Gas distribution device

By designing a gas separation device that combines the main pipeline and the sub-pipe, using a symmetrical design and alloy steel material, combined with flowmeters and solenoid valves, the cost and accuracy problems of multi-equipment gas control are solved, and low-cost and high-precision gas control and intelligent management are achieved.

CN223178414UActive Publication Date: 2025-08-01FAR EAST CABLE (YIBIN) CO LTD
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Patent Information

Application Number
CN202422269308.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-08-01
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

In the chemical, petroleum, natural gas, pharmaceutical and food processing industries, it is difficult for the existing technology to achieve precise gas control of multiple equipment while reducing laying costs, and there are problems of maintenance difficulties.

Method used

A gas distribution device is designed, using the combination of main pipes and sub-pipes, connected to the upstream main pipes through the intake pipe, and the total gas flow is controlled by the main valve, and each device is independently controlled through the gas distribution valve. Combined with a symmetrical design and alloy steel material to reduce gas disturbance and corrosion, a flowmeter and solenoid valve are equipped to achieve precise control.

Benefits of technology

It realizes the improvement of control accuracy while reducing laying costs, reduces gas disturbances and corrosion, improves space utilization and management efficiency, and supports intelligent production and remote control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gas distribution device, including gas inlet pipe, main valve, accommodation cavity, a plurality of gas distribution pipeline and gas distribution valve, gas inlet pipe is connected with upstream main pipeline, main valve is arranged between gas inlet pipe and accommodation cavity and controls its internal gas flow, gas distribution pipeline is arranged on the side wall of accommodation cavity, and gas distribution valve is arranged on the side wall of accommodation cavity. And the gas distribution valve is arranged on the gas distribution pipeline and controls the gas flow in the gas distribution pipeline. The mode that the main pipeline is combined with the branch pipelines is adopted, the air inlet pipe is connected with the upstream main pipeline and then connected with a single device through a single pipe, compared with the scheme that each device is laid independently, the cost is low, compared with the scheme that a plurality of devices are connected into the same pipeline, the control precision is higher, and the service life of the device is prolonged. And the main valve can realize a gas overall switching function, and the branch gas valves can independently control each device, so that the balance between the laying cost and the control precision is realized.
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Description

Technical Field

[0001] The utility model relates to a gas distribution device, belonging to the technical field of valve devices. Background Art

[0002] Gas transportation valves are specifically designed to control the flow of gas in pipeline systems. These valves are widely used in multiple industries such as chemical industry, petroleum, natural gas, pharmaceutical, and food processing. In the production process, multi-device operations are often involved. During pipeline laying, if separate pipelines are laid for each device, the cost is too high. If all devices are connected in series with the same pipeline, it is difficult to carry out maintenance. In order to achieve precise control of single devices while reducing laying costs, a gas distribution device capable of controlling multiple devices needs to be designed. Content of the Utility Model

[0003] The purpose of the utility model is to provide a gas distribution device.

[0004] The technical solution for achieving the purpose of the utility model is: a gas distribution device, including an inlet pipe, a main valve, a receiving cavity, a plurality of gas distribution pipes and gas distribution valves. The inlet pipe is connected to the upstream main pipeline, the main valve is arranged between the inlet pipe and the receiving cavity and controls the gas flow rate inside it. The gas distribution pipes are arranged on the side wall of the receiving cavity, and the gas distribution valves are arranged on the gas distribution pipes and control the gas flow rate inside them.

[0005] The utility model adopts the combination of a main pipeline and branch pipelines. Its inlet pipe is connected to the upstream main pipeline, and then connected to a single device through a single pipe. Compared with the scheme of laying separately for each device, its cost is lower. Compared with connecting multiple devices with the same pipeline, its control accuracy is higher. Its main valve can realize the overall gas switching function, and the gas distribution valves can control each device separately, achieving a balance between laying cost and control accuracy.

[0006] Further or optionally, the receiving cavity is a columnar body with one end closed. The gas distribution pipes and gas distribution valves are symmetrically arranged on both sides of the receiving cavity. The pipes connected to the gas distribution pipes and gas distribution valves on the same side are arranged in parallel and the gas outlets are in the same direction. Adopting the symmetric structure here can reduce the gas disturbance in the receiving cavity. Arranging the pipes connected to the gas distribution pipes and gas distribution valves in parallel is beneficial to saving space, improving the simplicity of the overall layout, and facilitating subsequent overall transformation and observation.

[0007] Further or optionally, flow meters are respectively arranged between the inlet pipe and the main valve, and between the gas distribution pipes and the gas distribution valves to improve the accuracy of flow control.

[0008] Further or optionally, in order to save manufacturing costs, reduce the overall investment, and at the same time ensure the overall sealing performance of the pipeline, the main valve is a torsion valve, and its two sides are connected to the intake pipe and the accommodating cavity by flanges, and gaskets are provided at the flange contact positions.

[0009] Further or optionally, in order to cooperate with intelligent production and achieve remote control of the gas in the pipeline, the main valve and the branch valves are electromagnetic valves, the flowmeter is an electromagnetic flowmeter, and they are all connected to the controller, and the controller adopts a commercially available solution.

[0010] Further or optionally, in order to further reduce gas disturbance, the diameter of the accommodating cavity is larger than the diameter of the branch pipeline.

[0011] Further or optionally, in order to reduce pipeline corrosion, the intake pipe, the accommodating cavity, and the branch pipeline are all made of alloy steel material.

[0012] Adopting the above technical solutions, the utility model has the following beneficial effects:

[0013] (1) The utility model adopts the combination of the main pipeline and the branch pipelines. The intake pipe is connected to the upstream main pipeline, and then is connected to a single device through a single pipe. Compared with the scheme of laying each device separately, the cost is lower. Compared with connecting multiple devices to the same pipeline, the control accuracy is higher. The main valve can realize the overall gas switching function, and the branch valves can control each device separately, achieving a balance between laying cost and control accuracy.

[0014] (2) The branch pipelines of the utility model adopt a symmetrical design, with less gas disturbance in the accommodating cavity, and the symmetrical design is more conducive to saving space and is more efficient in subsequent upgrading and management.

[0015] (3) Flowmeters are respectively arranged between the intake pipe and the main valve, and between the branch pipelines and the branch valves of the utility model, which can improve the accuracy of flow control.

[0016] (4) In one scheme of the utility model, a torsion valve is adopted, and the pipeline and the valve are connected by flanges, and gaskets are provided at the flange connection positions, with better gas tightness.

[0017] (5) In one scheme of the utility model, a combination of electromagnetic valves, flowmeters and controllers is adopted, which can be remotely controlled, with a higher degree of intelligence and is conducive to automated production.

[0018] (6) The diameter of the accommodating cavity of the utility model is larger than the diameter of the branch pipeline, and the disturbance is smaller when the gas flow changes violently.

[0019] (7) The intake pipe, the accommodation cavity, and the gas distribution pipes of the present utility model are all prepared from alloy steel materials, which can effectively reduce pipeline corrosion and improve the overall service life of the pipeline. Description of the Drawings

[0020] In order to make the content of the present utility model easier to be clearly understood, the following further describes the present utility model in detail according to specific embodiments and in conjunction with the drawings, where

[0021] Figure 1 is a structural schematic diagram of the present utility model.

[0022] Figure 2 is a side view of the present utility model.

[0023] The reference numerals in the drawings are: intake pipe 1, main valve 2, accommodation cavity 3, several gas distribution pipes 4, and gas distribution valves 5. Detailed Embodiments

[0024] In order to better understand the above technical solutions, the following will describe the above technical solutions in detail in conjunction with the drawings of the specification and specific embodiments.

[0025] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. Generally, the components of the embodiments of the present utility model described and illustrated herein can be arranged and designed in various different configurations.

[0026] Therefore, the following detailed description of the embodiments of the present utility model provided in the drawings is not intended to limit the scope of the present utility model to be protected, but merely represents the selected embodiments of the present utility model. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present utility model.

[0027] It should be noted that similar reference numerals and letters indicate similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0028] In the description of the embodiments of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, or the orientation or positional relationships in which the utility model product is customarily placed during use, or the orientation or positional relationships commonly understood by those skilled in the art. These are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.

[0029] In the description of the embodiments of the present utility model, it should also be noted that unless otherwise clearly specified and limited, the terms "set", "installed", "connected", "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The present utility model will be further described below with reference to the drawings. The following embodiments are only used to more clearly illustrate the technical solutions of the present utility model and cannot be used to limit the protection scope of the present utility model.

[0030] (Embodiment 1)

[0031] See Figure 1 , a gas distribution device of this embodiment includes an intake pipe 1, a main valve 2, a receiving cavity 3, a plurality of gas distribution pipes 4 and gas distribution valves 5. The intake pipe 1 is connected to the upstream pipe. The main valve 2 is arranged between the intake pipe 1 and the receiving cavity 3 and controls the gas flow rate inside it. The gas distribution pipes 4 are arranged on the side wall of the receiving cavity 3, and the gas distribution valves 5 are arranged on the gas distribution pipes 4 and control the gas flow rate inside them. Flow meters are respectively arranged between the intake pipe 1 and the main valve 2, and between the gas distribution pipes 4 and the gas distribution valves 5. The diameter of the receiving cavity 3 is larger than the diameter of the gas distribution pipes 4.

[0032] Among them, the receiving cavity (3) is a cylinder, and there is a transition ramp surface between it and the intake pipe 1. The upper part of the receiving cavity is sealed, and the lower part is connected to the main gas pipe. The gas distribution pipes 4 and the gas distribution valves 5 are symmetrically arranged on both sides of the receiving cavity 3. The pipes connected by the gas distribution pipes 4 and the gas distribution valves 5 on the same side are arranged in parallel and the gas outlets are in the same direction.

[0033] Figure 1 The gas distribution pipes 4 and the gas distribution valves 5 in different groups are symmetrically arranged in the horizontal direction on both sides of the receiving cavity (3), and multiple groups of gas distribution pipes 4 and gas distribution valves 5 arranged vertically are evenly spaced. The multiple groups of gas distribution pipes 4 and gas distribution valves 5 on the same side are located in the same plane.

[0034] If intelligent control is not required and only small-scale production is carried out, and the gas flow is relatively uniform during the production process, the main valve 2 is a rotary valve, and its two sides are connected to the intake pipe and the accommodating cavity 3 by flanges, and gaskets are provided at the flange contact positions.

[0035] If the gas flow fluctuates greatly, the production scale is large and the data acquisition requirements are high, then the main valve 2 and the gas distribution valve 5 are electromagnetic valves, the flowmeter is an electromagnetic flowmeter, and they are all connected to the controller. The controller can adopt a commercially available solution and perform network programming on the basis of the commercially available solution to access the total control system.

[0036] Considering that corrosive gases may be involved during transportation and the corrosiveness of the working environment, the intake pipe 1, the accommodating cavity 3, and the gas distribution pipe 4 are all made of alloy steel materials.

[0037] The specific embodiments described above have further elaborated on the purpose, technical solutions, and beneficial effects of the present invention. It should be understood that the above are only specific embodiments of the present invention and are not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A gas distribution device, characterized in that: It includes an intake pipe (1), a main valve (2), a containing cavity (3), several gas distribution pipes (4) and gas distribution valves (5). The intake pipe (1) is connected to the upstream pipe. The main valve (2) is arranged between the intake pipe (1) and the containing cavity (3) and controls the gas flow rate inside. The gas distribution pipes (4) are arranged on the side wall of the containing cavity (3), and the gas distribution valves (5) are arranged on the gas distribution pipes (4) and control the gas flow rate inside.

2. The gas distribution device according to claim 1, characterized in that: The containing cavity (3) is a columnar body with one end closed. The gas distribution pipes (4) and gas distribution valves (5) are symmetrically arranged on both sides of the containing cavity (3). The pipes connected by the gas distribution pipes (4) and gas distribution valves (5) on the same side are arranged in parallel and the gas outlets are in the same direction.

3. The gas distribution device according to claim 1, characterized in that: Flow meters are respectively arranged between the intake pipe (1) and the main valve (2), and between the gas distribution pipes (4) and the gas distribution valves (5).

4. The gas distribution device according to claim 1, characterized in that: The main valve (2) is a rotary valve. Its two sides are connected to the intake pipe and the containing cavity (3) by flanges, and gaskets are arranged at the flange contact positions.

5. The gas distributing device according to claim 3, wherein: The main valve (2) and the gas distribution valves (5) are electromagnetic valves. The flow meters are electromagnetic flow meters and are all connected to the controller.

6. The gas distribution device according to claim 1, characterized in that: The diameter of the containing cavity (3) is larger than the diameter of the gas distribution pipes (4).

7. The gas distribution device according to claim 1, characterized in that: The intake pipe (1), the containing cavity (3) and the gas distribution pipes (4) are all prepared from alloy steel materials.