Protection device for temperature measurement probe in high-ash and high-salt smoke system
By designing a protection device for the temperature probe in a high-ash, high-salt fume system, and utilizing heating incineration and automatic cleaning functions, the problem of gas chamber blockage under high-ash, high-salt conditions was solved, thus achieving sensor protection and production stability.
Patent Information
- Application Number
- CN202422523924.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-18
AI Technical Summary
The existing protective devices for measuring gas chambers in the fume system cannot function properly under high ash and high salt conditions, and are prone to clogging and damage, affecting the long-term stable operation of production equipment and production efficiency.
A protective device for a temperature probe in a high-ash, high-salt flue gas system was designed. The device includes a housing, an automatic control system, a honeycomb ceramic filter, a heating coupler, an emergency stop sensor, and other components. It prevents blockage by heating and burning impurities in the flue gas and automatically cleaning up accumulated ash.
It effectively prevents sensor short circuits and dust accumulation, improves the accuracy of measurement data and the ease of use of the device, and reduces production costs.
Smart Images

Figure CN223179651U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to the production industry, in particular to a protection device for a temperature measuring probe in a high-ash and high-salt smoke system. Background Technique
[0002] With the continuous increase in the number of hazardous waste disposal industries and power generation industries in China, the utilization rate of various analytical and testing instruments is also increasing continuously. Various instruments have a certain economic value. If these instruments are not used correctly, it will not only cause great harm to the process, but also cause great economic waste.
[0003] However, the existing protection device for the measurement chamber in the smoke system does not have a filtering device at the boiler outlet. The incompletely burned medium liquefies in different temperature conditions, easily clogs and damages the measurement chamber, causing the sensor to short-circuit. Since the use environment is in a negative pressure state, general measurement devices cannot normally measure the gas content in the furnace under high-ash and high-salt conditions and cannot automatically clean the ash accumulation normally, resulting in the clogging and damage of the measurement chamber, seriously affecting the long-term stable operation, production efficiency and production continuity of production equipment. Content of the Utility Model
[0004] In order to solve the problem that in the prior art, some incompletely burned gases in the waste heat boiler section will be converted into liquids during use, and this part of the liquid will cause the sensor to short-circuit, making the measurement data meaningless. Some manufacturers either replace the sensor or repair and scrap it. For this reason, the utility model provides a protection device for a temperature measuring probe in a high-ash and high-salt smoke system, which can protect the sensor and thus reduce the production cost.
[0005] To achieve the above object, the utility model provides the following technical solution: A protection device for a temperature measuring probe in a high-ash and high-salt smoke system, including a housing and an automatic control system. An intake electric valve is fixedly connected to the outer wall of the housing. A heating chamber is opened inside the housing. An intake passage is opened inside the housing. A honeycomb ceramic filter is fixedly connected to the inner wall of the intake passage. A first vibrator is installed on the outer wall of the housing. A tubular ceramic filter is fixedly connected to the inner wall of the intake passage. A heating thermocouple is installed on the inner wall of the heating chamber. An emergency stop sensor is installed on the inner wall of the heating chamber. An inspection door drain valve is installed on the outer wall of the housing. A back purge valve is installed on the inner wall of the heating chamber. An oxygen zirconium analyzer is installed on the outer wall of the housing. A flue gas and compressed air mixed suction device is installed on the outer wall of the housing. A second vibrator is installed on the outer wall of the flue gas and compressed air mixed suction device. A negative pressure injector is installed on the outer wall of the second vibrator. An air storage tank is fixedly connected to the outer wall of the housing. A heating device is installed on the inner wall of the housing.
[0006] Preferably, the honeycomb ceramic filter is installed inside the intake passage so that when the flue gas enters the ventilation pipe, the honeycomb ceramic filter can filter it.
[0007] Preferably, the tubular ceramic filter is installed inside the intake passage so that when the flue gas enters the latter section of the ventilation pipe, the tubular ceramic filter can perform secondary filtration on it.
[0008] Preferably, the heating thermocouple and the emergency stop sensor are installed inside the heating chamber so that when the temperature reaches the upper and lower limit alarm values, the relevant equipment is stopped emergently, the heating chamber no longer performs automatic temperature compensation, and various equipment such as the corresponding intake valve and the dust collector rapping are closed.
[0009] Preferably, the gas storage tank is connected to the first rapping device and the flue gas and compressed air mixing suction device respectively through gas pipelines so that the gas storage tank can compress the gas.
[0010] Preferably, the mixing ratio of the flue gas and the compressed air inside the flue gas and compressed air mixing suction device is: 1:4 - 5.
[0011] The difference from the prior art lies in that the beneficial effect of this application is:
[0012] The protection device for the temperature measurement probe in the high-ash and high-salt smoke system can burn the flue gas through the cooperation of the heating thermocouple and the heating chamber, so as to perform combustion oxidation treatment on the impurities in the flue gas. Through the setting of the maintenance door drain valve, the medium that has not been fully burned, the liquid generated after the gas is liquefied at different temperatures, will be discharged through the maintenance door drain valve, improving the overall usability of the device. Description of the Drawings
[0013] Figure 1 It is a schematic diagram of the external structure of the present utility model;
[0014] Figure 2 It is a schematic diagram of the internal structure of the present utility model;
[0015] Figure 3 It is a schematic diagram of the mutual cooperation structure of the slider and the pressing block of the present utility model.
[0016] In the figure:
[0017] Intake electric valve; 200, honeycomb ceramic filter; 300, first vibrator; 400, tubular ceramic filter; 500, heating thermocouple; 600, emergency stop sensor; 700, maintenance door drain valve; 800, back purge valve; 900, zirconia analyzer; 1000, negative pressure injector; 1100, second vibrator; 1200, gas storage tank; 1300, automatic control system; 1400, heating device; 1500, flue gas and compressed air mixing suction device; 1600, housing; 1700, heating chamber; 1800, intake passage. Detailed implementation manner
[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0019] It should be noted that the terms "first", "second", etc. in the description and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so as to describe the embodiments of the present invention here. In addition, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those clearly listed steps or units, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.
[0020] In the present invention, the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", etc. is based on the orientation or positional relationship shown in the accompanying drawings. These terms are mainly used to better describe the present invention and its embodiments, and are not used to limit that the indicated devices, elements or components must have a specific orientation or be constructed and operated in a specific orientation.
[0021] Moreover, in addition to being able to represent an orientation or positional relationship, some of the above terms may also be used to represent other meanings. For example, the term "upper" may also be used to represent a certain attachment relationship or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in the present invention can be understood according to specific circumstances.
[0022] In addition, the terms "installed", "set up", "provided with", "connected", "linked", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or there can be internal communication between two devices, components, or parts. For those of ordinary skill in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0023] It should be noted that, without conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. The following will detail this utility model with reference to the drawings and in conjunction with the embodiments.
[0024] Embodiment 1. Please refer to Figure 1 - Figure 3 , as shown in the figure, a protection device for a temperature measurement probe in a high-ash and high-salt smoke system includes a housing 1600 and an automatic control system 1300. An intake electric valve 100 is fixedly connected to the outer wall of the housing 1600. A heating chamber 1700 is provided inside the housing 1600. An intake passage 1800 is provided inside the housing 1600. A honeycomb ceramic filter 200 is fixedly connected to the inner wall of the intake passage 1800. A first vibrator 300 is installed on the outer wall of the housing 1600. A tubular ceramic filter 400 is fixedly connected to the inner wall of the intake passage 1800. A heating thermocouple 500 is installed on the inner wall of the heating chamber 1700. An emergency stop sensor 600 is installed on the inner wall of the heating chamber 1700. An inspection door drain valve 700 is installed on the outer wall of the housing 1600. A back purge valve 800 is installed on the inner wall of the heating chamber 1700. The operating frequency of the back purge valve 800 is controlled to open once every 30 seconds. An oxygen zirconia analyzer 900 is installed on the outer wall of the housing 1600. A flue gas and compressed air mixed suction device 1500 is installed on the outer wall of the housing 1600. A second vibrator 1100 is installed on the outer wall of the flue gas and compressed air mixed suction device 1500. A negative pressure injector 1000 is installed on the outer wall of the second vibrator 1100. A gas storage tank 1200 is fixedly connected to the outer wall of the housing 1600. A heating device 1400 is installed on the inner wall of the housing 1600.
[0025] In use, by adjusting the intake electric valve 100, the flue gas can stably enter the interior of the intake passage 1800. When the flue gas passes through the honeycomb ceramic filter 200 and the tubular ceramic filter 400, the honeycomb ceramic filter 200 and the tubular ceramic filter 400 can filter the flue gas, thereby filtering out the impurities in the flue gas. And through the first vibrator 300, it can prevent the impurities in the flue gas from accumulating in the intake passage 1800 and causing blockage of the intake passage 1800. When the flue gas enters the interior of the heating chamber 1700 through the intake passage 1800, the heating thermocouple 500 will heat the heating chamber 1700 and keep the internal temperature of the heating chamber 1700 within the range of 550 - 650 °C, so that the flue gas is incinerated inside the heating chamber 1700, thereby burning and oxidizing the impurities in the flue gas. Some media that have not been fully burned and the liquid generated after the gas is liquefied at different temperatures will be discharged through the inspection door drain valve 700. And the emergency stop sensor 600 can detect the data changes inside the heating chamber 1700 in real time and transmit the data to the automatic control system 1300. When the temperature inside the heating chamber 1700 is abnormal, the automatic control system 1300 will forcibly close the heating thermocouple 500 and the intake electric valve 100 to stop the device from continuing to work. And the zirconia analyzer 900 can detect whether the flue gas meets the emission standards. When the flue gas does not meet the emission standards, the back purge valve 800 will be activated, and the dust particles in the flue gas will be blown back into the interior of the heating chamber 1700 for continued incineration under high-pressure purging. After the flue gas meets the emission standards, it will enter the interior of the flue gas and compressed air mixing suction device 1500, mix with the air inside the air storage tank 1200 and then be ejected through the negative pressure injector 1000, avoiding the phenomenon that the probe is prone to ash accumulation or coking, resulting in inaccurate data, and improving the overall usability of the device.
[0026] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A protection device for a temperature measurement probe in a high-ash and high-salt smoke system, comprising a housing (1600) and an automatic control system (1300), characterized in that: An intake electric valve (100) is fixedly connected to the outer wall of the outer shell (1600). A heating chamber (1700) is provided inside the outer shell (1600). An intake passage (1800) is provided inside the outer shell (1600). A honeycomb ceramic filter (200) is fixedly connected to the inner wall of the intake passage (1800). A first vibrator (300) is installed on the outer wall of the outer shell (1600). A tubular ceramic filter (400) is fixedly connected to the inner wall of the intake passage (1800). A heating thermocouple (500) is installed on the inner wall of the heating chamber (1700). An emergency stop sensor (600) is installed on the inner wall of the heating chamber (1700). An inspection door drain valve (700) is installed on the outer wall of the outer shell (1600). A back purge valve (800) is installed on the inner wall of the heating chamber (1700). A zirconia analyzer (900) is installed on the outer wall of the outer shell (1600). A flue gas and compressed air mixed suction device (1500) is installed on the outer wall of the outer shell (1600). A second vibrator (1100) is installed on the outer wall of the flue gas and compressed air mixed suction device (1500). A negative pressure injector (1000) is installed on the outer wall of the second vibrator (1100). An air storage tank (1200) is fixedly connected to the outer wall of the outer shell (1600). A heating device (1400) is installed on the inner wall of the outer shell (1600).
2. The protection device for the temperature measurement probe in a high-ash and high-salt smoke system according to claim 1, characterized in that: The honeycomb ceramic filter (200) is installed inside the intake passage (1800).
3. The protection device for the temperature measurement probe in a high-ash and high-salt smoke system according to claim 1, wherein: The tubular ceramic filter (400) is installed inside the intake passage (1800).
4. The protection device for the temperature measuring probe in a high-ash and high-salt smoke system according to claim 1, characterized in that: The heating thermocouple (500) and the emergency stop sensor (600) are installed inside the heating chamber.
5. The protection device for the temperature measurement probe in a high-ash and high-salt smoke system according to claim 1, characterized in that: The air storage tank (1200) is connected to the first vibrator (300) and the flue gas and compressed air mixed suction device (1500) respectively through air pipes.
6. The protection device for the temperature measurement probe in a high-ash and high-salt smoke system according to claim 1, characterized in that: The mixing ratio of flue gas and compressed air inside the flue gas and compressed air mixed suction device (1500) is 1:4 - 5.