Dye vat flow control device

Abstract

The utility model relates to the technical field of textile, in particular to a dye vat flow control device which comprises a flow sensor, an electric control valve and a controller. Wherein the flow sensor is installed on a water inlet pipeline of the dye vat, the electric control valve is installed on the water inlet pipeline of the dye vat, and the controller is installed on the console. In the actual working process, the flow sensor monitors the flow at the water inlet pipeline of the dye vat in real time, and transmits the detected result to the controller, so that the controller can control the flow at the water pipeline through the electric control valve according to the result monitored by the flow sensor, and therefore, the dye vat is protected. By means of the mode that real-time monitoring and automatic control are combined, accurate control over the flow of the solution in the dye vat is achieved, the consistency of the dyeing quality and the production efficiency are improved, and resource waste and manual intervention cost are reduced.

Description

Technical Field

[0001] This application relates to the field of textile technology, and particularly to a flow control device for a dyeing vat. Background Art

[0002] In the printing and dyeing industry, the dyeing vat is one of the core devices for containing and processing dyeing solutions.

[0003] Currently, the flow control of dyeing vats mostly relies on manual operation and empirical judgment. Usually, the flow control method of dyeing vats generally uses a traditional flow meter combined with a manual valve for adjustment. However, this method lacks accuracy and real-time performance, easily leads to unstable dyeing quality and waste of resources, and has a slow response speed and low control accuracy, unable to meet the high-end printing and dyeing requirements. Therefore, further improvement can be made. Summary of the Invention

[0004] In order to achieve precise control of the solution flow rate in the dyeing vat and improve the consistency of dyeing quality and production efficiency, this application provides a flow control device for a dyeing vat.

[0005] The flow control device for a dyeing vat provided by this application adopts the following technical solutions:

[0006] A flow control device for a dyeing vat includes

[0007] A flow sensor installed in the water inlet pipe of the dyeing vat for monitoring the flow rate at the water inlet pipe;

[0008] An electric control valve installed in the water inlet pipe of the dyeing vat for controlling the flow rate at the water inlet pipe;

[0009] And a controller installed on the control console and used to control the flow rate at the water pipe through the electric control valve according to the results monitored by the flow sensor.

[0010] By adopting the above technical solutions, during the actual working process, the flow sensor monitors the flow rate at the water inlet pipe of the dyeing vat in real time and simultaneously transmits the detected results to the control, enabling the control to control the flow rate at the water pipe through the electric control valve according to the results monitored by the flow sensor. In this way, through the combination of real-time monitoring and automatic control, precise control of the solution flow rate in the dyeing vat is achieved, the consistency of dyeing quality and production efficiency are improved, and waste of resources and the cost of manual intervention are reduced.

[0011] Optionally, the control console includes an upright frame, an operation console, and a data console. The operation console and the data console are respectively installed on the left and right sides of the top of the upright frame, and the controller is installed on the operation console. The data console is used to place materials such as operation manuals.

[0012] By adopting the above technical solution, the console and the data table are both arranged on the vertical frame so that workers can refer to and compare with the data table during the operation process.

[0013] Optionally, the vertical frame includes a vertical rod and a base, and the vertical rod and the base are detachably connected.

[0014] By adopting the above technical solution, since the vertical rod and the base are detachably connected, the vertical rod and the base can be disassembled and assembled, which is convenient for storage and transfer. At the same time, the vertical rod and the base are used to assemble the vertical frame, and its structure is relatively simple and the overall weight is relatively light, which is convenient for moving and transferring.

[0015] Optionally, the base includes a pipe sleeve and support feet arranged and installed on the outer peripheral surface of the pipe sleeve, and the support feet are arranged at uniform intervals circumferentially, and the pipe sleeve is used for inserting and installing the vertical rod.

[0016] Optionally, the pipe sleeve is square tubular, the number of the support feet is four, and the four support feet are respectively installed at the four corner ends of the pipe sleeve; the support feet are in the shape of angle plates, and one end of the support foot is provided with a square opening, one end of the square opening is fixedly connected to the bottom edge of the corresponding corner end in a fitting manner, and the other end of the square opening is fixedly connected to the edge of the corresponding corner end in a fitting manner.

[0017] By adopting the above technical solution, four support feet are used to form a support structure at the bottom, and the support is relatively stable. At the same time, the angle plate shape of the support feet is used to further reduce the structural weight of the entire bracket and realize the lightweight of the vertical frame. In addition, by means of the square opening, each support foot and the side surface of the pipe sleeve are filled around to form a triangular support shape, and its support structure has strong strength.

[0018] Optionally, the console is arranged to incline forward, and a first flange portion is formed at the bottom of the console for supporting the controller to be placed.

[0019] By adopting the above technical solution, by using the inclined setting of the console and the first flange portion at the same time, the controller is placed in an inclined manner, which is more convenient for workers to view the bread data of the controller and operate the panel of the controller.

[0020] Optionally, the inclination angle of the console is adjustable.

[0021] Optionally, a second flange portion is formed on the inner side surface of the console, and the inner end of the second flange portion is rotatably connected to the vertical rod; a strip-shaped groove is formed on the second flange portion and extends along its length direction; a sliding groove is formed vertically on the vertical frame, a sliding member is slidably arranged in the sliding groove, a screw rod portion extends outward from the sliding member, the screw rod portion is slidably inserted into the strip-shaped groove in the console, and is locked by a nut.

[0022] By adopting the above technical solution, by using the strip-shaped groove on the second flange portion, the sliding groove on the vertical frame, and the sliding member in the sliding groove, the console can swing up and down around its rotating end to adjust the tilt angle of the console.

[0023] Optionally, the data table is horizontally arranged, and the data table and the vertical frame are detachably connected.

[0024] By adopting the above technical solution, since the data table and the vertical frame are detachably connected, the data table can be disassembled and maintained.

[0025] In summary, the present application includes at least one of the following beneficial technical effects:

[0026] 1. During the actual working process, the flow sensor monitors the flow rate at the water inlet pipe of the dyeing vat in real time, and at the same time transmits the detected result to the controller, so that the controller can control the flow rate at the water pipe through the electric control valve according to the result monitored by the flow sensor, so as to realize the precise control of the solution flow rate in the dyeing vat by combining real-time monitoring and automatic control, improve the consistency of dyeing quality and production efficiency, and reduce resource waste and manual intervention costs;

[0027] 2. The console and the data table are both arranged on the vertical frame, so that workers can refer to and compare with the data table during the operation process;

[0028] 3. By using the inclined setting of the console and the first flange portion at the same time, the controller is placed in an inclined manner, which is more convenient for workers to view the bread data of the controller and operate the panel of the controller;

[0029] 4. By using the strip-shaped groove on the second flange portion, the sliding groove on the vertical frame, and the sliding member in the sliding groove, the console can swing up and down around its rotating end to adjust the tilt angle of the console. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 is the overall structural schematic diagram of a dyeing vat flow control device of the present application.

[0031] Figure 2 is the structural schematic diagram of the console in a dyeing vat flow control device of the present application.

[0032] Figure 3 is the structural schematic diagram of the support feet in the console of the present application.

[0033] Figure 4 is the bottom view of the connection position between the console and the vertical frame support in the present application.

[0034] Description of the reference numerals:

[0035] 1. Flow sensor; 2. Electric control valve; 3. Controller; 4. Dyeing vat; 5. Water inlet pipe; 6. Console; 61. Stand; 611. Vertical rod; 612. Base; 613. Pipe sleeve; 614. Support foot; 615. Square opening; 62. Control console; 621. First flange portion; 622. Second flange portion; 623. Strip-shaped groove; 624. Slide groove; 625. Sliding member; 626. Screw portion; 627. Nut; 63. Data table. Detailed implementation manners

[0036] The following further describes the present application in detail with reference to the Figures 1-4 accompanying drawings.

[0037] An embodiment of the present application discloses a flow control device for a dyeing vat.

[0038] Referring to Figure 1 , a flow control device for a dyeing vat 4 includes a flow sensor 1, an electric control valve 2, and a controller 3; wherein, the flow sensor 1 is installed on the water inlet pipe 5 of the dyeing vat 4 for monitoring the flow rate at the water inlet pipe 5 and transmitting the monitored result to the controller 3. The electric control valve 2 is installed on the water inlet pipe 5 of the dyeing vat 4, and the controller 3 is installed on the console 6, and the controller 3 is used to control the flow rate at the water pipe through the electric control valve 2 according to the result monitored by the flow sensor 1.

[0039] Referring to Figure 2 , in this embodiment, the console 6 includes a stand 61, a control console 62, and a data table 63; wherein, the control console 62 and the data table 63 are respectively installed on the left and right sides of the top of the stand 61, and the controller 3 is installed on the control console 62, and the data table 63 is used for placing materials such as operation manuals.

[0040] Referring to Figure 2 and Figure 3 , specifically, in this embodiment, the stand 61 includes a vertical rod 611 and a base 612, and the base 612 includes a pipe sleeve 613 and support feet 614 installed on the outer peripheral surface of the pipe sleeve 613. Among them, the vertical rod 611 is in a square tube shape, and the upper and lower ends of the vertical rod 611 are sealed. Correspondingly, the pipe sleeve 613 is in a square tube shape, and the bottom of the vertical rod 611 is inserted and connected into the pipe sleeve 613, so that a pluggable connection is formed between the vertical rod 611 and the base 612. The number of the support feet 614 is four, and they are respectively installed at the four corner ends of the pipe sleeve 613. Each support foot 614 is in an angle plate shape. A square opening 615 is formed at the connecting end of the support foot 614, and one end of the square opening 615 is fixedly connected to the bottom edge of the corresponding corner end in a fitting manner, and the other end of the square opening 615 is fixedly connected to the edge of the corresponding corner end in a fitting manner.

[0041] Reference Figure 2 Specifically, in this embodiment, the console 62 is inclined forward, and a first flange portion 621 is formed at the bottom of the console 62. The first flange portion 621 extends outward to support the placement of the controller 3, so that the controller 3 is placed in an inclined manner, which is more convenient for workers to view the bread data of the controller 3 and operate the panel of the controller 3.

[0042] Reference Figure 2 And Figure 3 , a second flange portion 622 is formed on the inner side surface of the console 62. The second flange portion 622 extends downward, and the inner end of the second flange portion 622 is rotatably connected to the vertical rod 611. A strip-shaped groove 623 is formed on the second flange portion 622, and the strip-shaped groove 623 extends along its length direction. Correspondingly, a sliding groove 624 is formed vertically on the stand 61. A sliding member 625 is slidably arranged in the sliding groove 624. A screw rod portion 626 extends outward from the sliding member 625. The screw rod portion 626 is slidably inserted into the strip-shaped groove 623 in the console 62 and is locked by a nut 627.

[0043] In the actual use process, by using the strip-shaped groove 623 on the second flange portion 622, the sliding groove 624 on the stand 61, and the sliding member 625 in the sliding groove 624, the console 62 can swing up and down around its rotating end to adjust the inclination angle of the console 62.

[0044] With reference to Figure 2 , specifically, in this embodiment, the data table 63 is horizontally arranged, and the data table 63 and the stand 61 are threadedly connected by screws to form a detachable connection, so as to facilitate the disassembly and maintenance of the data table 63.

[0045] The implementation principle of a flow control device for a dyeing vat 4 in an embodiment of the present application is as follows: In the actual working process, the flow sensor 1 monitors the flow rate at the water inlet pipe 5 of the dyeing vat 4 in real time, and at the same time transmits the detected result to the control, so that the control can control the flow rate at the water pipe through the electric control valve 2 according to the result monitored by the flow sensor 1. By combining real-time monitoring and automatic control, the precise control of the solution flow rate in the dyeing vat 4 is achieved, improving the consistency of the dyeing quality and the production efficiency, and reducing the resource waste and the cost of manual intervention.

[0046] The above are all preferred embodiments of the present application. The protection scope of the present application is not limited by this. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A flow control device for a dyeing vat, characterized in that: including a flow sensor (1) installed in the water inlet pipe (5) of the dyeing vat (4) for monitoring the flow rate at the water inlet pipe (5); an electric control valve (2) installed in the water inlet pipe (5) of the dyeing vat (4) for controlling the flow rate at the water inlet pipe (5); and a controller (3) installed on the console (6) and used to control the flow rate of the water pipe through the electric control valve (2) according to the result monitored by the flow sensor (1); the console (6) includes an upright frame (61), an operation console (62), and a data table (63). The operation console (62) and the data table (63) are respectively installed on the left and right sides of the top of the upright frame (61), and the controller (3) is installed on the operation console (62). The data table (63) is used to place the operation manual; the upright frame (61) includes a vertical rod (611) and a base (612). The vertical rod (611) and the base (612) are in a pluggable connection; the base (612) includes a pipe sleeve (613) and support feet (614) arranged on the outer peripheral surface of the pipe sleeve (613), and the support feet (614) are arranged at uniform intervals in the circumferential direction. The pipe sleeve (613) is used for the vertical rod (611) to be inserted and installed.

2. The flow control device for a dyeing vat according to claim 1, wherein: the pipe sleeve (613) is in a square tube shape, the number of the support feet (614) is four, and the four support feet (614) are respectively installed at the four corner ends of the pipe sleeve (613); the support feet (614) are in an angle plate shape, and one end of the support foot (614) is provided with a square opening (615). One end of the square opening (615) is fixedly connected to the bottom edge of the corresponding corner end in a fitting manner, and the other end of the square opening (615) is fixedly connected to the edge of the corresponding corner end in a fitting manner.

3. The flow control device for a dyeing vat according to claim 1, characterized in that: the operation console (62) is inclined forward, and a first flange portion (621) is formed at the bottom of the operation console (62) for supporting the controller (3) to be placed.

4. The flow control device for a dyeing vat according to claim 3, wherein: the inclination angle of the operation console (62) is adjustable.

5. The flow control device for a dyeing vat according to claim 4, characterized in that: a second flange portion (622) is formed on the inner side surface of the operation console (62). The inner end of the second flange portion (622) is rotatably connected to the vertical rod (611); a strip-shaped groove (623) is formed on the second flange portion (622) and extends along its length direction; a sliding groove (624) is formed vertically on the upright frame (61), and a sliding member (625) is slidably arranged in the sliding groove (624). The sliding member (625) extends outwards with a screw portion (626). The screw portion (626) is slidably inserted into the strip-shaped groove (623) in the operation console (62) and is locked by a nut (627).

6. The flow control device for a dyeing vat according to claim 1, wherein: the data table (63) is horizontally arranged, and the data table (63) and the upright frame (61) are in a detachable connection.

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