Flue gas collection processor for rubber asphalt production and processing
Through the ionization, settlement and filtration structure in the gas collection chamber and the recycling of water pumps, the problem of waste of water resources in rubber asphalt production is solved, and efficient purification of flue gas treatment and water resource conservation is achieved.
Patent Information
- Application Number
- CN202422482485.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-15
AI Technical Summary
The existing flue gas treatment devices lack water recycling structure in rubber asphalt production, resulting in serious waste of water resources.
A flue gas collection processor including a gas collecting chamber, a induced fan, a water pump, a filter trough, an ionization grid and a spray head is designed to achieve flue gas treatment through ionization, settlement and filtration, and the water pump is used to realize the recycling of dust-reducing water.
The recycling of water resources during flue gas treatment has been realized, the waste of water resources has been reduced, and the efficiency of flue gas purification has been improved.
Smart Images

Figure CN223184304U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of smoke collection and treatment, in particular to a smoke collection and treatment device for rubber asphalt production and processing. Background Art
[0002] Flue gas collection and treatment refers to the collection, purification and treatment of flue gas generated during industrial production to reduce its harm to the environment and human health. During the high-temperature mixing process of rubber asphalt production and processing, flue gas pollutants such as particulate matter, sulfur dioxide, nitrogen oxides and volatile organic compounds will be generated. In order to ensure that the final flue gas can meet emission standards, corresponding flue gas collection and treatment devices are often used.
[0003] The existing utility model with authorization announcement number CN214715359U discloses a flue gas removal device for asphalt production, in which the flue gas enters a group of flue gas treatment boxes through a smoke inlet, a vibrating screen is used to screen the debris particles in the flue gas, a water mist spray head is used to spray water mist to reduce the dust in the flue gas, and the impurities filtered out by the vibrating screen and the water mist spray head in the flue gas are collected in a dust collecting box for the first asphalt production flue gas treatment, the flue gas enters the second group of flue gas treatment boxes through an induced draft fan, and the activated carbon characteristics of the filter mesh inside the second group of flue gas treatment boxes are used for the second asphalt production flue gas treatment, and the flue gas enters the third group of flue gas treatment boxes through an induced draft fan, and the flue gas is purified by a purifier for the third asphalt production flue gas treatment.
[0004] Although the above technical solution has a certain flue gas purification effect, the flue gas dust reduction requires continuous use of water and lacks a water circulation structure that can recycle the dust reduction water, resulting in a large waste of water resources in the flue gas treatment process.
[0005] Therefore, those skilled in the art provide a flue gas collection and processing device for rubber asphalt production to solve the problems raised in the above background technology. Utility Model Content
[0006] The purpose of the utility model is to provide a fume collection and processing device for rubber asphalt production to solve the problems raised in the above background technology.
[0007] To achieve the above objectives, the present invention provides the following technical solutions:
[0008] A fume collection and treatment device for rubber asphalt production and processing, comprising a gas collecting bin, an inner wall of which is fixedly connected to an induced draft fan, and a dust suppression water circulation mechanism is provided inside the gas collecting bin;
[0009] The dust reduction water circulation mechanism includes a water pump, the output end of the water pump is fixedly connected to a water outlet pipe, the input end of the water pump and the back of the air collecting bin are fixedly connected to a water inlet pipe, the front of the air collecting bin is fixedly connected to a button controller, the interior of the air collecting bin is slidingly connected to a first filter drawer and a second filter drawer, the inner walls of the air collecting bin are fixedly connected to an ionizer and a dust collecting plate, the bottom end of the air collecting bin is fixedly connected to a solenoid valve, the output end of the solenoid valve is fixedly connected to a waste pipe, and the end of the water outlet pipe away from the water pump is fixedly connected to a spray head.
[0010] As a further solution of the present invention: the outer surface of the water outlet pipe is fixedly connected to the inner wall of the air collecting bin, the induced draft fan, water pump, ionization network and solenoid valve are electrically connected to the button controller through wires, the left side of the air collecting bin is fixedly connected to the air intake pipe, and the bottom end of the air intake pipe is fixedly connected to the air collecting hopper.
[0011] As a further solution of the present invention: four supporting legs are fixedly connected to the bottom surface of the gas collecting bin, and the bottom end of each supporting leg is fixedly connected to a supporting base.
[0012] As a further solution of the present invention: a shock-absorbing support plate is fixedly connected to the back of the air collecting bin, and the upper surface of the shock-absorbing support plate is fixedly connected to the outer surface of the water pump.
[0013] As a further solution of the present invention: the outer surface of the water pump input end and the outer surface of the water pump output end are both fixedly connected to sealing rings, the inner wall of one of the sealing rings is fixedly connected to the outer surface of the water outlet pipe, and the inner wall of the other sealing ring is fixedly connected to the outer surface of the water inlet pipe.
[0014] As a further solution of the present invention: a first movable handle is fixedly connected to the front side of the first filter drawer, and a second movable handle is fixedly connected to the front side of the second filter drawer.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] The utility model cooperates with the air collecting bin, the induced draft fan, the water pump, the water outlet pipe, the first filter drawer, the second filter drawer, the spray head, the ionization network, the dust collecting plate, the solenoid valve, the exhaust pipe, the water inlet pipe and the button controller. The button controller can control the induced draft fan to be powered on to introduce the external smoke into the air collecting bin from the left end of the air collecting bin. The ionization network can ionize the smoke entering the air collecting bin, so that the particles in the smoke are charged and fall conveniently on or near the dust collecting plate. Then, the water pump sprays the water at the bottom of the air collecting bin to the ionized smoke through the spray head, which can remove most of the particles. The dust and harmful gases are settled and absorbed, and the first filter drawer can carry particulate matter and absorb harmful gases dissolved in water, allowing relatively clean water to flow into the bottom of the gas collecting bin. In addition, the second filter drawer can further filter the ionized and settled flue gas, thereby achieving the effect of flue gas treatment. The filtration of the first filter drawer and the repeated pumping of the water pump can realize the recycling of dust-falling water, play a role in making full use of and saving water resources, and avoid the problem of large waste of water resources in the flue gas treatment process due to the lack of a water circulation structure that can recycle dust-falling water. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of a flue gas collection and treatment device used in rubber asphalt production and processing;
[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of a gas collecting bin in a flue gas collection and treatment device for rubber asphalt production and processing, viewed from the side and upward;
[0019] Figure 3 This is a schematic diagram of a side-view cutaway three-dimensional structure of a gas collection bin in a fume collection and treatment device for rubber asphalt production and processing;
[0020] Figure 4 This is a schematic diagram of the three-dimensional structure of a spray head in a flue gas collection processor used in the production and processing of rubber asphalt, viewed from the side and upward.
[0021] In the figure: 1. Air collecting bin; 2. induced draft fan; 3. Dust suppression water circulation mechanism; 301. Water pump; 302. Water outlet pipe; 303. First filter drawer; 304. Second filter drawer; 305. Spray head; 306. Ionization grid; 307. Dust collecting plate; 308. Solenoid valve; 309. Waste pipe; 310. Water inlet pipe; 311. Button controller; 4. Air inlet pipe; 5. Air collecting hopper; 6. Support legs; 7. Support seat; 8. Shock-absorbing support plate; 9. First movable handle; 10. Second movable handle; 11. Sealing ring. DETAILED DESCRIPTION
[0022] See also Figure 1-4A flue gas collection and processing device for rubber asphalt production and processing includes an air collecting bin 1, an induced draft fan 2 is fixedly connected to the inner wall of the air collecting bin 1, a dust reduction water circulation mechanism 3 is arranged inside the air collecting bin 1, and the dust reduction water circulation mechanism 3 includes a water pump 301, the output end of the water pump 301 is fixedly connected to a water outlet pipe 302, the outer surface of the water outlet pipe 302 is fixedly connected to the inner wall of the air collecting bin 1, the left side of the air collecting bin 1 is fixedly connected to an air intake pipe 4, and the bottom end of the air intake pipe 4 is fixedly connected to an air collecting hopper 5. By setting the air collecting hopper 5, the air intake range of the bottom end of the air intake pipe 4 can be expanded, thereby facilitating the guidance and collection of the flue gas generated in the production and processing of rubber asphalt into the air collecting bin 1 for treatment.
[0023] The input end of the water pump 301 and the back of the air collecting bin 1 are fixedly connected to a water inlet pipe 310, the front of the air collecting bin 1 is fixedly connected to a button controller 311, and the bottom of the air collecting bin 1 is fixedly connected to four support legs 6, and the bottom end of each support leg 6 is fixedly connected to a support seat 7. By setting the support legs 6, it is convenient to stably support the air collecting bin 1 and provide sufficient placement space for other pipeline structures at the bottom of the air collecting bin 1.
[0024] The interior of the gas collecting bin 1 is slidingly connected with the first filter drawer 303 and the second filter drawer 304, respectively. The inner wall of the gas collecting bin 1 is fixedly connected with the ionization net 306 and the dust collecting plate 307, respectively. The back of the gas collecting bin 1 is fixedly connected with a shock-absorbing support plate 8, and the upper surface of the shock-absorbing support plate 8 is fixedly connected to the outer surface of the water pump 301. The first filter drawer 303 and the second filter drawer 304 themselves are composed of plates and drawer frames with good filtering properties. The first filter drawer 303 can mainly filter and carry solid particles and sewage impurities, and water flows into the bottom of the gas collecting bin 1. The second filter drawer 304 can mainly filter and carry impurities in the flue gas again, thereby increasing the cleanliness of the flue gas discharged. By setting the shock-absorbing support plate 8, the water pump 301 can be stably supported with the help of the back of the gas collecting bin 1, and it itself has a certain shock-absorbing effect.
[0025] The bottom end of the gas collecting bin 1 is fixedly connected to a solenoid valve 308, and the output end of the solenoid valve 308 is fixedly connected to a waste pipe 309. The induced draft fan 2, the water pump 301, the ionization network 306 and the solenoid valve 308 are all electrically connected to the button controller 311 through wires. The outer surface of the input end of the water pump 301 and the outer surface of the output end of the water pump 301 are fixedly connected to a sealing ring 11, the inner wall of one sealing ring 11 is fixedly connected to the outer surface of the outlet pipe 302, and the inner wall of the other sealing ring 11 is fixedly connected to the outer surface of the water inlet pipe 310. By setting the sealing ring 11, the connection between the outer surface of the input end of the water pump 301 and the water inlet pipe 310 and the output end of the water pump 301 and the outlet pipe 302 can be reinforced respectively, thereby preventing water leakage between each two.
[0026] One end of the water outlet pipe 302 away from the water pump 301 is fixedly connected to the spray head 305, the front of the first filter drawer 303 is fixedly connected to the first movable handle 9, and the front of the second filter drawer 304 is fixedly connected to the second movable handle 10. By setting the first movable handle 9 and the second movable handle 10, both can be rotated flexibly and appropriately, and then after being grasped, the first filter drawer 303 and the second filter drawer 304 can be easily pulled out of the gas collecting bin 1 and cleaned.
[0027] The working principle of the present invention is as follows: when in use, the first filter drawer 303 is drawn out of the gas collecting bin 1 in advance, and then a sufficient amount of water for dust reduction is injected into the gas collecting bin 1 from the entrance of the first filter drawer 303, and some other auxiliary solvents for absorbing harmful gases in the flue gas can be added to the water, and then the first filter drawer 303 is pushed into the gas collecting bin 1, and then the flue gas generated in the production and processing of rubber asphalt is guided to the bottom of the gas collecting hopper 5, and the button controller 311 is operated to control the induced draft fan 2 to be energized and the flue gas is introduced from the bottom of the gas collecting hopper 5 into the gas collecting bin 1, and at the same time, the button controller 311 controls the ionization network 306 to be energized, and the flue gas that has just entered the gas collecting bin 1 is ionized by the ionization network 306, and the particles in the flue gas are charged and fall on the dust collecting plate 307 or near the dust collecting plate 307, and then the water pump 301 controlled by the button controller 311 is energized to draw the water at the bottom of the gas collecting bin 1 through the spray head 305 After the ionized flue gas is sprayed downward, most of the particulate matter and harmful gases are settled and absorbed. The first filter drawer 303 carries the particulate matter and absorbs the harmful gases dissolved in the water and allows the cleaner water to flow into the bottom of the gas collecting bin 1. The second filter drawer 304 further filters the ionized and settled flue gas, thereby achieving the effect of flue gas treatment. The filtration of the first filter drawer 303 and the repeated pumping of the water pump 301 can realize the recycling of dust-reducing water, which plays a role in fully utilizing and saving water resources. When the wastewater in the gas collecting bin 1 needs to be replaced, the operation button controller 311 controls the solenoid valve 308 to energize and connect the gas collecting bin 1 and the waste pipe 309 to discharge the wastewater from the waste pipe 309. The design of the flue gas collection and processing device for the entire rubber asphalt production and processing effectively solves the problem of large waste of water resources in the flue gas treatment process due to the lack of a water circulation structure that can recycle dust-reducing water.
[0028] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A flue gas collection and processing device for rubber asphalt production and processing, comprising a gas collection bin (1), characterized in that: An induced draft fan (2) is fixedly connected to the inner wall of the air collecting bin (1), and a dust suppression water circulation mechanism (3) is provided inside the air collecting bin (1); The dust suppression water circulation mechanism (3) comprises a water pump (301), the output end of the water pump (301) is fixedly connected to a water outlet pipe (302), the input end of the water pump (301) and the back of the air collecting bin (1) are fixedly connected to a water inlet pipe (310), the front of the air collecting bin (1) is fixedly connected to a button controller (311), the interior of the air collecting bin (1) is slidably connected to a first filter drawer (303) and a second filter drawer (304), the inner wall of the air collecting bin (1) is fixedly connected to an ionizing net (306) and a dust collecting plate (307), the bottom end of the air collecting bin (1) is fixedly connected to a solenoid valve (308), the output end of the solenoid valve (308) is fixedly connected to a waste pipe (309), and one end of the water outlet pipe (302) away from the water pump (301) is fixedly connected to a spray head (305).
2. The fume collecting and processing device for rubber asphalt production and processing according to claim 1 is characterized in that: The outer surface of the water outlet pipe (302) is fixedly connected to the inner wall of the air collecting bin (1); the induced draft fan (2), the water pump (301), the ionizing network (306) and the solenoid valve (308) are all electrically connected to the key controller (311) via wires; the left side of the air collecting bin (1) is fixedly connected to the air intake pipe (4); and the bottom end of the air intake pipe (4) is fixedly connected to the air collecting hopper (5).
3. The fume collecting and processing device for rubber asphalt production and processing according to claim 1 is characterized in that: Four support legs (6) are fixedly connected to the bottom surface of the gas collecting bin (1), and the bottom end of each support leg (6) is fixedly connected to a support base (7).
4. The fume collecting and processing device for rubber asphalt production and processing according to claim 1 is characterized in that: A shock-absorbing support plate (8) is fixedly connected to the back of the gas collecting bin (1), and the upper surface of the shock-absorbing support plate (8) is fixedly connected to the outer surface of the water pump (301).
5. The fume collecting and processing device for rubber asphalt production and processing according to claim 1 is characterized in that: The outer surface of the input end of the water pump (301) and the outer surface of the output end of the water pump (301) are both fixedly connected with a sealing ring (11), the inner wall of one of the sealing rings (11) is fixedly connected to the outer surface of the water outlet pipe (302), and the inner wall of the other sealing ring (11) is fixedly connected to the outer surface of the water inlet pipe (310).
6. The fume collecting and processing device for rubber asphalt production and processing according to claim 1, characterized in that: A first movable handle (9) is fixedly connected to the front of the first filter drawer (303), and a second movable handle (10) is fixedly connected to the front of the second filter drawer (304).