Automatic gluten forming equipment

Abstract

The utility model discloses automatic gluten forming equipment in the technical field of gluten production and processing, which is reasonable in structure, an extrusion head is mounted at the output end of a hydraulic cylinder on a mounting frame, a blade is mounted on the outer wall of a rotating shaft at the bottom of a feed box, and a chain wheel A on a motor A is in transmission connection with a chain wheel B on the rotating shaft through a chain, so that the output end of the hydraulic cylinder is connected with the extrusion head. The dough is put into the material box, the extrusion head is driven by the hydraulic cylinder to push the dough to the profile groove in the material box, then the dough is cut into strips through the blade in the rotating state, the rotating rod and the push head are installed on the rotating disc on the installing plate, the forming cylinder is arranged outside the rotating disc in a sleeving mode, and the cut dough slides into the forming cylinder through the discharging hopper. The dough is cut into strips, the rotating rod in a rotating state is used for rotating and winding the cut dough until a gluten roll is formed, and finally the air cylinder is used for pushing the push head to eject the formed gluten roll.

Description

Technical Field

[0001] The utility model relates to the technical field of gluten production and processing, in particular to an automatic gluten forming device. Background Art

[0002] Gluten technology refers to removing starch and other soluble components from wheat flour or dough by washing, and finally retaining water-soluble proteins (mainly gluten proteins) to produce gluten materials with certain elasticity and toughness. During the gluten production and processing, it is necessary to form the gluten to facilitate factory shipment or storage. Currently, for gluten forming devices, the dough needs to be cut into strips, and then the cut dough is put into the forming device for forming. The process is relatively cumbersome, with many repetitive operations. It is necessary to continuously cut the dough into strips, which involves manual operation, relatively increasing the workload of relevant technical personnel and affecting the efficiency. As a result, the use effect of the gluten forming device is reduced, and the gluten forming efficiency of the gluten forming device is also affected.

[0003] Therefore, it is very necessary to develop an automatic gluten forming device. Content of the Utility Model

[0004] The purpose of the utility model is to provide an automatic gluten forming device to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical solution: An automatic gluten forming device, including a base, on one side of the top of the base, an operation frame is installed, and a material box is installed inside the operation frame;

[0006] On one side inside the base, a mounting plate is installed.

[0007] Preferably, on the other side of the top of the base, a feed hopper is installed, and in the center position on the other side inside the base, a cylinder is installed.

[0008] Preferably, on the top of the material box, a mounting frame is installed, on the top of the mounting frame, a hydraulic cylinder is installed, and an extrusion head is installed at the output end of the hydraulic cylinder.

[0009] Preferably, at the center position of the lower surface of the material box, a mold groove is opened, on one side of the bottom of the material box, a discharge hopper is installed, and below the lower outer wall of one side of the material box, a motor A is installed.

[0010] Preferably, on the outer wall of the output shaft of the motor A, a sprocket A is installed, on the other side of the bottom of the material box, a rotating shaft is rotatably connected, on the lower outer wall of the rotating shaft, a sprocket B is installed, and on the upper outer wall of the rotating shaft, a blade is installed.

[0011] Preferably, a forming cylinder is installed at the center position of the outer wall on one side of the mounting plate. A turntable is rotatably connected to the lower part inside the mounting plate, and rotating rods are arranged above and below on one side of the outer wall of the turntable.

[0012] Preferably, a tension spring is arranged on one side of the outer wall of the rotating rod. A push head is slidably connected to the other side of the outer wall of the rotating rod. A guiding column is installed at the center position of one side of the outer wall of the push head, and the outer wall of the guiding column is slidably connected to the inside of the turntable.

[0013] Preferably, a gear A is installed on the other side of the outer wall of the turntable. A motor B is installed above on one side of the outer wall of the mounting plate. A gear B is installed on the outer wall of the output shaft of the motor B, and the teeth on the gear B are meshed with the teeth on the gear A.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] By installing an extrusion head at the output end of the hydraulic cylinder on the mounting frame and installing blades on the outer wall of the rotating shaft at the bottom of the material box, the sprocket A on the motor A is driven by a chain to be connected with the sprocket B on the rotating shaft, so that the dough is put into the material box. The hydraulic cylinder drives the extrusion head to push the dough to the shaping groove on the material box, and then the rotating blades cut the dough into strips. By installing the rotating rod and the push head at the turntable on the mounting plate and sleeving the forming cylinder outside, the dough after cutting into strips slides into the forming cylinder through the discharge hopper, and then the rotating rod rotates and winds the dough after cutting into strips to form a gluten roll. Finally, the air cylinder pushes the push head to eject the formed gluten roll. During the process, no manual operation is involved, and the operation is all automated by the equipment, realizing the automatic operation effect of the gluten forming equipment, effectively improving the use effect of the gluten automatic forming equipment, and also effectively improving the gluten forming efficiency of the gluten automatic forming equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is the front elevation sectional view provided by the present utility model;

[0017] Figure 2 It is the front view provided by the present utility model;

[0018] Figure 3 It is provided by the present utility model Figure 1 The enlarged view of the structure at A in

[0019] Figure 4 It is provided by the present utility model Figure 1 The enlarged view of the structure at B in

[0020] Figure 5 It is the partial structure perspective view provided by the present utility model.

[0021] In the figure: 1, base; 101, feed hopper; 102, cylinder; 2, operating frame; 3, material box; 301, mounting frame; 302, hydraulic cylinder; 303, extrusion head; 304, shaping groove; 305, discharge hopper; 306, motor A; 307, sprocket A; 308, rotating shaft; 309, sprocket B; 310, blade; 4, mounting plate; 401, forming cylinder; 402, turntable; 403, rotating rod; 404, tension spring; 405, pushing head; 406, guiding column; 407, gear A; 408, motor B; 409, gear B. Specific embodiments

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0023] The present invention provides the following technical solutions: An automatic gluten forming device. Please refer to Figure 1-5, including a base 1, a feed hopper 101 is installed on the other side of the top of the base 1, a cylinder 102 is installed at the center position on the other side inside the base 1, an operation frame 2 is installed on one side of the top of the base 1, a material box 3 is installed inside the operation frame 2, a mounting frame 301 is installed on the top of the material box 3, a hydraulic cylinder 302 is installed on the top of the mounting frame 301, an extrusion head 303 is installed at the output end of the hydraulic cylinder 302. Install the material box 3 inside the operation frame 2 on the base 1, and install the extrusion head 303 at the output end of the hydraulic cylinder 302 on the mounting frame 301. According to the dough put into the material box 3, it is extruded downward by the hydraulic cylinder 302 for processing. A mold groove 304 is opened at the center position of the lower surface of the material box 3. Set the mold groove 304 at the discharge port of the material box 3 to the required shape, so that the dough is extruded to the mold groove 304, and it can be extruded and formed according to the shape of the mold groove 304. A discharge hopper 305 is installed on one side of the bottom of the material box 3, a motor A306 is installed below the outer wall on one side of the material box 3, a sprocket A307 is installed on the outer wall of the output shaft of the motor A306, the other side of the bottom of the material box 3 is rotatably connected to a rotating shaft 308, a sprocket B309 is installed below the outer wall of the rotating shaft 308, and a blade 310 is installed above the outer wall of the rotating shaft 308. Drive and connect the sprocket A307 on the output shaft of the motor A306 and the sprocket B309 on the rotating shaft 308 with a chain, so that the motor A306 can drive and control the rotating shaft 308 to rotate forward or backward. By installing the blade 310 above the outer wall of the rotating shaft 308, according to the extruded dough, the rotating blade 310 performs strip cutting treatment. After the dough is cut into strips, it is discharged from the discharge hopper 305. A drip head can be set at the discharge hopper 305 to drip water onto the surface of the discharge hopper 305 in a dripping manner, which is convenient for the cut dough strips to slide off;

[0024] On one side inside the base 1, a mounting plate 4 is installed. At the center position of the outer wall on one side of the mounting plate 4, a forming cylinder 401 is installed. Below the inside of the mounting plate 4, a turntable 402 is rotatably connected. Above and below the outer wall on one side of the turntable 402, rotating rods 403 are provided. The turntable 402 is rotatably connected inside the mounting plate 4 on the base 1, and the rotating rods 403 are correspondingly arranged above and below one side of the turntable 402. During the forward or reverse rotation of the turntable 402, the two groups of rotating rods 403 can be synchronously driven to rotate. On one side of the outer wall of the rotating rod 403, a tension spring 404 is provided. On the other side of the outer wall of the rotating rod 403, a push head 405 is slidably connected. At the center position of the outer wall on one side of the push head 405, a guide post 406 is installed. The outer wall of the guide post 406 is slidably connected to the inside of the turntable 402. The push head 405 is slidably butted on the outer walls of the two groups of rotating rods 403, and the tension spring 404 is correspondingly sleeved between them. When the air cylinder 102 on the base 1 pushes the guide post 406 on the push head 405, the push head 405 can be pushed out to the outer end of the rotating rod 403. At the same time, after the air cylinder 102 resets, due to the reaction force of the tension spring 404, the push head 405 can be pulled back to its original position. On the outer wall on the other side of the turntable 402, a gear A407 is installed. Above the outer wall on one side of the mounting plate 4, a motor B408 is installed. On the outer wall of the output shaft of the motor B408, a gear B409 is installed. The teeth on the gear B409 are meshed with the teeth on the gear A407, so that the motor B408 can drive and control the rotation of the turntable 402. By sleeving the forming cylinder 401 at the turntable 402, the cut noodles fall into the forming cylinder 401, and the cut dough is rotationally wound by the rotating rod 403 in the rotating state until a gluten roll is formed. Finally, the formed gluten roll is pushed out by the air cylinder 102 pushing the push head 405.

[0025] Working principle: When using the present utility model, a material box 3 is installed in the operating frame 2 on the base 1, and an extrusion head 303 is installed at the output end of the hydraulic cylinder 302 on the mounting frame 301. According to the dough put into the material box 3, the extrusion head 303 is driven by the hydraulic cylinder 302 to extrude downward for processing. By setting the mold groove 304 at the discharge port of the material box 3 to the required shape, the dough is extruded to the mold groove 304, and extrusion molding can be carried out according to the shape of the mold groove 304. By drivingly connecting the chain wheel A307 on the output shaft of the motor A306 and the chain wheel B309 on the rotating shaft 308, the motor A306 can drive and control the rotating shaft 308 to rotate forward or backward. By installing a blade 310 above the outer wall of the rotating shaft 308, according to the extruded dough, the blade 310 in the rotating state performs strip cutting treatment. After the dough is cut into strips, it is discharged by the discharge hopper 305. A drip head can be provided at the discharge hopper 305 to drip water onto the surface of the discharge hopper 305 in a dripping manner, facilitating the sliding of the dough after strip cutting. By rotatably connecting a turntable 402 in the mounting plate 4 on the base 1 and correspondingly arranging rotating rods 403 above and below one side of the turntable 402, during the forward or reverse rotation of the turntable 402, the two groups of rotating rods 403 can be synchronously driven to rotate. By slidingly docking a pusher head 405 on the outer walls of the two groups of rotating rods 403 and correspondingly sleeving a tension spring 404 therebetween, when the air cylinder 102 on the base 1 pushes the guide post 406 on the pusher head 405, the pusher head 405 can be pushed out to the outer end of the rotating rod 403. At the same time, after the air cylinder 102 resets, due to the reaction force effect of the tension spring 404, the pusher head 405 is pulled back to its original position. By meshingly connecting the gear B409 at the output shaft of the motor B408 on the mounting plate 4 and the gear A407 on the turntable 402, the motor B408 can drive and control the rotation of the turntable 402. By sleeving a forming cylinder 401 on the turntable 402, the dough after strip cutting falls into the forming cylinder 401, and the dough after strip cutting is rotationally wound by the rotating rod 403 in the rotating state until a gluten roll is formed. Finally, the formed gluten roll is pushed out by the air cylinder 102 pushing the pusher head 405. The process does not involve manual operation, and all operations during the process are automated by equipment, achieving an automated operation effect for the gluten forming equipment, effectively improving the use effect of the gluten automatic forming equipment, and also effectively improving the gluten forming efficiency of the gluten automatic forming equipment.

[0026] Although the present utility model has been described above with reference to the embodiments, various improvements can be made to it and components therein can be replaced with equivalents without departing from the scope of the present utility model. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed by the present utility model can be combined with each other in any way, and the exhaustive description of these combinations is not given in this specification only for the consideration of saving space and resources. Therefore, the present utility model is not limited to the specific embodiments disclosed in the text, but includes all technical solutions falling within the scope of the claims.

Claims

1. An automatic gluten forming device, comprising a base (1), an operating frame (2) being mounted on one side of the top of the base (1), characterized in that: A material box (3) is installed inside the operating frame (2), a mounting frame (301) is installed on the top of the material box (3), a hydraulic cylinder (302) is installed on the top of the mounting frame (301), an extrusion head (303) is installed at the output end of the hydraulic cylinder (302), a groove (304) is provided at the center of the lower surface of the material box (3), a discharge hopper (305) is installed on one side of the bottom of the material box (3), a motor A (306) is installed below the outer wall of one side of the material box (3), a sprocket A (307) is installed on the outer wall of the output shaft of the motor A (306), a rotating shaft (308) is rotatably connected to the other side of the bottom of the material box (3), a sprocket B (309) is installed below the outer wall of the rotating shaft (308), and a blade (310) is installed above the outer wall of the rotating shaft (308); A mounting plate (4) is mounted on one side of the interior of the base (1).

2. The automatic gluten forming equipment according to claim 1, characterized in that: A feed hopper (101) is installed on the other side of the top of the base (1), and a cylinder (102) is installed at the center position of the other side inside the base (1).

3. The automatic gluten forming equipment according to claim 1, characterized in that: A forming cylinder (401) is installed at the center of the outer wall of one side of the mounting plate (4), and a turntable (402) is rotatably connected to the lower part of the interior of the mounting plate (4), and rotating rods (403) are provided above and below the outer wall of one side of the turntable (402).

4. The automatic gluten forming equipment according to claim 3, characterized in that: A tension spring (404) is provided on one side of the outer wall of the rotating rod (403), and a push head (405) is slidably connected to the other side of the outer wall of the rotating rod (403). A guide column (406) is installed at the center position of the outer wall of one side of the push head (405), and the outer wall of the guide column (406) is slidably connected to the inside of the rotating disk (402).

5. The automatic gluten forming equipment according to claim 4, characterized in that: A gear A (407) is mounted on the outer wall of the other side of the turntable (402), a motor B (408) is mounted above the outer wall of one side of the mounting plate (4), a gear B (409) is mounted on the outer wall of the output shaft of the motor B (408), and the teeth on the gear B (409) are meshed with the teeth on the gear A (407).

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