Novel water jet loom

By introducing reverse osmosis film filtration and driving motor cleaning structure into the water jet loom, the scale blockage problem is solved, the working efficiency and fabric quality of the water jet loom are improved, and the cleaning process is simplified.

CN223176326UActive Publication Date: 2025-08-01JIANGSU LIANMAI CHEMICAL FIBER CO LTD
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Patent Information

Application Number
CN202422148906.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-08-01
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

The mineral ions in the unfiltered water in traditional water jet looms may form scale, blocking nozzles and pipes, affecting the spray pressure and flow rate, reducing the efficiency of the loom and fabric quality, and mineral residues affect the color and feel of the fabric.

Method used

Design a new water jet loom that includes a filtering mechanism and a cleaning mechanism. Use reverse osmosis membrane to filter water and clean it through a drive motor and brush, combined with valve control, to achieve water filtration and reverse flushing to avoid scale formation and impurity residue.

Benefits of technology

Effectively reduce water hardness and impurities, prevent scale blockage, improve the efficiency of the water spray system, ensure the quality of fabrics, and simplify the cleaning process of reverse osmosis films, and improve cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a novel water-jet loom and aims to solve the problems that mineral ions in current water may form incrustation in a water spray system of the loom to block a nozzle and a pipeline and influence the water spray pressure and flow, so that the working efficiency of the loom and the quality of fabrics are reduced, minerals in hard water may remain on the fabrics, and the quality of the fabrics is affected. The filtering mechanism comprises a filtering cylinder arranged on one side of a machine body, an L-shaped frame is fixedly connected between the bottom of the filtering cylinder and the machine body, the end, close to the machine body, of the filtering cylinder communicates with a water inlet pipe, the water inlet pipe is connected with a spray head in the machine body, one end of the filtering cylinder is open, and the other end of the filtering cylinder is open. The water spraying device has the advantages that mineral ions are prevented from forming scale in a water spraying system of the weaving machine, blocking a nozzle and a pipeline and influencing the water spraying pressure and flow so as to reduce the working efficiency of the weaving machine and the quality of fabrics, and mineral substances in water are prevented from possibly remaining on the fabrics and influencing the color and the hand feeling of the fabrics.
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Description

Technical Field

[0001] The utility model relates to the field of water jet looms, in particular to a new type of water jet loom. Background Technique

[0002] A water jet loom is a shuttleless loom that uses a jet of water to draw the weft yarn through the shed. The weaving work of the equipment is completed on the workbench. The water jet loom uses a jet of water to draw the weft yarn through the shed. The obtained fabric will be conducted to the cloth winding roller through the first plush guide cloth roller and the second plush guide cloth roller. The fabric will be wound around the cloth winding roller, and finally the packing operation will be completed.

[0003] Traditional water jet looms directly spray unfiltered water. The unfiltered water has a high hardness and a large number of impurities. Since hard water contains a large number of mineral ions such as calcium and magnesium, during the operation of the water jet loom, these mineral ions may form scale in the water spraying system of the loom, clogging the nozzles and pipelines, affecting the water spraying pressure and flow rate, thereby reducing the working efficiency of the loom and the quality of the fabric. The minerals in the hard water may also remain on the fabric, affecting the color and feel of the fabric. Therefore, it is necessary to design a new technical solution to solve this problem. Content of the Utility Model

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art, meet the actual needs, and provide a new type of water jet loom to solve the technical problems that mineral ions in the current water may form scale in the water spraying system of the loom, clog the nozzles and pipelines, affect the water spraying pressure and flow rate, thereby reducing the working efficiency of the loom and the quality of the fabric, and the minerals in the hard water may also remain on the fabric, affecting the color and feel of the fabric.

[0005] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is: design a new type of water jet loom, including:

[0006] A filtering mechanism, the filtering mechanism includes a filtering cylinder arranged on one side of the machine body. A fixing connection is provided between the bottom of the filtering cylinder and the machine body by an L-shaped frame. One end of the filtering cylinder close to the machine body is communicated with a water inlet pipe, and the water inlet pipe is connected to a nozzle in the machine body. One end of the filtering cylinder is open, and a cylinder cover is arranged at the opening of the filtering cylinder. A conduit is communicated in the middle of the cylinder cover. A reverse osmosis film is installed between the cylinder cover and the bottom end of the inner cavity of the filtering cylinder. The reverse osmosis film is cylindrical;

[0007] A cleaning mechanism, the cleaning mechanism includes a driving motor installed in the middle of one end of the filtering cylinder away from the cylinder cover. A connecting disk is arranged inside the reverse osmosis film. The driving end of the driving motor rotates through the filtering cylinder and is connected to the connecting disk. Cleaning plates are fixedly connected to both sides of the surface of the connecting disk. Brushes are fixedly connected to one ends of the two cleaning plates close to the reverse osmosis film.

[0008] Preferably, a first valve is installed on the water inlet pipe, a second valve is installed on the conduit, a sewage discharge pipe is communicated with the reverse osmosis membrane, and the sewage discharge pipe penetrates through the filter cylinder. A third valve is installed on the sewage discharge pipe, and a cleaning pipe is communicated with the water inlet pipe on the left side of the first valve. A fourth valve is installed on the cleaning pipe.

[0009] Preferably, an upper sealing plug is fixedly connected to one end of the cylinder cover away from the conduit, and a rubber limiting ring is installed at the bottom end of the inner cavity of the filter cylinder.

[0010] Preferably, a sealing bearing is installed at the connection between the driving end of the driving motor and the filter cylinder.

[0011] Preferably, bolts penetrate through the surface of the cylinder cover, and the bolts are threadedly connected with the surface of the filter cylinder.

[0012] Preferably, both the sealing plug and the rubber limiting ring are elastic, and the inner diameter of the rubber limiting ring is adapted to the outer diameter of the cylindrical reverse osmosis membrane.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. Through the combination of structures such as a reverse osmosis membrane, a water inlet pipe, a conduit, a filter cylinder, a driving motor, a connection disk, a cleaning plate, and a brush, the present utility model filters water through the reverse osmosis membrane, thereby reducing the hardness of water and a large amount of impurities in the water, thus avoiding the formation of water scale by mineral ions in the water spraying system of the loom, blocking the nozzles and pipelines, affecting the water spraying pressure and flow rate, thereby reducing the working efficiency of the loom and the quality of the fabric. At the same time, it is also avoided that the minerals in the water may remain on the fabric, affecting the color and feel of the fabric. And when the reverse osmosis membrane is blocked and affects the water filtration efficiency, by starting the driving motor to drive the connection disk to rotate, the impurities adsorbed on the inner surface of the reverse osmosis membrane can be cleaned in cooperation with the brush, thus eliminating the need for manual disassembly of the reverse osmosis membrane for cleaning, and greatly improving the cleaning efficiency of the reverse osmosis membrane.

[0015] 2. Through the combination of structures such as a first valve, a second valve, a third valve, a fourth valve, a water inlet pipe, a conduit, a cleaning pipe, and a sewage discharge pipe, when cleaning the reverse osmosis membrane, the first valve and the second valve are closed, then the third valve and the fourth valve are opened, and then the filtered water is placed into the filter cylinder through the cleaning pipe, so as to be able to perform reverse flushing on the reverse osmosis membrane, and then the sewage is discharged through the sewage discharge pipe, thereby improving the cleaning effect of the reverse osmosis membrane. [[ID=...]] BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is the overall front view of the present utility model;

[0017] Figure 2 Schematic diagram of the overall structure of the filtering mechanism of the present utility model;

[0018] Figure 3 Overall sectional view of the filtering mechanism of the present utility model.

[0019] In the figure: 1, machine body; 2, L-shaped frame; 21, filter cylinder; 22, cylinder cover; 23, bolt; 24, conduit; 25, second valve; 26, sealing plug; 3, sewage discharge pipe; 31, third valve; 4, driving motor; 41, sealing bearing; 42, connecting plate; 43, cleaning plate; 44, brush; 5, water inlet pipe; 51, first valve; 52, cleaning pipe; 53, fourth valve; 6, reverse osmosis membrane; 61, rubber limit ring. Specific embodiments

[0020] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments:

[0021] Embodiment 1: A new type of water jet loom, see Figures 1 to 3 , including:

[0022] Filtering mechanism, the filtering mechanism includes a filter cylinder 21 arranged on one side of the machine body 1, an L-shaped frame 2 is fixedly connected between the bottom of the filter cylinder 21 and the machine body 1, a water inlet pipe 5 is communicated with one end of the filter cylinder 21 close to the machine body 1, the water inlet pipe 5 is connected to a spray head in the machine body 1, one end of the filter cylinder 21 is open, a cylinder cover 22 is arranged at the opening of the filter cylinder 21, a conduit 24 is communicated with the middle of the cylinder cover 22, a reverse osmosis membrane 6 is installed between the cylinder cover 22 and the bottom end of the inner cavity of the filter cylinder 21, and the reverse osmosis membrane 6 is cylindrical;

[0023] Cleaning mechanism, the cleaning mechanism includes a driving motor 4 installed in the middle of one end of the filter cartridge 21 away from the cartridge cover 22. A connecting disk 42 is arranged inside the reverse osmosis membrane 6. The driving end of the driving motor 4 rotates through the filter cartridge 21 and is connected to the connecting disk 42. Both sides of the surface of the connecting disk 42 are fixedly connected with cleaning plates 43. One ends of the two cleaning plates 43 close to the reverse osmosis membrane 6 are fixedly connected with brushes 44. During operation, it is communicated with the water source water pipe through the conduit 24, and then water enters the inside of the reverse osmosis membrane 6 through the conduit 24. Thus, water is filtered through the reverse osmosis membrane 6, thereby reducing the hardness of the water and a large amount of impurities in the water. Thus, the filtered water is sprayed through the nozzle on the body 1 through the water inlet pipe 5 for textile, thereby avoiding the formation of scale in the water spraying system of the loom, blocking the nozzles and pipelines, affecting the water spraying pressure and flow rate, thereby reducing the working efficiency of the loom and the quality of the fabric. At the same time, it is also avoided that the minerals in the water may remain on the fabric, affecting the color and feel of the fabric, and may even have an adverse impact on subsequent processing procedures such as printing and dyeing. And when the reverse osmosis membrane 6 is blocked and affects the water filtration efficiency, by starting the driving motor 4 to drive the connecting disk 42 to rotate, the impurities adsorbed on the inner surface of the reverse osmosis membrane 6 can be cleaned in cooperation with the brushes 44. Thus, there is no need for personnel to manually disassemble and clean the reverse osmosis membrane 6, thereby greatly improving the cleaning efficiency of the reverse osmosis membrane 6.

[0024] Specifically, refer to Figure 1 — Figure 3 A first valve 51 is installed on the water inlet pipe 5, a second valve 25 is installed on the conduit 24, a sewage discharge pipe 3 is communicated with the reverse osmosis membrane 6, and the sewage discharge pipe 3 penetrates through the filter cartridge 21. A third valve 31 is installed on the sewage discharge pipe 3. A cleaning pipe 52 is communicated with the water inlet pipe 5 on the left side of the first valve 51. A fourth valve 53 is installed on the cleaning pipe 52. When cleaning the reverse osmosis membrane 6, the first valve 51 and the second valve 25 are closed, then the third valve 31 and the fourth valve 53 are opened, and then the filtered water is placed in the filter cartridge 21 through the cleaning pipe 52, so that the reverse osmosis membrane 6 can be backwashed, and then the sewage is discharged through the sewage discharge pipe 3, thereby improving the cleaning effect of the reverse osmosis membrane 6.

[0025] Furthermore, refer to Figure 3 One end of the cartridge cover 22 away from the conduit 24 is fixedly connected with an upper sealing plug 26. A rubber limiting ring 61 is installed at the bottom end of the inner cavity of the filter cartridge 21. Both the sealing plug 26 and the rubber limiting ring 61 have elasticity, and the inner diameter of the rubber limiting ring 61 is adapted to the outer diameter of the cylindrical reverse osmosis membrane 6. By placing the rubber limiting ring 61 outside the reverse osmosis membrane 6 and the sealing plug 26 inside the reverse osmosis membrane 6, the stability of the reverse osmosis membrane 6 in the filter cartridge 21 is improved.

[0026] It should be noted that, refer to Figure 3, a sealing bearing 41 is installed at the connection between the driving end of the driving motor 4 and the filter cartridge 21. Through the setting of the sealing bearing 41, the sealing effect of the connection between the driving end of the driving motor 4 and the filter cartridge 21 is improved.

[0027] It should be noted that, referring to Figure 2 , a bolt 23 penetrates through the surface of the cylinder cover 22, and the bolt 23 is threadedly connected to the surface of the filter cartridge 21. Through the bolt 23, it is not only convenient to stably fix the cylinder cover 22, but also convenient to disassemble the cylinder cover 22 to replace the reverse osmosis film 6.

[0028] In addition, the components designed in the present utility model are all common standard components or components known to those skilled in the art. Their structures and principles can all be known by those skilled in the art through technical manuals or obtained through conventional experimental methods. Those skilled in the art can fully implement them without further elaboration. The content protected by the present utility model does not involve improvements to the internal structure and method.

[0029] The embodiments disclosed in the present utility model are preferred embodiments, but are not limited thereto. Those of ordinary skill in the art can easily understand the spirit of the present utility model based on the above embodiments and make different extensions and changes. However, as long as they do not depart from the spirit of the present utility model, they are within the protection scope of the present utility model.

Claims

1. A new type of water jet loom, characterized in that, Including: A filtering mechanism, the filtering mechanism includes a filter cylinder (21) arranged on one side of the machine body (1). There is an L-shaped frame (2) fixedly connected between the bottom of the filter cylinder (21) and the machine body (1). One end of the filter cylinder (21) close to the machine body (1) is communicated with a water inlet pipe (5), and the water inlet pipe (5) is connected to a spray head inside the machine body (1). One end of the filter cylinder (21) is open, and a cylinder cover (22) is arranged at the opening of the filter cylinder (21). A conduit (24) is communicated in the middle of the cylinder cover (22). An anti-osmosis membrane (6) is installed between the cylinder cover (22) and the bottom end of the inner cavity of the filter cylinder (21). The anti-osmosis membrane (6) is cylindrical. A cleaning mechanism, the cleaning mechanism includes a driving motor (4) installed in the middle of the end of the filter cylinder (21) far from the cylinder cover (22). A connecting disk (42) is arranged inside the anti-osmosis membrane (6). The driving end of the driving motor (4) rotates through the filter cylinder (21) and is connected to the connecting disk (42). Both sides of the surface of the connecting disk (42) are fixedly connected with cleaning plates (43). One ends of the two cleaning plates (43) close to the anti-osmosis membrane (6) are fixedly connected with brushes (44).

2. The novel water jet loom according to claim 1, characterized in that, A first valve (51) is installed on the water inlet pipe (5), a second valve (25) is installed on the conduit (24), a sewage discharge pipe (3) is communicated with the anti-osmosis membrane (6), and the sewage discharge pipe (3) penetrates through the filter cylinder (21). A third valve (31) is installed on the sewage discharge pipe (3). A cleaning pipe (52) is communicated with the water inlet pipe (5) on the left side of the first valve (51). A fourth valve (53) is installed on the cleaning pipe (52).

3. A novel water jet loom according to claim 1, characterized in that, One end of the cylinder cover (22) far from the conduit (24) is fixedly connected with an upper sealing plug (26). A rubber limiting ring (61) is installed at the bottom end of the inner cavity of the filter cylinder (21).

4. A novel water jet loom according to claim 1, characterized in that, A sealing bearing (41) is installed at the connection of the driving end of the driving motor (4) and the filter cylinder (21).

5. A novel water jet loom according to claim 1, characterized in that, Bolts (23) penetrate through the surface of the cylinder cover (22), and the bolts (23) are threadedly connected with the surface of the filter cylinder (21).

6. A novel water jet loom according to claim 3, characterized in that, Both the sealing plug (26) and the rubber limiting ring (61) are elastic, and the inner diameter of the rubber limiting ring (61) is adapted to the outer diameter of the cylindrical anti-osmosis membrane (6).