Detection device for hydraulic system
Through the design of the lifting mechanism and the protection and cleaning mechanism, the problem of inflexible support frame height adjustment in the hydraulic system detection device is solved, and the efficiency and accuracy of the inspection process are achieved.
Patent Information
- Application Number
- CN202422467917.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-12
AI Technical Summary
Most of the support frames of existing hydraulic system detection devices are fixed, and their height cannot be flexibly adjusted according to different heights and different layouts, resulting in a lot of time and labor costs in the inspection process.
The lifting mechanism is adopted, including a cap plate, tooth plate, rotary block and connecting snaps. The height adjustment of the support frame is achieved through gear meshing, and a protection and cleaning mechanism is equipped to ensure flexible connection between the pressure gauge and the detection point and accurate measurement.
It realizes highly flexible adjustment according to the detection points, reduces time and labor cost investment, and improves the flexibility and accuracy of detection.
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Figure CN223177866U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hydraulic systems, in particular to a detection device for a hydraulic system. Background Art
[0002] The function of a hydraulic system is to increase the acting force by changing the pressure. A complete hydraulic system consists of five parts, namely, a power element, an actuator, a control element, an auxiliary element, and hydraulic oil. The hydraulic system can be divided into two categories: a hydraulic transmission system and a hydraulic control system. The hydraulic transmission system mainly functions to transmit power and motion, while the hydraulic control system is required to make the output of the hydraulic system meet specific performance requirements. Generally, the so-called hydraulic system mainly refers to the hydraulic transmission system. The hydraulic system needs to use a detection device to perform pressure detection.
[0003] The patent document with the application number 202121967593.0 discloses a pressure detection device for a hydraulic system, including a pressure gauge and a three-way pipe. The bottom of the pressure gauge is communicated with the three-way pipe. The right side of the three-way pipe is communicated with an oil inlet pipe. The left side of the three-way pipe is communicated with an oil outlet pipe. The outer side of the oil outlet pipe is fixedly installed with two pipe clamp valves. The top of the oil outlet pipe is fixedly installed with a viscometer on the opposite side of the two pipe clamp valves and the detection end extends into the oil outlet pipe. The outer side of the pressure gauge is fixedly installed with a number of buffer springs.
[0004] During the long-term navigation of a ship, the hydraulic system will be affected by various factors such as seawater corrosion, vibration, and temperature changes, resulting in a decline in performance or even a failure. Therefore, it is necessary to regularly detect the ship's hydraulic system to maintain the normal operation of the ship. By using a pressure gauge to detect the pressure values at various points in the hydraulic system to ensure that they are within the normal range. However, most of the support frames of the existing pressure gauges are fixed and cannot flexibly adjust their heights according to the detection points with different heights and layouts. Usually, different support parts are replaced to achieve the connection and measurement between the pressure gauge and the detection point, which may consume a large amount of time and labor costs. Summary of the Utility Model
[0005] The utility model discloses a detection device for a hydraulic system, aiming to solve the technical problem that during the long-term navigation of a ship, the hydraulic system will be affected by various factors such as seawater corrosion, vibration, and temperature changes, resulting in a decline in performance or even a failure. Therefore, it is necessary to regularly detect the ship's hydraulic system to maintain the normal operation of the ship. By using a pressure gauge to detect the pressure values at various points in the hydraulic system to ensure that they are within the normal range. However, most of the support frames of the existing pressure gauges are fixed and cannot flexibly adjust their heights according to the detection points with different heights and layouts. Usually, different support parts are replaced to achieve the connection and measurement between the pressure gauge and the detection point, which may consume a large amount of time and labor costs.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] A detection device for a hydraulic system, comprising a detection element interface and a pressure gauge, wherein a valve and two support frames are provided on the circumferential outer wall of the detection element interface, wherein the valve is fixedly connected to the pressure gauge, and further comprising:
[0008] Lifting mechanism: located on one side of the pressure gauge, the lifting mechanism includes two rotary cover plates, two tooth plates and two rotary blocks, a gear is provided on one outer wall of the rotary cover plate, the rotary block passes through one outer wall of the rotary cover plate, and a mounting rod and a connecting block are provided on the circumferential outer wall of the rotary block, the connecting block is hinged with a connecting buckle, one end of the connecting buckle is meshed with the teeth on the gear, and one outer wall of the rotary block is connected to a fixing frame through a bearing, and a limiting ring is provided on the outer wall of the rotary cover plate away from the gear, and the limiting ring is located between two adjacent teeth on the tooth plate;.
[0009] Protection mechanism: located on the outer wall of the pressure gauge;
[0010] Cleaning mechanism: located on one side of the pressure gauge.
[0011] When testing the hydraulic system, first install the pressure gauge on the valve, then use the protective mechanism to protect the outer wall of the pressure gauge, and then pry the mounting rod, so that one end of the connecting buckle drives the gear to rotate, which will also drive the rotary cover plate to rotate. The rotation of the rotary cover plate will drive the limiting ring of the spiral on the back to cooperate with the teeth on the toothed plate, thereby realizing the up and down movement of the toothed plate in the support frame. The setting of the connecting buckle can control the rise and fall of the toothed plate, and also has a braking function to prevent the toothed plate from falling. Then, according to the connection height between the valve and the pressure gauge, the height of the toothed plate in the support frame is adjusted. The device can flexibly adjust the height of the toothed plate on the support frame according to the distance between the pressure gauge and the valve of the detection element interface, thereby improving its practicality and flexibility, and reducing time and manpower costs.
[0012] In a preferred solution, the protective mechanism includes two protective covers and a transparent protective plate. The protective covers are clamped on the outside of the pressure gauge. The inner wall of the protective cover is provided with three reset springs, and the three reset springs are evenly distributed. A mounting ring is provided on the outer wall of one side of the two protective covers, and a threaded groove is provided on the circumferential inner wall of the mounting ring. The transparent protective plate is connected to the inner wall of the threaded groove by threads.
[0013] The protective cover is snap - connected to the outside of the pressure gauge. Both protective covers are arc - shaped half - rings that wrap around the outer wall of the pressure gauge. Then, the connection between the two protective covers is fixed by bolts. The transparent protection plate protects the pressure gauge while facilitating the viewing of the values, preventing the pressure gauge from being separated from the valve due to collision, and facilitating the pressure gauge to detect the pressure inside the interface of the detection element. The reset spring provided mainly buffers the vibration generated by the impact of the outside world on the pressure gauge, improving the accuracy of the pressure detection value of the pressure gauge for the interface of the detection element.
[0014] In a preferred solution, the cleaning mechanism includes a scraping rod. A limiting groove is provided on the outer wall of one side of the mounting ring. The scraping rod is hinged to the outer wall of one side of the transparent protection plate near the central position. One end of the scraping rod is provided with a moving block, and the moving block is slidably connected to the inner wall of the limiting groove.
[0015] When there is oil stain or dust on the surface of the transparent protection plate, the scraping rod can be rotated. The scraping rod rotates around the central position of the transparent protection plate. Then, one end of the scraping rod drives the moving block to slide and make a circular motion in the limiting groove, thereby scraping the dust on the surface of the transparent protection plate.
[0016] As can be seen from the above, a detection device for a hydraulic system includes a detection element interface and a pressure gauge. The outer circumferential wall of the detection element interface is provided with a valve and two support frames. The valve is fixedly connected to the pressure gauge, and further includes:
[0017] Lifting mechanism: Located on one side of the pressure gauge. The lifting mechanism includes two rotary covers, two toothed plates, and two rotary blocks. A gear is provided on the outer wall of one side of the rotary cover. The rotary block penetrates through the outer wall of one side of the rotary cover, and the outer circumferential wall of the rotary block is provided with a mounting rod and a connecting block. The connecting block is hinged with a connecting buckle, and one end of the connecting buckle meshes with the teeth on the gear. The outer wall of one side of the rotary block is connected to a fixed frame through a bearing. A limiting ring is provided on the outer wall of the rotary cover away from the gear, and the limiting ring is located between two adjacent teeth on the toothed plate;
[0018] Protection mechanism: Located on the outer wall of the pressure gauge;
[0019] Cleaning mechanism: Located on one side of the pressure gauge. The detection device for a hydraulic system provided by the present utility model has the technical effect of being able to flexibly adjust the height of the toothed plate on the support frame according to the distance between the pressure gauge and the valve of the detection element interface, improving its practicability and flexibility, and reducing the input of time and labor costs. Brief Description of the Drawings
[0020] Figure 1 It is a schematic diagram of the overall structure of a detection device for a hydraulic system proposed by the present utility model.
[0021] Figure 2 Schematic diagram of the protection mechanism and cleaning mechanism of a detection device for a hydraulic system proposed by the present utility model.
[0022] Figure 3 Schematic diagram of the connection buckle structure of a detection device for a hydraulic system proposed by the present utility model.
[0023] Figure 4 Schematic diagram of the lifting mechanism structure of a detection device for a hydraulic system proposed by the present utility model.
[0024] In the drawings: 1, detection element interface; 2, protective cover; 3, rotating cover plate; 4, support rod; 5, support frame; 6, pressure gauge; 7, return spring; 8, mounting ring; 9, limiting groove; 10, transparent protection plate; 11, moving block; 12, scraping rod; 13, gear; 14, rotating block; 15, connection buckle; 16, mounting rod; 17, limiting ring; 18, toothed plate; 19, connecting plate; 20, fixing frame. Detailed implementation manners
[0025] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Usually, the components of the embodiments of the present application described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the present application to be protected, but only represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present application.
[0026] A detection device for a hydraulic system disclosed by the present utility model is mainly applied to the situation that during the long-term navigation of a ship, the hydraulic system will be affected by various factors such as seawater corrosion, vibration, and temperature change, resulting in performance degradation or even failure. Therefore, it is necessary to regularly detect the ship's hydraulic system to maintain the normal operation of the ship. The pressure values at various points in the hydraulic system are detected through a pressure gauge to ensure that they are within the normal range. However, most of the support frames of the existing pressure gauges are fixed and cannot flexibly adjust their heights according to the detection points with different heights and different layouts. Usually, different support parts are replaced to achieve the connection and measurement between the pressure gauge and the detection point, which may consume a large amount of time and labor costs.
[0027] Refer to Figure 1 、 Figure 3 and Figure 4A detection device for a hydraulic system includes a detection element interface 1 and a pressure gauge 6. The outer wall of the detection element interface 1 is provided with a valve and two support frames 5. The valve is fixedly connected to the pressure gauge 6. The device also includes:
[0028] Lifting mechanism: Located on one side of the pressure gauge 6, the lifting mechanism includes two rotary cover plates 3, two tooth plates 18 and two rotary blocks 14. A gear 13 is provided on the outer wall of one side of the rotary cover plate 3. The rotary block 14 penetrates the outer wall of one side of the rotary cover plate 3, and a mounting rod 16 and a connecting block are provided on the circumferential outer wall of the rotary block 14. The connecting block is hinged with a connecting buckle 15, one end of the connecting buckle 15 is engaged with the teeth on the gear 13, and one side of the outer wall of the rotary block 14 is connected to a fixing frame 20 through a bearing. A limiting ring 17 is provided on the outer wall of the rotary cover plate 3 away from the gear 13. The limiting ring 17 is located between two adjacent teeth on the tooth plate 18;
[0029] Protection mechanism: located on the outer wall of the pressure gauge 6;
[0030] Cleaning mechanism: located on one side of the pressure gauge 6.
[0031] The fixing frame 20 is fixedly connected to an inner wall of one side of the supporting frame 5 , so as to provide support and limit functions for the rotary cover plate 3 and the lifting mechanism.
[0032] During specific use, the limiting ring 17 is a vortex structure. When the limiting ring 17 rotates clockwise or counterclockwise, it cooperates with the teeth on the tooth plate 18 to control the tooth plate 18 to rise or fall.
[0033] Among them, one end of the connecting buckle 15 is an "L"-shaped structure. This arrangement makes it easy for the connecting buckle 15 to move the teeth on the gear 13 as the mounting rod 16 is pried, thereby driving the gear 13, the rotary cover plate 3 and the limit ring 17 to rotate.
[0034] Specifically, when testing the hydraulic system, the pressure gauge 6 is first installed on the valve, and then the protective mechanism is used to protect the outer wall of the pressure gauge 6, and then the mounting rod 16 is pried, so that one end of the connecting buckle 15 drives the gear 13 to rotate, and at the same time, the rotary cover plate 3 is driven to rotate. The rotation of the rotary cover plate 3 drives the limiting ring 17 of the back spiral to cooperate with the teeth on the toothed plate 18, thereby realizing the up and down movement of the toothed plate 18 in the support frame 5. The setting of the connecting buckle 15 can control the rise and fall of the toothed plate 18, and also has a braking function to prevent the toothed plate 18 from falling. Then, according to the connection height between the valve and the pressure gauge 6, the height of the toothed plate 18 in the support frame 5 is adjusted. This device can flexibly adjust the height of the toothed plate 18 on the support frame 5 according to the distance between the pressure gauge 6 and the valve of the detection element interface 1, thereby improving its practicality and flexibility and reducing time and manpower cost investment.
[0035] Reference Figure 1 and Figure 2 , in a preferred embodiment, the protection mechanism includes two protection covers 2 and a transparent protection plate 10. The protection covers 2 are snap-fitted on the outer side of the pressure gauge 6. Three return springs 7 are provided on the inner wall of the protection cover 2. The three return springs 7 are evenly distributed. An installation ring 8 is provided on the outer wall of one side of the two protection covers 2. A threaded groove is provided on the inner circumferential wall of the installation ring 8. The transparent protection plate 10 is threadedly connected to the inner wall of the threaded groove.
[0036] Among them, a support rod 4 is provided on the outer circumferential wall of the protection cover 2. A connecting plate 19 is provided on the outer wall of one side of the toothed plate 18. One end of the support rod 4 is connected to the outer wall of one side of the connecting plate 19. Such a setting facilitates the toothed plate 18 on the support frame 5 to synchronously adjust the height of the support rod 4 according to the height positions of the protection cover 2 and the pressure gauge 6. The support rod 4 can provide support and limit functions for the protection cover 2 and the pressure gauge 6.
[0037] Specifically, the protection cover 2 is snap-fitted on the outer side of the pressure gauge 6. The two protection covers 2 are both arc-shaped half-rings covering the outer wall of the pressure gauge 6. Then the connection part of the two protection covers 2 is fixed by bolts. The provided transparent protection plate 10 facilitates viewing the value while protecting the pressure gauge 6, avoids the pressure gauge 6 being separated from the valve due to collision, and facilitates the pressure gauge 6 to detect the pressure inside the detection element interface 1. The provided return spring 7 mainly buffers the vibration generated by the impact of the outside world on the pressure gauge 6, and improves the accuracy of the pressure detection value of the pressure gauge 6 for the detection element interface 1.
[0038] Reference Figure 1 and Figure 2 , in a preferred embodiment, the cleaning mechanism includes a scraping rod 12. A limiting groove 9 is provided on the outer wall of one side of the installation ring 8. The scraping rod 12 is hinged on the outer wall of the transparent protection plate 10 near the central position. A moving block 11 is provided at one end of the scraping rod 12. The moving block 11 is slidably connected to the inner wall of the limiting groove 9.
[0039] Specifically, when there is oil stain or dust on the surface of the transparent protection plate 10, the scraping rod 12 can be rotated. The scraping rod 12 takes the central position of the transparent protection plate 10 as the center of the circle. Then one end of the scraping rod 12 drives the moving block 11 to slide in the limiting groove 9 and make a circular motion, so as to scrape off the dust on the surface of the transparent protection plate 10.
[0040] Working principle: When detecting a hydraulic system, first install the pressure gauge 6 on the valve, then use the protection mechanism to protect the outer wall of the pressure gauge 6, and then pry the installation rod 16, so that one end of the connecting buckle 15 drives the gear 13 to rotate, and at the same time, it will also drive the rotary cover plate 3 to rotate. The rotation of the rotary cover plate 3 will drive the limit ring 17 on the back helix to cooperate with the teeth on the tooth plate 18, so as to realize the up and down movement of the tooth plate 18 in the support frame 5. The setting of the connecting buckle 15 can control the rise and fall of the tooth plate 18, and also has a braking function to prevent the tooth plate 18 from falling. Then, according to the connection height between the valve and the pressure gauge 6, the height of the tooth plate 18 in the support frame 5 is adjusted.
[0041] As mentioned above, it is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. The substitution may be the substitution of part of the structure, device, and method steps, or a complete technical solution. Any equivalent substitution or change made according to the technical solution of the present invention and its inventive concept shall be covered within the protection scope of the present invention.
Claims
1. A detection device for a hydraulic system, comprising a detection element interface (1) and a pressure gauge (6), characterized in that, The circumferential outer wall of the detection element interface (1) is provided with a valve and two support frames (5). The valve is fixedly connected to the pressure gauge (6), and further includes: A lifting mechanism: located on one side of the pressure gauge (6). The lifting mechanism includes two rotary covers (3), two toothed plates (18), and two rotary blocks (14). A gear (13) is provided on the outer wall of one side of the rotary cover (3). The rotary block (14) penetrates through the outer wall of one side of the rotary cover (3), and an installation rod (16) and a connecting block are provided on the circumferential outer wall of the rotary block (14). The connecting block is hinged with a connecting buckle (15), and one end of the connecting buckle (15) meshes with the teeth on the gear (13). One side outer wall of the rotary block (14) is connected to a fixed frame (20) through a bearing. A limiting ring (17) is provided on the outer wall of the rotary cover (3) away from the gear (13), and the limiting ring (17) is located between two adjacent teeth on the toothed plate (18); A protection mechanism: located on the outer wall of the pressure gauge (6); A cleaning mechanism: located on one side of the pressure gauge (6).
2. The detection device for a hydraulic system according to claim 1, characterized in that, The fixed frame (20) is fixedly connected to the inner wall of one side of the support frame (5).
3. The detection device for a hydraulic system according to claim 2, characterized in that, The limiting ring (17) is in a spiral structure.
4. A detection device for a hydraulic system according to claim 3, characterized in that, One end of the connecting buckle (15) is in an "L" shape structure.
5. The detection device for a hydraulic system according to claim 1, characterized in that, The protection mechanism includes two protection covers (2) and a transparent protection plate (10). The protection covers (2) are snap-fitted on the outside of the pressure gauge (6). Three return springs (7) are provided on the inner wall of the protection covers (2), and the three return springs (7) are evenly distributed. An installation ring (8) is provided on the outer wall of one side of the two protection covers (2). A threaded groove is provided on the circumferential inner wall of the installation ring (8), and the transparent protection plate (10) is threadedly connected to the inner wall of the threaded groove.
6. The detection device for a hydraulic system according to claim 5, wherein, A support rod (4) is provided on the circumferential outer wall of the protection cover (2). A connecting plate (19) is provided on the outer wall of one side of the toothed plate (18), and one end of the support rod (4) is connected to the outer wall of one side of the connecting plate (19).
7. The detection device for a hydraulic system according to claim 5, wherein, The cleaning mechanism includes a scraping rod (12). A limiting groove (9) is provided on the outer wall of one side of the installation ring (8). The scraping rod (12) is hinged to the outer wall of one side of the transparent protection plate (10) near the central position. A moving block (11) is provided at one end of the scraping rod (12), and the moving block (11) is slidably connected to the inner wall of the limiting groove (9).
Citation Information
Patent Citations
Pressure detection device for hydraulic system
CN215726466U