a lower clamping assembly 9. The lower clamping assembly 9 is driven to rotate by a first motor 10 installed on the top surface of the workbench 2. The top of the output end of the first motor 10 is connected to a temperature sensor 19.
[0022] The upper clamping assembly 8 and the lower clamping assembly 9 have the same structure, and both include a connecting block 14. The connecting block 14 is connected to the output end of the first motor 10 and the telescopic end of the hydraulic cylinder 7. On the outer side of the connecting block 14, there are four arc-shaped clamping plates 15. On the inner wall of the arc-shaped clamping plate 15, a T-shaped rod 16 is connected. The other end of the T-shaped rod 16 is slidably connected to a chute 17 opened on the connecting block 14. A spring 18 is sleeved on the rod body of the T-shaped rod 16.
[0023] On both sides of the lower clamping assembly 9, there are heating assemblies. The heating assemblies include a plurality of flame nozzles 13 installed on the workbench 2. The end of the flame nozzle 13 is connected to a flame gun.
[0024] The hydraulic cylinder 7, the first motor 10, the second motor 11, and the temperature sensor 19 are all controlled by a controller installed on one side of the workbench 2. The controller is a prior art, and its specific structure will not be described in detail here.
[0025] The operation process of the present utility model is as follows:
[0026] In use, the upper core column and the lower core column are respectively clamped on the upper clamping assembly 8 and the lower clamping assembly 9, and the core column is clamped by four arc-shaped clamping plates 15 to prevent it from moving. Then, the first motor 10 is started to make the lower core column start to rotate. At the same time, the flame spraying pipe 13 sprays fire on the lower core column for heating. When the temperature sensor 19 senses that the temperature has been heated to the specified value, the first motor 10 stops working. Then, the hydraulic cylinder 7 drives the lower core column to descend, so that the upper core column is engaged with the lower core column. Then, the second motor 11 is started, and the hydraulic cylinder 7 is driven to rotate slightly through the linkage assembly, thereby driving the upper core column to rotate slightly, making the connection between the upper core column and the lower core column more stable.
[0027] The embodiments described above are only descriptions of the preferred modes of the present invention, and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, various deformations and improvements made by those of ordinary skill in the art to the technical solutions of the present invention shall fall within the protection scope determined by the claims of the present invention.
Claims
1. An intelligent core column manufacturing device, characterized in that: It includes a support frame (1) and a workbench (2) installed on the top of the support frame (1). Above the workbench (2), a top plate (4) is connected through a vertical plate (3). On both the workbench (2) and the top plate (4), a first rotating shaft (5) is rotatably connected through bearings. The bottom of the first rotating shaft (5) is driven by a driving component installed on the workbench (2). On the top plate (4), a second rotating shaft (6) is also connected through a bearing. The second rotating shaft (6) is connected to the first rotating shaft (5) through a linkage component. The bottom of the second rotating shaft (6) is connected to a hydraulic cylinder (7). The telescopic end of the hydraulic cylinder (7) is connected to an upper clamping component (8). Directly below the upper clamping component (8), there is a lower clamping component (9). The lower clamping component (9) is driven to rotate by a first motor (10) installed on the top surface of the workbench (2). Heating components are provided on both sides of the lower clamping component (9).
2. The intelligent core column manufacturing device according to claim 1, characterized in that: The driving component includes a second motor (11) and a speed reducer (12) connected to each other. The speed reducer (12) is fixed to the bottom of the workbench (2) and is connected to the bottom of the first rotating shaft (5).
3. The intelligent core column manufacturing equipment according to claim 1, wherein: The linkage component includes pulley wheels connected to the tops of the first rotating shaft (5) and the second rotating shaft (6). The two pulley wheels are connected by a belt.
4. The intelligent core column manufacturing equipment according to claim 1, characterized in that: The upper clamping component (8) and the lower clamping component (9) have the same structure. Both include a connecting block (14). The connecting block (14) is connected to the output end of the first motor (10) and the telescopic end of the hydraulic cylinder (7). Four arc-shaped clamping plates (15) are provided on the outer side of the connecting block (14). A T-shaped rod (16) is connected to the inner wall of the arc-shaped clamping plate (15). The other end of the T-shaped rod (16) is slidably connected to a chute (17) opened on the connecting block (14). A spring (18) is sleeved on the rod body of the T-shaped rod (16).
5. The intelligent core column manufacturing device according to claim 4, wherein: The top of the output end of the first motor (10) is connected to a temperature sensor (19).
6. The intelligent core column manufacturing device according to claim 1, characterized in that: The heating component includes a number of flame nozzles (13) installed on the workbench (2). The end of the flame nozzle (13) is connected to a flame sprayer.