Enamel reaction kettle

Through the design of detachable stirring leaves and crushing knife, the problem of easy wear of stirring leaves in the enamel reactor is solved, extending service life, simplifying the replacement process, improving production efficiency and reducing costs.

CN223184535UActive Publication Date: 2025-08-05TIANMEN DEYUAN CHEM TECH CO LTD
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Patent Information

Application Number
CN202421977527.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-08-05
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

The stirring leaves and rotating shaft of the existing enamel reactor are fixed structures, which are easy to wear and have a short service life, and need to be replaced as a whole, which makes the replacement process time-consuming and labor-intensive, increases the cost of accessories, and reduces production efficiency.

Method used

It adopts a detachable stirring blade structure, which is fixed on the rotating shaft through screw holes and stud connections, and stirs with a crushing knife. The rotating motor is sealed and connected to the kettle body to improve sealing and facilitate cleaning and maintenance.

Benefits of technology

It extends the service life of the mixing leaves, simplifies the replacement and maintenance process, improves production efficiency, and reduces the cost of replacement of accessories.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an enamel reaction kettle which comprises an enamel reaction kettle body, a kettle body sealing cover is arranged above the enamel reaction kettle body, a connecting ring is fixedly connected above the kettle body sealing cover, an internal thread groove is formed in one end of the connecting ring, a first rubber sealing ring is arranged above the kettle body sealing cover, and an external thread ring is connected in the internal thread groove in a screwed mode. The top end of the external thread ring is fixedly connected with a rotating motor; the stirring blades with the matched number and position are selected and fixedly installed on the rotating shaft through screwed connection of the screw holes and the studs, the crushing cutters fixedly arranged at one ends of the stirring blades facilitate crushing of entered large-particle chemical spice raw materials, and the rotating motor drives the rotating shaft to rotate and is matched with the stirring blades and the crushing cutters to conduct full stirring reaction; the detachable stirring blades are convenient for dismounting the rotating motor when the kettle body part is cleaned, so that the cleaning operability is improved, and the rotating motor is dismounted through the rotating handle, the internal thread groove and the external thread ring, so that the replacement and the maintenance are convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of reactor equipment, in particular to an enamel reactor. Background Art

[0002] Enamel reactors are commonly used in chemical, pharmaceutical, and food industries. Made of enamel, they offer excellent corrosion resistance and high-temperature resistance. Enamel is a composite material consisting of a steel base and glassy glaze, produced by coating the steel surface with glaze and sintering it at high temperatures. This structure gives the enameled reactor the strength and stability of steel, combined with the chemical resistance and smooth, easy-to-clean surface of glass. These advantages, such as corrosion resistance and high-temperature resistance, make them widely used in chemical fragrances, such as tonka bean, where they are used as reaction, stirring, and storage vessels in the production process of chemical fragrances.

[0003] The stirring blades and rotating shafts of existing enameled reactors are mostly fixed structures. During use, the stirring blades are more susceptible to wear than other components and have a shorter service life than other components. When replacing them, the rotating shaft or drive motor must be replaced as a whole. The replacement process is time-consuming and labor-intensive, reducing production efficiency and increasing the cost of accessories. Utility Model Content

[0004] The purpose of the utility model is to provide an enamel reactor in order to solve the problem that the stirring blades and rotating shafts of the existing enamel reactors are mostly fixed structures, the stirring blades are more easily worn than other parts during use, and the service life is shorter than other parts. When replacing, the rotating shaft or the drive motor needs to be replaced as a whole. The replacement process is time-consuming and labor-intensive, reduces production efficiency, and increases the cost of accessories.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an enameled reactor, comprising: an enameled reactor body, a reactor body sealing cover is provided above the enameled reactor body, a connecting ring is fixedly connected to the top of the reactor body sealing cover, an internal thread groove is provided at one end of the connecting ring, a rubber sealing ring 1 is provided above the reactor body sealing cover, an external thread ring is screwedly connected to the inside of the internal thread groove, a rotating motor is fixedly connected to the top of the external thread ring, a rubber sealing ring 2 is provided at the bottom of the rotating motor, a rotating shaft is provided at the output end of the rotating motor, a screw hole is provided on one side of the rotating shaft, a stud is screwedly connected to the inside of the screw hole, a stirring blade is fixedly connected to one end of the stud, and a crushing knife is provided at one end of the stirring blade.

[0006] As a further solution of the present invention: a rotating handle is fixedly connected above the rotating motor.

[0007] As a further solution of the present invention: one end of the kettle body sealing cover is connected with a feed pipe, the other end of the kettle body sealing cover is connected with an exhaust valve, and the bottom of the enamel reaction kettle body is connected with a discharge pipe.

[0008] As a further solution of the present invention: the bottom of the enameled reactor body is fixedly connected with supporting legs, and the supporting legs are provided in four groups and are symmetrically arranged in four directions at the bottom of the enameled reactor body.

[0009] As a further solution of the present invention: the specifications of the internal thread groove and the external thread ring are adapted to each other, and the specifications and positions of the rubber sealing ring 1 and the rubber sealing ring 2 are adapted to each other.

[0010] As a further solution of the present invention: the rotating shaft passes through the kettle body sealing cover and extends into the interior of the enamel reactor body.

[0011] As a further solution of the present invention: the screw holes, studs and stirring blades are arranged in several groups and are evenly arranged outside the rotating shaft. One end of the four groups of stirring blades is also provided with a crushing knife structure.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] In the present invention, stirring blades of suitable quantity and position are selected and fixedly mounted on the rotating shaft through screw connection of screw holes and studs. A crushing knife fixedly arranged at one end of the stirring blade is convenient for crushing large particles of chemical spice raw materials entering. The rotating motor drives the rotating shaft to rotate, and cooperates with the stirring blade and the crushing knife to fully stir the reaction. The rotating motor is fixedly connected to the kettle body sealing cover through an external thread ring and an internal thread groove. The rubber sealing ring 1 and the rubber sealing ring 2 are convenient for improving the sealing performance of the rotating motor and the kettle body sealing cover. The detachable stirring blade can be convenient for removing the rotating motor when cleaning the kettle body parts, thereby improving the cleaning operability. The rotating motor can be disassembled by rotating the handle, the internal thread groove and the external thread ring for easy replacement and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of an enamel reactor described in the utility model;

[0015] Figure 2 This is a structural schematic diagram of a rotating handle in an enamel reactor described in the utility model;

[0016] Figure 3 This is a structural diagram of a connecting ring in an enamel reactor described in the utility model;

[0017] Figure 4 This is a structural diagram of a rubber sealing ring 2 in an enamel reactor described in the utility model;

[0018] Figure 5 This is a schematic structural diagram of a rotating shaft in an enamel reactor described in the utility model;

[0019] Figure 6 It is a structural schematic diagram of an enlarged view of point A in an enamel reactor described in the present invention.

[0020] In the figure: 1. Enamel reactor body; 2. Reactor body sealing cover; 3. Connecting ring; 4. Internal thread groove; 5. Rubber sealing ring 1; 6. External thread ring; 7. Rotating motor; 8. Rubber sealing ring 2; 9. Rotating shaft; 10. Screw hole; 11. Stud; 12. Stirring blade; 13. Crushing knife; 14. Rotating handle; 15. Feed pipe; 16. Exhaust valve; 17. Discharge pipe; 18. Support foot. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed and operate in a specific direction. Therefore, they should not be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense. For example, they can be fixedly connected, detachably connected, or connected in an integral manner; they can be mechanically connected or electrically connected; they can be directly connected, indirectly connected through an intermediate medium, or they can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances. The following describes the embodiments of the present invention based on its overall structure.

[0023] Reference Figures 1 to 6In the embodiment of the present invention, an enameled reactor comprises: an enameled reactor body 1, a reactor body sealing cover 2 is provided above the enameled reactor body 1, a connecting ring 3 is fixedly connected above the reactor body sealing cover 2, an internal thread groove 4 is provided at one end of the connecting ring 3, a rubber sealing ring 5 is provided above the reactor body sealing cover 2, an external thread ring 6 is screwedly connected inside the internal thread groove 4, a rotating motor 7 is fixedly connected to the top of the external thread ring 6, a rubber sealing ring 8 is provided at the bottom of the rotating motor 7, a rotating shaft 9 is provided at the output end of the rotating motor 7, a screw hole 10 is provided on one side of the rotating shaft 9, a stud 11 is screwedly connected inside the screw hole 10, a stirring blade 12 is fixedly connected to one end of the stud 11, and a crushing knife 13 is provided at one end of the stirring blade 12.

[0024] Reference Figure 2 , a rotating handle 14 is fixedly connected above the rotating motor 7;

[0025] With the above solution, the rotating motor 7 can be easily grasped and rotated for disassembly by rotating the handle 14 .

[0026] Reference Figure 1 and Figure 2 One end of the kettle body sealing cover 2 is connected to a feed pipe 15, the other end of the kettle body sealing cover 2 is connected to an exhaust valve 16, and the bottom of the enamel reaction kettle body 1 is connected to a discharge pipe 17;

[0027] The above solution is adopted: the raw materials are introduced and discharged through the feed pipe 15 and the discharge pipe 17, and the gas generated during the reaction is discharged through the exhaust valve 16.

[0028] Reference Figure 1 The bottom of the enameled reactor body 1 is fixedly connected with support legs 18, and the number of support legs 18 is provided in four groups, which are symmetrically arranged in four directions at the bottom of the enameled reactor body 1;

[0029] The above solution is adopted: the enameled reactor body 1 is stably placed at a designated location by four sets of supporting legs 18 .

[0030] Reference Figure 3 and Figure 4 , the internal thread groove 4 is adapted to the specifications of the external thread ring 6, and the rubber sealing ring 1 5 is adapted to the specifications and positions of the rubber sealing ring 2 8;

[0031] Adopting the above scheme: the rotating motor 7 can be conveniently disassembled through the internal thread groove 4 and the external thread ring 6 for maintenance and replacement, and the rubber sealing ring 1 5 and the rubber sealing ring 2 8 facilitate increasing the sealing performance of the connection between the rotating motor 7 and the kettle body sealing cover 2.

[0032] Reference Figure 1 and Figure 2 The rotating shaft 9 passes through the kettle sealing cover 2 and extends into the interior of the enamel reactor body 1;

[0033] Adopting the above solution: the components are driven to rotate by the rotating shaft 9 to stir.

[0034] Reference Figure 5 and Figure 6 , the screw holes 10, the studs 11 and the stirring blades 12 are provided in several groups, which are evenly arranged outside the rotating shaft 9, and one end of the four groups of stirring blades 12 is also provided with a crushing knife 13 structure;

[0035] With the above solution, stirring blades 12 of suitable quantity and position can be conveniently installed through the screw holes 10 and the studs 11, making replacement and maintenance easier.

[0036] The working principle of the present utility model is as follows: when in use, the enamel reactor body 1 is placed at the operating location, the stirring blades 12 of suitable number and position are selected, and are fixedly installed on the rotating shaft 9 through the screw connection of the screw hole 10 and the stud 11. The crushing knife 13 fixedly provided at one end of the stirring blade 12 is convenient for crushing the large particles of chemical spice raw materials entering, the rotating motor 7 drives the rotating shaft 9 to rotate, and the stirring blade 12 and the crushing knife 13 are fully stirred for reaction, the rotating motor 7 is fixedly connected to the reactor body sealing cover 2 through the external threaded ring 6 and the internal threaded groove 4, the rubber sealing ring 1 5 and the rubber sealing ring 2 8 are convenient for improving the sealing between the rotating motor 7 and the reactor body sealing cover 2, the detachable stirring blade 12 is convenient for cleaning the reactor body parts, and the rotating motor 7 can be removed when cleaning, thereby improving the operability of cleaning, and the rotating motor 7 is disassembled by rotating the handle 14, the internal threaded groove 4 and the external threaded ring 6 for easy replacement and maintenance.

[0037] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An enamel reactor, characterized in that: include: An enameled reactor body (1) is provided with a reactor body sealing cover (2) above the enameled reactor body (1), a connecting ring (3) is fixedly connected to the reactor body sealing cover (2), an internal thread groove (4) is provided at one end of the connecting ring (3), a rubber sealing ring (5) is provided above the reactor body sealing cover (2), an external thread ring (6) is screwed in the internal thread groove (4), a rotating motor (7) is fixedly connected to the top of the external thread ring (6), a rubber sealing ring (8) is provided at the bottom of the rotating motor (7), a rotating shaft (9) is provided at the output end of the rotating motor (7), a screw hole (10) is provided at one side of the rotating shaft (9), a stud (11) is screwed in the internal thread hole (10), a stirring blade (12) is fixedly connected to one end of the stud (11), and a crushing knife (13) is provided at one end of the stirring blade (12).

2. The enamel reactor according to claim 1, characterized in that: A rotating handle (14) is fixedly connected above the rotating motor (7).

3. The enamel reactor according to claim 1, characterized in that: One end of the kettle body sealing cover (2) is connected to a feed pipe (15), the other end of the kettle body sealing cover (2) is connected to an exhaust valve (16), and the bottom of the enamel reaction kettle body (1) is connected to a discharge pipe (17).

4. The enamel reactor according to claim 1, characterized in that: The bottom of the enameled reactor body (1) is fixedly connected with support legs (18), and the support legs (18) are provided in four groups and are symmetrically arranged in four directions at the bottom of the enameled reactor body (1).

5. The enamel reactor according to claim 1, characterized in that: The specifications of the internal thread groove (4) and the external thread ring (6) are adapted to each other, and the specifications and positions of the rubber sealing ring 1 (5) and the rubber sealing ring 2 (8) are adapted to each other.

6. The enamel reactor according to claim 1, characterized in that: The rotating shaft (9) passes through the kettle body sealing cover (2) and extends into the interior of the enamel reaction kettle body (1).

7. The enamel reactor according to claim 1, characterized in that: The screw holes (10), studs (11) and stirring blades (12) are arranged in several groups and are evenly arranged outside the rotating shaft (9). One end of each of the four groups of stirring blades (12) is also provided with a crushing knife (13) structure.