Flocking adhesive reaction kettle capable of being cleaned in split mode

By designing a separable cleanable reactor, using the lifting and lowering adjustment components and agitating twisting roller structure, the problems of uneven mixing and material blockage are solved, and the full mixing and efficient production of flocking adhesives are achieved.

CN223184544UActive Publication Date: 2025-08-05YIXING DETAI TEXTILE SLURRY MATERIALS CO LTD
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Patent Information

Application Number
CN202422279269.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-08-05
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

The existing reactors for flocking adhesives have poor mixing effect, and the discharge port is prone to clogging, which affects production efficiency and raw material utilization.

Method used

A reactor that can be cleaned separately is designed, adopting a lifting adjustment assembly and a stirring twisting roller structure, and the stirring shaft is reversely rotated by meshing the main motor drive gear. Combined with the inner wall cleaning frame and the scraping strip, it realizes multi-area stirring and inner wall cleaning to avoid blockage.

Benefits of technology

The full mixing and uniform distribution of flocking adhesive raw materials is achieved, production efficiency is improved, cleaning burden is reduced, and the material opening is prevented, and the adhesive strength of the adhesive is enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flocking adhesive reaction kettle capable of being cleaned separately, which comprises a reaction kettle main body, a left supporting seat and a right supporting seat, the left supporting seat is fixed on the left side of the bottom end of the reaction kettle main body, and the right supporting seat is fixed on the right side of the bottom end of the reaction kettle main body; the reaction kettle further comprises a lifting adjusting assembly arranged on the right side of the reaction kettle body, a discharging pipe is connected to the bottom end of the reaction kettle body, and a stirring twisting roller is arranged in the center of the interior of the reaction kettle body. According to the utility model, the main motor drives the crankshaft and the driving gear to rotate, and the two groups of stirring shafts can rotate reversely under the meshing action of the driving gear and the driven gear, so that multiple groups of stirring plates and stirring twisting rollers can be driven to rotate; therefore, the flocking adhesive raw materials in the reaction kettle main body can be fully stirred and mixed in a multi-area manner.
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Description

Technical Field

[0001] The utility model relates to the technical field of reactors, in particular to a reactor for flocking adhesive which can be separated and cleaned. Background Art

[0002] Flocking adhesive is a self-crosslinking emulsion copolymerized with vinyl acetate, acrylates, and attachment monomers. It is a polymer synthesized using the most advanced international process synthesis method. It is a solvent-free, two-component, water-based flocking adhesive with a tough film, soft feel, water resistance, and abrasion resistance. In modern industrial production, flocking technology is widely used in many fields, such as textiles, automotive interiors, building materials, and electronic products. As a key material in the flocking process, the performance and quality of flocking adhesive directly affect the appearance, durability, and functionality of the final product. Therefore, the design and optimization of the reactor equipment for producing flocking adhesive is particularly important.

[0003] A flocking adhesive reactor with announcement number CN219682498U includes a reactor body, a support seat fixed to the bottom inner wall of the reactor body, a support block inserted into the interior of the support seat, a rotating shaft rotatably connected to the top of the support block via a bearing, and mixing blades equidistantly fixed to the surface of the rotating shaft. The utility model is provided with a reactor body, a support seat, a support block, a rotating shaft, mixing blades, a scraper, a reactor cover, a rotating frame, a clamping assembly, a bracket, a first motor and a driving mechanism. When using this reactor, after the adhesive reaction is completed and discharged, the reactor cover can be automatically opened and the mixing blades can be disassembled and removed, thereby saving time and effort when cleaning the interior of the reactor. At the same time, under the action of the scraper, the adhesive adhering to the inner wall of the reactor can be scraped off during discharge, avoiding the phenomenon of the adhesive adhering to the inner wall of the reactor body, thereby reducing waste of resources.

[0004] When the above-mentioned prior art is in use, the rotation of the mixing blade is used to mix and stir the various raw materials of the flocking adhesive. However, the mixing range is limited, and it is inconvenient to perform repeated stirring of multiple layers, resulting in insufficient stirring, which will cause uneven mixing of the raw materials, and thus affect the final performance of the adhesive. Moreover, when discharging, it is inconvenient to clear the material pipe. Since the flocking adhesive has a certain viscosity, it is easy to adhere to the inner wall of the discharge pipe, which can easily cause the discharge of the material pipe to be blocked, thereby affecting the discharge efficiency. Therefore, corresponding improvements are needed. Utility Model Content

[0005] The purpose of the utility model is to provide a flocking adhesive reactor that can be separated and cleaned, so as to solve the problems of poor mixing effect and easy blockage of the discharge port of the existing flocking adhesive reactor proposed in the background art.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a detachable and cleanable flocking adhesive reactor, comprising a reactor body, a left support seat, and a right support seat, wherein the left support seat is fixed to the left side of the bottom end of the reactor body, and the right support seat is fixed to the right side of the bottom end of the reactor body;

[0007] Also includes:

[0008] A lifting and adjusting component is provided on the right side of the reactor body, the bottom end of the reactor body is connected to a blanking pipe, a stirring roller is provided at the center position inside the reactor body, and a conveying cone block is fixed to the bottom end of the stirring roller, one end of the conveying cone block extends to the inside of the blanking pipe, the bottom end of the outer side of the stirring roller is socketed with a socket block, and both sides of the socket block are connected to inner wall cleaning racks, and the cross-section of the inner wall cleaning racks is L-shaped, and the inner wall cleaning racks are evenly connected with inner wall scraping strips on the side close to the inner wall of the reactor body.

[0009] Preferably, the lifting and adjusting assembly includes a driving motor inside the left support seat, and a driving shaft is fixed to the top of the driving motor. The internal rotation of the left support seat on the right side of the driving shaft is connected to a vertical screw rod, and a transmission belt is connected between the vertical screw rod and the driving shaft.

[0010] Preferably, one end of the vertical screw rod extends to the outside of the left support seat, the outer side of the vertical screw rod is threadedly connected to a lifting frame, the top end of the lifting frame is detachably connected to a top plate, and the bottom end on the right side of the top plate is connected to another lifting frame, a split mechanism is provided between the lifting frame and the top plate, and guide vertical rods are evenly penetrated inside the lifting frame, and the guide vertical rods are all fixed to the top end of the right support seat.

[0011] Preferably, fixing holes are provided on both sides of the top plate, and fixing pins are connected inside the fixing holes. A sealing block is fixed to the bottom end of the top plate, and a mixing mechanism is provided inside the sealing block.

[0012] Preferably, the mixing mechanism includes a main motor, and the main motor is fixed to the top of the top plate, the bottom end of the main motor is connected to the organic shaft, and one end of the organic shaft extends to the inside of the sealing block, the outer side of the organic shaft is fixedly sleeved with a driving gear, and both sides of the driving gear are meshed with driven gears, and the inside of the driven gear is penetrated by a stirring shaft.

[0013] Preferably, one end of the stirring shaft extends to the outside of the sealing block and is connected to a stirring plate, and the stirring plate is arranged on both sides of the stirring shaft. The main motor is provided with a mixing trough with a trapezoidal cross-section, and the interior of the mixing trough is evenly connected with a breaking column.

[0014] Preferably, the split mechanism includes a two-way triangular card, and the two-way triangular card is fixed to the bottom end of the top plate, the interior of the two-way triangular card is connected to a support spring, both sides of the two-way triangular card are connected to one-way hook blocks, and the one-way hook blocks are both arranged inside the plug-in slots, and the plug-in slots are both arranged at the top of the lifting frame.

[0015] Compared with the prior art, the utility model has the following beneficial effects: the flocking adhesive reactor that can be separated and cleaned can not only fully and repeatedly stir and mix the flocking adhesive raw materials and have the effect of clearing the drop pipe, but also can scrape the inner wall of the reactor to improve the utilization efficiency of the flocking adhesive raw materials and reduce the burden of post-cleaning, and the reactor can be separated and cleaned;

[0016] The main motor drives the machine shaft and the driving gear to rotate, and the meshing action of the driving gear and the driven gear allows the two sets of stirring shafts to rotate in opposite directions, thereby driving multiple sets of stirring plates and stirring rollers to rotate, so as to fully stir and mix the flocking adhesive raw materials inside the reactor body in multiple areas. During this process, the rotation of the stirring rollers can transport the flocking adhesive raw materials inside the reactor body upward, flip the flocking adhesive raw materials in the lower layer upward and scatter them downward, thereby ensuring uniform dispersion of the materials and enabling reinforcing ingredients such as fillers to be evenly distributed in base materials such as resins, forming a denser and more uniform structure, thereby enhancing the bonding strength of the flocking adhesive.

[0017] The rotation of the stirring roller drives the conveying cone to rotate, so as to clear the flocking adhesive material falling from the inside of the drop pipe and prevent the material port from being blocked. In addition, the inner wall cleaning frame and the scraping strips on the outer side of the inner wall cleaning frame rotate during the rotation of the stirring roller and come into contact with the inner wall of the reactor body, thereby cleaning the inner wall of the reactor body and preventing the flocking adhesive from adhering to the inner wall.

[0018] The driving motor is used in conjunction with the driving shaft and the transmission belt to rotate the vertical screw rod. The threaded connection between the vertical screw rod and the lifting frame can make the lifting frame move upward, and the inner wall cleaning frame can be moved up and down to expand the inner wall cleaning effect. Later, the fixing pin is unscrewed from the fixing hole, and the top plate is pulled to disengage the two-way triangular card from one side of the support spring until the two-way triangular card is removed from the socket slot, so that the top plate and the lifting frame can be disassembled, and the sealing block, stirring roller, and mixing mechanism can be disassembled from the reactor body to realize the separate cleaning of the inner wall and the mixing mechanism of the reactor body, so as to ensure the high efficiency and comprehensiveness of the cleaning of the reactor body. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0022] Figure 3 It is a right side structural schematic diagram of the present utility model;

[0023] Figure 4 This is a schematic diagram of the split structure of the utility model;

[0024] Figure 5 This is a schematic diagram of the three-dimensional structure of the lifting frame of the utility model;

[0025] Figure 6 This is a schematic diagram of the three-dimensional structure of the stirring plate of the present utility model.

[0026] Explanation of the reference numerals in the figure: 1. Reactor body; 2. Left support seat; 3. Right support seat; 4. Dropping pipe; 5. Vertical screw rod; 6. Lifting frame; 7. Top plate; 701. Fixing hole; 8. Mixing mechanism; 801. Main motor; 802. Machine shaft; 803. Driving gear; 804. Driven gear; 805. Stirring shaft; 9. Guide vertical rod; 10. Driving motor; 11. Driving shaft; 12. Transmission belt; 13. Fixing pin; 14. Split mechanism; 1401. Two-way triangle card; 1402. Support spring; 1403. One-way hook block; 1404. Plug-in slot; 15. Sealing block; 16. Stirring roller; 17. Inner wall cleaning frame; 18. Stirring plate; 1801. Mixing trough; 1802. Breaking column; 19. Conveying cone block. DETAILED DESCRIPTION

[0027] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] See also Figures 1-6, the utility model provides the following technical solutions:

[0029] Example 1

[0030] In order to solve the problem of poor mixing effect of the existing detachable and cleanable flocking adhesive reactor, the following technical solution is announced. Please refer to Figure 1 、 Figure 2 、 Figure 6 , a reactor for flocking adhesive that can be separated and cleaned, includes a reactor body 1, a left support seat 2, and a right support seat 3. The left side of the bottom end of the reactor body 1 is fixed with the left support seat 2, and the right side of the bottom end of the reactor body 1 is fixed with the right support seat 3. It also includes: a lifting adjustment component is arranged on the right side of the reactor body 1, the lifting adjustment component includes a driving motor 10 inside the left support seat 2, and a driving shaft 11 is fixed on the top of the driving motor 10, and the internal rotation of the left support seat 2 on the right side of the driving shaft 11 is connected with a vertical screw rod 5, and a transmission belt 12 is connected between the vertical screw rod 5 and the driving shaft 11, the bottom end of the reactor body 1 is connected with a blanking pipe 4, a stirring roller 16 is arranged at the center position inside the reactor body 1, and a conveying cone block 19 is fixed at the bottom end of the stirring roller 16, one end of the conveying cone block 19 extends to the inside of the blanking pipe 4, the bottom end of the outer side of the stirring roller 16 is socketed with the sleeve block, and both sides of the sleeve block are connected with an inner wall cleaning frame 17, and the inner wall The cross section of the cleaning rack 17 is L-shaped. The inner wall cleaning rack 17 is evenly connected to the inner wall scraping strip on one side close to the inner wall of the reactor body 1. The bottom end of the top plate 7 is fixed with a sealing block 15, and the interior of the sealing block 15 is provided with a mixing mechanism 8. The mixing mechanism 8 includes a main motor 801, and the main motor 801 is fixed to the top of the top plate 7. The bottom end of the main motor 801 is connected to the organic shaft 802, and one end of the organic shaft 802 extends to the interior of the sealing block 15, and the outer side of the organic shaft 802 is provided with a mixing mechanism 8. A driving gear 803 is fixedly sleeved, and driven gears 804 are meshed on both sides of the driving gear 803, and a stirring shaft 805 is passed through the interior of the driven gear 804. One end of the stirring shaft 805 extends to the outside of the sealing block 15 and is connected to a stirring plate 18, and the stirring plate 18 is arranged on both sides of the stirring shaft 805. A mixing trough 1801 with a trapezoidal cross section is opened on the main motor 801, and the interior of the mixing trough 1801 is evenly connected to a scattering column 1802;

[0031] When the present embodiment is in use, the flocking adhesive material is put into the reactor body 1, and then the driving motor 10 is used to drive the driving shaft 11 to rotate, and the transmission belt 12 is used to rotate the vertical screw rod 5, and then the threaded connection between the vertical screw rod 5 and the lifting frame 6 is used to move the top plate 7 downward until the main motor 801 is inserted into the reactor body 1, and then the main motor 801 is rotated to drive the machine shaft 802 and the driving gear 803 to rotate, and the meshing action of the driving gear 803 and the driven gear 804 is used to make the two sets of stirring shafts 805 rotate in the opposite direction, and the multiple sets of stirring plates 18 and stirring rollers 16 are driven to rotate, so as to fully stir and mix the flocking adhesive raw materials in multiple areas inside the reactor body 1, and cooperate with the multiple sets of breaking columns 1802 in the mixing tank 1801 to achieve Now it is further broken up, and during the rotation of the stirring roller 16, the conveying cone 19 can be driven to rotate to break up and clear the flocking adhesive material falling from the inside of the drop pipe 4 to avoid blockage of the material port, and during the rotation of the stirring roller 16, the inner wall cleaning frame 17 and the scraping strips on the outside of the inner wall cleaning frame 17 are rotated and contact the inner wall of the reactor body 1, so that the inner wall of the reactor body 1 can be cleaned and the flocking adhesive can be prevented from adhering to the inner wall. The stirring roller 16 rotates to convey the flocking adhesive raw materials inside the reactor body 1 upward, and the flocking adhesive raw materials of the lower layer can be flipped upward and scattered downward, so as to ensure that the materials are evenly dispersed, and the reinforcing components such as fillers can be evenly distributed in the base materials such as resin to form a denser and more uniform structure, thereby enhancing the bonding strength of the flocking adhesive.

[0032] Example 2

[0033] This embodiment is different from the first embodiment. By using the setting of the split mechanism 14, the top plate 7 and the lifting frame 6 can be separated from the reactor body 1, so that the reactor can be cleaned separately. Therefore, the following technical solutions are published. Please refer to the specific Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5, one end of the vertical screw rod 5 extends to the outside of the left support seat 2, the outer side of the vertical screw rod 5 is threadedly connected to the lifting frame 6, the top of the lifting frame 6 is detachably connected to the top plate 7, and the bottom end of the right side of the top plate 7 is connected to another lifting frame 6, a split mechanism 14 is provided between the lifting frame 6 and the top plate 7, the split mechanism 14 includes a two-way triangular card 1401, and the two-way triangular card 1401 is fixed to the bottom end of the top plate 7, the inside of the two-way triangular card 1401 is connected with a support spring 1402, both sides of the two-way triangular card 1401 are connected with a one-way hook block 1403, and the one-way hook block 1403 is arranged in the inside of the plug-in slot 1404, and the plug-in slot 1404 is arranged at the top of the lifting frame 6, the inside of the lifting frame 6 is evenly penetrated by guide rods 9, and the guide rods 9 are fixed to the top of the right support seat 3, fixing holes 701 are provided on both sides of the top plate 7, and the inside of the fixing holes 701 are connected with fixing pins 13;

[0034] When using this embodiment, the two-way triangle card 1401 is inserted into the insertion slot 1404. During the insertion process, the two-way triangle card 1401 contacts and is squeezed by the one-way hook block 1403, and the support spring 1402 is compressed. After the two-way triangle card 1401 is fully inserted, the support spring 1402 is reset, pushing the two-way triangle card 1401 to reset, and the one-way hook block 1403 can be used to clamp the two-way triangle card 1401, and the fixing pin 13 is screwed and screwed into the fixing hole 701 to fix the top plate 7 and the lifting frame 6. Later, the reverse operation can be performed to disassemble the top plate 7 from the reactor body 1, and the mixing mechanism 8 can be taken out from the reactor body 1, so that the reactor body 1 and the mixing mechanism 8 can be disassembled and cleaned later to ensure comprehensiveness and adequacy of the cleaning.

[0035] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0036] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, i.e., they may be located in one location or distributed across multiple network units. Some or all of the modules may be selected based on actual needs to achieve the objectives of the present embodiment. Persons of ordinary skill in the art will be able to understand and implement the present invention without inventive effort.

[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A detachable and cleanable flocking adhesive reactor, comprising a reactor body (1), a left support seat (2), and a right support seat (3), wherein the left support seat (2) is fixed to the left side of the bottom end of the reactor body (1), and the right support seat (3) is fixed to the right side of the bottom end of the reactor body (1); It is characterized in that Also includes: A lifting and adjusting assembly is provided on the right side of the reactor body (1), the bottom end of the reactor body (1) is connected to a drop pipe (4), a stirring roller (16) is provided at the center position inside the reactor body (1), and a conveying cone block (19) is fixed to the bottom end of the stirring roller (16), one end of the conveying cone block (19) extends to the inside of the drop pipe (4), the bottom end of the outer side of the stirring roller (16) is sleeved with a sleeve block, and both sides of the sleeve block are connected to an inner wall cleaning frame (17), and the cross section of the inner wall cleaning frame (17) is L-shaped, and the inner wall cleaning frame (17) is evenly connected to an inner wall scraper strip on the side close to the inner wall of the reactor body (1).

2. The detachable and cleanable flocking adhesive reactor according to claim 1, characterized in that: The lifting and adjusting assembly comprises a driving motor (10) inside the left supporting seat (2), and a driving shaft (11) is fixed to the top end of the driving motor (10), a vertical screw rod (5) is rotatably connected to the inside of the left supporting seat (2) on the right side of the driving shaft (11), and a transmission belt (12) is connected between the vertical screw rod (5) and the driving shaft (11).

3. The detachable and cleanable flocking adhesive reactor according to claim 2, characterized in that: One end of the vertical screw rod (5) extends to the outside of the left support seat (2), and the outer side of the vertical screw rod (5) is threadedly connected to a lifting frame (6). The top end of the lifting frame (6) is detachably connected to a top plate (7), and the bottom end on the right side of the top plate (7) is connected to another lifting frame (6). A split mechanism (14) is provided between the lifting frame (6) and the top plate (7). The interior of the lifting frame (6) is uniformly penetrated by guide vertical rods (9), and the guide vertical rods (9) are all fixed to the top end of the right support seat (3).

4. The detachable and cleanable flocking adhesive reactor according to claim 3, characterized in that: Both sides of the top plate (7) are provided with fixing holes (701), and the interiors of the fixing holes (701) are connected with fixing pins (13). A sealing block (15) is fixed to the bottom end of the top plate (7), and a mixing mechanism (8) is provided inside the sealing block (15).

5. The detachable and cleanable flocking adhesive reactor according to claim 4, characterized in that: The mixing mechanism (8) includes a main motor (801), and the main motor (801) is fixed to the top of the top plate (7). The bottom end of the main motor (801) is connected to a machine shaft (802), and one end of the machine shaft (802) extends to the inside of the sealing block (15). A driving gear (803) is fixedly sleeved on the outside of the machine shaft (802), and driven gears (804) are meshed on both sides of the driving gear (803), and a stirring shaft (805) is passed through the inside of the driven gear (804).

6. The detachable and cleanable flocking adhesive reactor according to claim 5, characterized in that: One end of the stirring shaft (805) extends to the outside of the sealing block (15) and is connected to a stirring plate (18), and the stirring plate (18) is arranged on both sides of the stirring shaft (805). The main motor (801) is provided with a mixing trough (1801) with a trapezoidal cross-section, and the interior of the mixing trough (1801) is evenly connected with a breaking column (1802).

7. The detachable and cleanable flocking adhesive reactor according to claim 3, characterized in that: The split mechanism (14) includes a bidirectional triangular card (1401), and the bidirectional triangular card (1401) is fixed to the bottom end of the top plate (7), the interior of the bidirectional triangular card (1401) is connected to a support spring (1402), both sides of the bidirectional triangular card (1401) are connected to a one-way hook block (1403), and the one-way hook block (1403) is arranged inside a plug-in slot (1404), and the plug-in slot (1404) is arranged at the top end of the lifting frame (6).

Citation Information

Patent Citations

  • Reaction kettle for flocking adhesive

    CN219682498U