Load enhancing mechanism and motor

By introducing a load enhancement mechanism of rolling bearings and tightening hoops into the DD motor, the problem of insufficient load of DD motors in the production of large-size LCD display panels is solved, and a wider range of product adaptability and crimp stability is achieved, which improves the rapid switching of equipment and market competitiveness.

CN223181904UActive Publication Date: 2025-08-01SUZHOU JINGLAI OPTO CO LTD
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Patent Information

Application Number
CN202422407373.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-01
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The existing DD motor structure cannot meet the needs of large-size LCD display panel production efficiency and fast switching models, resulting in fluctuations in the crimp success rate and limited response range.

Method used

The load enhancement mechanism of the DD motor is introduced into the load enhancement mechanism, and the stator housing is connected to the indenter fixing plate through transmission and fasteners to enhance the load capacity of the DD motor.

Benefits of technology

Without changing the crimping structure, the load capacity of the DD motor is increased, adapted to more product sizes and types, reduced fluctuations in the crimping success rate, and improved the rapid switching capability and market competitiveness of the equipment.

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Abstract

The utility model discloses a load enhancing mechanism, which comprises a pressure head fixing plate, a rotor and a stator shell, the pressure head fixing plate is fixedly connected with the rotor, the stator shell is arranged outside the rotor, and enhancing devices are arranged among the stator shell, the rotor and the pressure head fixing plate. The reinforcing device comprises a transmission piece and a fastening piece, the transmission piece is installed between the rotor and the pressing head fixing plate, and the fastening piece simultaneously holds the stator shell and the transmission piece. Through the above mode, on the premise that the occupied space of the crimping mechanism is not changed and the model number of the DD motor is not changed, the load enhancement mechanism of the DD motor is added so as to cope with more product sizes and types, and the fluctuation of the crimping success rate and the coping range of the crimping scheme are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of comprehensive testing of large-size liquid crystal display panels, in particular to a load enhancement mechanism and a motor. Background Art

[0002] The automatic crimping process of FPC is as follows: the PCB board is fixed, the Y-axis of the crimping mechanism is in place, the camera takes the image, the DD motor drives the crimping head to align, the crimping head presses down the probe to contact the gold finger, the probe is compressed, crimped into place, and the screen lights up.

[0003] As the size of customer products continues to expand, the current DD motor structure cannot meet the production efficiency and rapid response of switching models. Therefore, it is necessary to develop a DD motor mechanism that can handle all sizes and improve cutting efficiency. Utility Model Content

[0004] The main technical problem solved by the present invention is to provide a load enhancement mechanism and a motor, which can add a load enhancement mechanism to the DD motor without changing the space occupied by the crimping mechanism or replacing the DD motor model, so as to cope with more product sizes and types, reduce the fluctuation of the crimping success rate and the response range of the crimping solution.

[0005] A technical solution adopted by the present utility model is: a load enhancement mechanism, including a pressure head fixing plate, a mover and a stator housing, the pressure head fixing plate is fixedly connected to the mover, the stator housing is placed outside the mover, and an enhancement device is installed between the stator housing, the mover and the pressure head fixing plate. The enhancement device includes a transmission member and a fastener, a transmission member is installed between the mover and the pressure head fixing plate, and the fastener simultaneously holds the stator housing and the transmission member.

[0006] The transmission member is a bearing.

[0007] The maximum diameter of the bearing outer ring is greater than the diameter of the mover.

[0008] The upper end surface of the pressure head fixing plate is provided with a stepped mounting portion, and the transmission member is mounted on the stepped mounting portion.

[0009] The stator housing and the rotor are connected via a limiting device.

[0010] The limiting device includes a limiting concave portion arranged at the upper end of the mover and a limiting convex portion correspondingly arranged at the lower end of the stator housing, and the limiting convex portion is embedded in the limiting concave portion.

[0011] The fastener is a clamping hoop.

[0012] A bearing platform is provided at the upper end of the stator housing.

[0013] The clamping hoop includes a hoop body and a fixing pin. The hoop body is annular with an opening. At both ends of the opening, there are upper and lower fixing parts respectively, and the fixing parts corresponding to both ends of the opening are fixedly connected through the fixing pin.

[0014] A motor includes a load enhancing mechanism as described in any one of the above.

[0015] The beneficial effects of the load enhancing mechanism and the motor of the present utility model are as follows: Without changing the crimping structure, bearings can be added to handle more product sizes and types, reduce the fluctuation of the crimping success rate and the response range of the crimping scheme, achieve the function of quickly switching machines and resuming machines, lower the technical threshold of the equipment for personnel, and also improve the market competitiveness of the automatic crimping equipment. Description of the Drawings

[0016] Figure 1 is a three-dimensional structural schematic diagram of a load enhancing mechanism of the present utility model;

[0017] Figure 2 is a front view of a load enhancing mechanism of the present utility model;

[0018] Figure 3 is Figure 2 a sectional view of;

[0019] Figure 4 is Figure 3 an enlarged view of. Detailed Embodiments

[0020] To make the objectives, technical solutions, and advantages of the present utility model clearer, the following will describe in detail the specific embodiments of the present utility model with reference to the drawings. Examples of these preferred embodiments are illustrated in the drawings. The embodiments of the present utility model shown in the drawings and described according to the drawings are merely exemplary, and the present utility model is not limited to these embodiments.

[0021] Here, it should also be noted that in order to avoid obscuring the present utility model with unnecessary details, only the structures and / or processing steps closely related to the solution of the present utility model are shown in the drawings, while other details less related to the present utility model are omitted.

[0022] Also, in the description of the present utility model, the orientation or positional relationship indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0023] The DD motor, whose full name is Direct Drive Motor and is abbreviated as DD, is a direct drive motor. It does not need to decelerate or transmit power through any mechanical transmission devices (such as ball screws, gears, belts, etc.), but directly converts the rotational motion of the motor into the linear or rotational motion required by the working device. Due to its characteristics such as high efficiency, high torque, and precise control, this kind of motor is widely used in various fields. However, the existing ones cannot meet the production efficiency and the rapid response for switching machine types, so it is necessary to develop a DD motor mechanism that can handle all sizes of types and improve the cutting efficiency.

[0024] Please refer to Figures 1-4 , the embodiments of the present utility model:

[0025] A load enhancement mechanism includes a ram fixing plate 1, a rotor 2, and a stator housing 3. The ram fixing plate 1 is fixedly connected to the rotor 2, the stator housing 3 is placed outside the rotor 2, and an enhancement device 4 is installed between the stator housing 3, the rotor 2, and the ram fixing plate 1.

[0026] The enhancement device 4 includes a transmission member 41 and a fastening member 42. The transmission member 41 is installed between the rotor 2 and the ram fixing plate 1, and the fastening member 42 holds both the stator housing 3 and the transmission member 41 at the same time. Due to the fastening member 42 of the present application holding both the stator housing and the transmission member at the same time, the rigidity of the DD motor is strengthened, and at the same time, the load of the DD motor is increased.

[0027] The transmission member 41 is a bearing. More specifically, the bearing selected is a rolling bearing. Since the rolling bearing is placed between the stator and the ram fixing plate, the stator is placed on the rolling bearing, achieving the effect of increasing the load.

[0028] The maximum diameter of the outer ring of the bearing is greater than the diameter of the rotor. In the specific implementation of the present application, since the maximum diameter of the outer ring of the bearing is greater than the rotor diameter, when the fastening member holds the stator housing and the outer ring of the bearing, it will not hold the rotor and does not affect the rotation of the rotor.

[0029] The upper end surface of the indenter fixing plate 1 is provided with a stepped mounting portion 11, and the transmission member 41 is mounted on the stepped mounting portion 11. In the specific implementation of the present application, a bearing is mounted on the stepped mounting portion. The side wall of the inner ring of the bearing abuts against the stepped mounting portion, and the outer side wall of the outer ring of the bearing is fixed by a fastener, which can relatively fixedly connect the indenter fixing plate and the stator housing, and at the same time enable the rotor to rotate. Without changing the crimping structure, it can cope with more product sizes and types, reduce the fluctuation of the crimping success rate and the response range of the crimping scheme, achieve the function of quickly switching machines and resuming machines, reduce the technical threshold of the equipment for personnel, and also improve the market competitiveness of the automatic crimping equipment.

[0030] The stator housing 3 and the rotor 2 are connected by a limiting device. When assembling the stator housing and the rotor, it is convenient and fast.

[0031] The limiting device includes a limiting recess 21 provided at the upper end of the mover 2 and a corresponding limiting protrusion 31 provided at the lower end of the stator housing 3. The limiting protrusion 31 is embedded in the limiting recess 21. The above limiting structure is only one of the embodiments of the present application, and any structure that enables the power and the stator housing to have a limiting and positioning structure during installation is within the protection scope of the present application.

[0032] The fastener 42 is a clamping hoop. The clamping hoop simultaneously locks and fixes the outer ring of the rolling bearing and the stator housing, that is, locks and fixes the stator housing and the indenter fixing plate. On the premise of adding a rolling bearing, it ensures the normal operation of the DD motor, and also strengthens the rigidity and improves the load. The clamping hoop 42 includes a hoop body and a fixing pin. The hoop body is annular with an opening. Upper and lower fixing parts are respectively provided at both ends of the opening, and the corresponding fixing parts at both ends of the opening are fixedly connected by the fixing pin.

[0033] A bearing platform 5 is provided at the upper end of the stator housing. In the specific implementation of the present application, the bearing platform is used to fix the stator of the DD motor, and other components such as hard limits, position sensors, light-shielding sheets, and indenters are installed on the bearing platform.

[0034] A motor includes a load enhancing mechanism as described in any one of the above.

[0035] In addition, it should be noted that in this specification, "including", "comprising" or any other variation thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the phrase "including one..." does not exclude the existence of additional identical elements in the process, method, article or device including the element.

[0036] It should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A load enhancement mechanism, characterized in that It includes a ram fixing plate, a mover, and a stator housing. The ram fixing plate is fixedly connected to the mover. The stator housing is disposed outside the mover. An enhancement device is installed between the stator housing, the mover, and the ram fixing plate. The enhancement device includes a transmission member and a fastener. A transmission member is installed between the mover and the ram fixing plate. The fastener holds the stator housing and the transmission member at the same time.

2. The load enhancement mechanism according to claim 1, characterized in that The transmission member is a bearing.

3. The load enhancement mechanism according to claim 2, characterized in that, The maximum diameter of the outer ring of the bearing is greater than the diameter of the mover.

4. The load enhancing mechanism according to claim 3, characterized in that, A stepped mounting portion is provided on the upper end surface of the ram fixing plate, and the transmission member is mounted on the stepped mounting portion.

5. The load enhancing mechanism according to claim 1, wherein The stator housing and the rotor are connected by a limiting device.

6. The load enhancing mechanism according to claim 5, characterized in that, The limiting device includes a limiting recess provided at the upper end of the mover and a corresponding limiting protrusion provided at the lower end of the stator housing. The limiting protrusion is embedded in the limiting recess.

7. The load enhancing mechanism according to claim 1, wherein The fastener is a clamping hoop.

8. A load enhancing mechanism according to claim 7, wherein A bearing platform is provided at the upper end of the stator housing.

9. The load enhancing mechanism according to claim 7, characterized in that The clamping hoop includes a hoop body and a fixing pin. The hoop body is annular with an opening. Upper and lower fixing portions are respectively provided at both ends of the opening. The fixing portions corresponding to both ends of the opening are fixedly connected by the fixing pin.

10. A motor, characterized in that, It includes a load enhancement mechanism according to any one of claims 1-9.