External pressure load test device for reinforced concrete drainage pipe

By designing a test device for external pressure load on reinforced concrete drainage pipes with a turntable and supporting components, the problems of inconvenient handling and safety hazards in existing technologies have been solved, achieving convenient operation and a highly efficient and safe testing process.

CN223179951UActive Publication Date: 2025-08-01HAINAN NANNENG TESTING TECH CO LTD
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Patent Information

Application Number
CN202421728821.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-08-01
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing external pressure load testing device for reinforced concrete drainage pipes is inconvenient for removing and placing concrete pipes during testing, and poses safety hazards when cleaning up debris.

Method used

A test device including a frame, gantry, turntable and support components was designed. The feeding station and the testing station are switched by rotating the turntable. Automatic switching is achieved by using a rotating device and hydraulic cylinder. The support components support the turntable to avoid friction or breakage. Positioning blocks and guide ramps assist in positioning and simplify the operation process.

Benefits of technology

This enables convenient access and cleaning of concrete drainage pipes, avoiding the need for personnel to work under suspended objects, thus improving testing safety and operational efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reinforced concrete drain pipe external pressure load test device, which comprises a rack, a portal frame, a turntable and a support piece, a bedplate is arranged on the rack, the portal frame is arranged on the bedplate, the turntable is rotatably connected to the bedplate, the support piece is arranged on the bedplate, the portal frame is provided with a pressure plate, and the pressure plate is arranged on the turntable. According to the concrete drainage pipe cleaning device, a tester can conveniently take and place a concrete drainage pipe, cleaning is convenient, operation below a hanging object is not needed, and the operation safety coefficient of the tester is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of external pressure load test of reinforced concrete drain pipes, in particular to an external pressure load test device for reinforced concrete drain pipes. Background Art

[0002] A reinforced concrete drain pipe is a pipe made of reinforced concrete, usually used for discharging sewage and wastewater, etc. For drainage pipes, the pressure test operation is an important process in pipeline engineering construction. The external pressure load device is mainly used to measure whether there are cracks in concrete pipes and reinforced concrete pipes under the specified crack load and the failure load when the bearing capacity is lost. The purpose is to check the strength of the pipeline or equipment. The prior art discloses: an external pressure load test device for a drainage pipeline, the publication number of which is: CN219475208U, including a device body; the device body includes a main frame and a steel beam arranged on the main frame; an inverted jack is connected to the middle position at the bottom of the steel beam, a load sensor is arranged at the end of the jack rod of the inverted jack, guide rails are symmetrically arranged on both sides of the steel beam for hanging an upper support frame, a concrete pipe is arranged directly below the upper support frame, a rubber pad is arranged between the bottom of the upper support frame and the top of the concrete pipe, and a sleeper is arranged at the bottom of the concrete pipe; electric cranes are connected to the outer sides of the left and right support frames, and their slings pass through the top ends of both ends of the upper cross beam and are hung downward and connected to the top ends of both ends of the steel beam. This prior art has the disadvantages of inconvenient taking and placing of the concrete pipe. If the concrete pipe breaks during the test, it is inconvenient to clean up the fragments or personnel need to enter the site for cleaning, and there are safety hazards when operating under the suspended support frame. Summary of the Utility Model

[0003] Aiming at the above-mentioned prior art, the utility model aims to provide an external pressure load test device for reinforced concrete drain pipes, which can mainly facilitate the testers to take and place the concrete drain pipes, is convenient for cleaning, does not require operation under the hanging object, and improves the safety factor of the testers' operation.

[0004] To achieve the above object, the technical solution of the embodiment of the utility model is realized as follows:

[0005] An external pressure load test device for reinforced concrete drain pipes includes a frame, a gantry, a turntable and a support member. A table board is arranged on the frame, the gantry is installed on the table board, the turntable is rotatably connected to the table board, the support member is installed on the table board, a pressing plate is arranged on the gantry, the pressing plate is movably connected to the gantry, and a positioning block is arranged on the turntable.

[0006] Furthermore, a rotating device is arranged on the table board, the output end of the rotating device is connected to the turntable, and the other end is connected to the table board.

[0007] Further, the support member includes a first hydraulic cylinder, a first hinge seat, a second hinge seat, a hinge member, and a support plate. The support plate is movably connected to the first hinge seat. One end of the first hydraulic cylinder is hinged to the first hinge seat, and the other end is hinged to the hinge member. The hinge member is hinged to the second hinge seat. The hinge member is provided with a bearing follower, and the support plate is provided with a cam groove that cooperates with the bearing follower.

[0008] Further, the gantry is provided with a second hydraulic cylinder, and the output end of the second hydraulic cylinder is connected to the pressing plate.

[0009] Further, the positioning block is provided with a guiding inclined surface.

[0010] Further, the first hydraulic cylinder is provided with a floating joint, and the first hydraulic cylinder is connected to the hinge member through the floating joint.

[0011] Further, the hinge member is provided with a top block, and the second hinge seat is provided with a limit buffer bolt and a nut.

[0012] Further, the positioning block includes an adjustable positioning block, and the adjustable positioning block is provided with a waist-shaped hole.

[0013] Further, the limit buffer bolt is provided with a urethane rubber pad.

[0014] Further, the gantry is provided with a vertical plate, the vertical plate is provided with a horizontal plate, the vertical plate is provided with a mounting hole, the horizontal plate is bolted and installed in the mounting hole, and the second hydraulic cylinder is installed on the horizontal plate.

[0015] The beneficial effects of the present utility model are as follows: By rotating the turntable, the loading station and the testing station are switched, which is convenient for loading and unloading, and convenient for the testing personnel to pick up and place the concrete drain pipe. During the testing process, if the concrete drain pipe breaks, there is no need for personnel to clean the debris under the pressing plate, avoiding the accidental falling of the pressing plate and injuring people, facilitating cleaning, and eliminating the need to work under the hanging object, improving the safety factor of the testing personnel's operation. Description of the Drawings

[0016] Figure 1 It is a schematic diagram of an external pressure load test device for a reinforced concrete drain pipe in an embodiment of the present application;

[0017] Figure 2 It is a schematic diagram of the structure of the support member in an embodiment of the present application;

[0018] Figure 3 It is a schematic cross-sectional view of the structure of the support member in an embodiment of the present application;

[0019] Figure 4 It is a schematic diagram of a partial structure at the turntable in an embodiment of the present application;

[0020] Figure 5 It is a schematic structural diagram of the limit buffer bolt in the embodiment of the present application;

[0021] Figure 6 It is a schematic diagram of an external pressure load test device for a reinforced concrete drain pipe in the embodiment of the present application; Explanation of the reference numerals in the drawings:

[0022] 1 Frame, 2 Gantry, 3 Turntable, 4 Support member, 5 Table board, 6 Pressure plate, 7 Positioning block, 8 Rotating device, 9 First hydraulic cylinder, 10 First hinge seat, 11 Second hinge seat, 12 Articulating member, 13 Support plate, 14 Bearing follower, 15 Cam groove, 16 Second hydraulic cylinder, 17 Guide slope, 18 Floating joint, 19 Top block, 20 Limit buffer bolt, 21 Nut, 22 Adjustable positioning block, 23 Slotted hole, 24 Urethane rubber pad, 25 Vertical plate, 251 Mounting hole, 26 Concrete drain pipe, 27 Slide rail, 28 Slide block, 29 Cross plate. Specific embodiments

[0023] The technical solution of the present utility model will be further elaborated in detail below in conjunction with the accompanying drawings of the specification and specific embodiments. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the specification of the present utility model herein are only for the purpose of describing specific embodiments, and are not intended to limit the present utility model. In the following description, the expression "some embodiments" is described, which describes a subset of all possible embodiments. However, it should be understood that "some embodiments" may be the same subset or different subsets of all possible embodiments, and may be combined with each other without conflict.

[0024] It should be further noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "inner", "outer", "left", "right" and similar expressions used herein are only for the purpose of illustration and do not represent the only implementation manner.

[0025] Embodiment 1

[0026] Refer to the appendix Figure 1-6, this application provides an external pressure load test device for reinforced concrete drain pipes, including a frame 1, a gantry 2, a turntable 3 and a support member 4. A table board 5 is provided on the frame 1, and the table board 5 is fixedly installed on the frame 1. The gantry 2 is fixedly installed on the table board 5. The turntable 3 is rotatably connected to the table board 5. By rotating the turntable 3, the loading station and the testing station are switched. The support member 4 is installed on the table board 5. The gantry 2 is provided with a pressing plate 6, and the pressing plate 6 is movably connected to the gantry 2. The pressing-down station of the pressing plate 6 is the testing station, and the outside of the pressing plate 6 is the loading station. The pressing plate 6 is used to press down to apply an external pressure load to the concrete drain pipe 26. When the pressing plate 6 presses down for testing, the support member 4 is directly below the pressing plate 6, and the turntable 3 is supported by the support member 4 to prevent the turntable 3 from deforming or breaking and affecting the test results. The turntable 3 is provided with a positioning block 7, and the rotation of the concrete drain pipe 26 is restricted by the positioning block 7, which is convenient for measurement and loading. During operation, the tester first places the concrete drain pipe 26 at the loading station, rotates the turntable 3 to rotate the placed concrete drain pipe 26 to the testing station, the pressing plate 6 presses down to apply a load for testing, and at the same time the support member 4 supports the turntable 3. After the test is completed, the turntable 3 is rotated to switch the tested concrete drain pipe 26 to the loading station for unloading, and at the same time the newly loaded concrete drain pipe 26 is switched to the testing station for testing, and so on in a cycle. Obviously, if the concrete drain pipe 26 breaks during the test, the tester only needs to rotate the turntable 3 to rotate the broken concrete drain pipe 26 to the outside loading station for convenient cleaning, without the need for personnel to clean the slag under the pressing plate 6, avoiding accidental falling of the pressing plate 6 and injuring people, facilitating cleaning, and not requiring operation under the hanging object, improving the safety factor of the tester's operation.

[0027] Specifically, the table board 5 is provided with a rotating device 8. The output end of the rotating device 8 is connected to the turntable 3, and the other end is fixedly connected to the table board 5. The rotating device 8 is used to automatically rotate the turntable 3 to automatically switch the working stations, liberating labor and improving efficiency. The rotating device 8 can be a motor, a rotating cylinder, a hydraulic cylinder or a gear-rack transmission structure, etc. By rotating the turntable 3 through the rotating device 8, the structure is simple, convenient for maintenance and has high precision.

[0028] Specifically, the support member 4 includes a first hydraulic cylinder 9, a first hinge seat 10, a second hinge seat 11, a hinge member 12, and a support plate 13. The support plate 13 is movably connected to the first hinge seat 10. The first hinge seat 10 is provided with a slide rail 27, and the slide rail 27 is engaged with a slider 28. The slider 28 is connected to the support plate 13, and the support plate 13 moves up and down along the slide rail 27. The support plate 13 is used to contact and support the turntable 3. When the support plate 13 rises to contact the turntable 3, it supports the turntable 3. When it descends and leaves the turntable 3, it can prevent friction or jamming when the turntable 3 rotates. One end of the first hydraulic cylinder 9 is hinged to the first hinge seat 10, and the other end is hinged to the hinge member 12. The hinge member 12 is hinged to the second hinge seat 11. The hinge member 12 is provided with a bearing follower 14, and the support plate 13 is provided with a cam groove 15 that cooperates with the bearing follower 14. During operation, when the first hydraulic cylinder 9 extends, it pushes the hinge member 12 forward. At this time, the hinge member 12 rotates around its hinge point with the second hinge seat 11 (hereinafter referred to as: the second hinge point) to drive the movement of the bearing follower 14. The bearing follower 14 moves in an arc along with the hinge member 12. The cooperation between the bearing follower 14 and the cam groove 15 drives the support plate 13 to rise. When the support plate 13 rises to contact the turntable 3, the pressure plate 6, the bearing follower 14, and the second hinge point are just self-locked on the same straight line (the force direction and the movement direction are on the same straight line). The pressure plate 6 presses down for testing. At this time, the support force of the support plate 13 on the turntable 3 is the largest, which can well support the turntable 3. After the test is completed, the first hydraulic cylinder 9 contracts, driving the hinge member 12 to reset, and at the same time driving the bearing follower 14 to reset. The cooperation between the bearing follower 14 and the cam groove 15 enables the support plate 13 to descend and reset, leaving the turntable 3. By driving the support plate 13 to rise and fall through the first hydraulic cylinder 9, the support plate 13 can rise to contact the turntable 3 for support and descend to leave the turntable 3 to prevent friction or jamming when the turntable 3 rotates. The structure is ingenious, and the maximum support force is achieved by structural self-locking, which is suitable for popularization and application.

[0029] Specifically, the gantry 2 is provided with a second hydraulic cylinder 16. The output end of the second hydraulic cylinder 16 is connected to the pressure plate 6. The pressure plate 6 is driven by the second hydraulic cylinder 16 to press down, and the pressure is large, which can meet different external pressure loads.

[0030] Specifically, the positioning block 7 is provided with a guiding inclined surface 17. Through the guiding inclined surface 17, it is convenient for the tester to place the concrete drain pipe 26. After being placed, the concrete drain pipe 26 will not be crooked under the guiding action, which will affect the test.

[0031] Embodiment 2

[0032] Referring to the attached Figure 1-6 , the difference between this embodiment and Embodiment 1 is that the first hydraulic cylinder 9 is provided with a floating joint 18, and the first hydraulic cylinder 9 is connected to the hinge member 12 through the floating joint 18, which can realize floating adjustment and avoid jamming during work.

[0033] Preferably, the hinge member 12 is provided with a top block 19, and the second hinge seat 11 is provided with a limit buffer bolt 20 and a nut 21. Buffering is carried out by the contact between the top block 19 and the limit buffer bolt 20. By adjusting the positions of the limit buffer bolt 20 and the top block 19, it is convenient to better adjust the pressing plate 6, the bearing follower 14 and the second hinge point to be on the same straight line to achieve self-locking. The structure is simple and the operation is convenient.

[0034] Preferably, the positioning block 7 includes an adjustable positioning block 22, and the adjustable positioning block 22 is provided with a waist-shaped hole 23. The installation position of the adjustable positioning block 22 is adjusted through the waist-shaped hole 23 to correspond to concrete drain pipes 26 of different sizes.

[0035] Preferably, the limit buffer bolt 20 is provided with a urethane rubber pad 24, and the urethane rubber pad 24 is inlaid on the limit buffer bolt 20 for buffering, reducing damage caused by impact and improving the service life.

[0036] Preferably, the gantry 2 is provided with a vertical plate 25, the vertical plate 25 is provided with a horizontal plate 29, the vertical plate 25 is provided with a plurality of mounting holes 251, the horizontal plate 29 is bolted and installed on the mounting holes 251 of the vertical plate 25, and the second hydraulic cylinder 16 is installed on the horizontal plate 29. The horizontal plate 29 realizes the adjustment of the height position of the horizontal plate 29 by being replaced and installed in different mounting holes 251, and further realizes the switching of different height positions of the second hydraulic cylinder 16, and further can adapt to the tests of concrete drain pipes 26 of different sizes. The structure is simple and the installation operation is convenient.

[0037] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered within the protection scope of the present invention. The protection scope of the present invention should be subject to the protection scope of the claims.

Claims

1. An external pressure load test device for reinforced concrete drain pipes, characterized in that, It includes a frame, a gantry, a turntable and a support member. A platen is provided on the frame. The gantry is installed on the platen. The turntable is rotatably connected to the platen. The support member is installed on the platen. The gantry is provided with a pressing plate, and the pressing plate is movably connected to the gantry. The turntable is provided with a positioning block.

2. The external pressure load test device for a reinforced concrete drain pipe according to claim 1, characterized in that, The platen is provided with a rotating device. The output end of the rotating device is connected to the turntable, and the other end is connected to the platen.

3. The external pressure load test device for a reinforced concrete drainage pipe according to claim 1, characterized in that The support member includes a first hydraulic cylinder, a first hinge seat, a second hinge seat, a hinge member and a support plate. The support plate is movably connected to the first hinge seat. One end of the first hydraulic cylinder is hinged to the first hinge seat, and the other end is hinged to the hinge member. The hinge member is hinged to the second hinge seat. The hinge member is provided with a bearing follower, and the support plate is provided with a cam groove that cooperates with the bearing follower.

4. The external pressure load test device for reinforced concrete drain pipes according to claim 1, wherein, The gantry is provided with a second hydraulic cylinder, and the output end of the second hydraulic cylinder is connected to the pressing plate.

5. A device for testing the external pressure load of a reinforced concrete drain pipe according to claim 1, characterized in that, The positioning block is provided with a guiding inclined surface.

6. The external pressure load test device for a reinforced concrete drainage pipe according to claim 3, characterized in that, The first hydraulic cylinder is provided with a floating joint, and the first hydraulic cylinder is connected to the hinge member through the floating joint.

7. An external pressure load test device for a reinforced concrete drainage pipe according to claim 3, characterized in that, The hinge member is provided with a top block, and the second hinge seat is provided with a limit buffer bolt and a nut.

8. An external pressure load test device for a reinforced concrete drain pipe according to claim 5, characterized in that, [[ID=*7]]The positioning block includes an adjustable positioning block, and the adjustable positioning block is provided with a waist-shaped hole.

9. The external pressure load test device for reinforced concrete drain pipes according to claim 7, wherein The limit buffer bolt is provided with a urethane rubber pad.

10. A device for testing the external pressure load of a reinforced concrete drainage pipe according to claim 4, characterized in that, The gantry is provided with a vertical plate. The vertical plate is provided with a horizontal plate. The vertical plate is provided with mounting holes, and the horizontal plate is bolted and installed in the mounting holes. The second hydraulic cylinder is installed on the horizontal plate.

Citation Information

Patent Citations

  • External pressure load test device for drainage pipeline

    CN219475208U